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2W-2751 VALVE GP-PRESSURE REDUCING (CHG -01, -02) PART OF 9Y-9588 REGULATOR GP-AIR PRESSURE 3616 GEN SET ENGINE


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
SOLENOID GP

GEN SET ENGINE 3616 GEN SET ENGINE 1PD
 3616 Generator, Industrial and Locomotive 1PD00001-UP SEBP3783 3616 1PD   (1986)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STRAINER GP-AIR LINES
355-1239 STRAINER GP-AIR LINES
VALVE GP-AIR STARTING
7C-6724 VALVE GP-AIR STARTING
VALVE GP-PRESSURE REDUCING
2W-2751 VALVE GP-PRESSURE REDUCING
VALVE GP-PRESSURE REDUCING
7W-2199 VALVE GP-PRESSURE REDUCING
 

#SEBP37833130
 

2W-2751: VALVE GP-PRESSURE REDUCING

2W-2751 VALVE GP-PRESSURE REDUCING (CHG -01, -02)
PART OF 9Y-9588 REGULATOR GP-AIR PRESSURE
i00068334 SEBP3783
2W2751 VALVE GP-PRESSURE REDUCING Parts scheme
  For full view, you need register

Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
   
    AVAILABLE REPAIR KIT(S):
  7W-1938 [1] KIT-RELIEF VALVE  
    (INCLUDES DIAPHRAGM, CYLINDER, PISTON AS, SCREEN, GASKET, & SPRING)
 

#SEBP37833131
 

7W-2199: VALVE GP-PRESSURE REDUCING

7W-2199 VALVE GP-PRESSURE REDUCING (CHG -00 THRU -04)
PART OF 9Y-9589 REGULATOR GP-AIR PRESSURE
i00068646 SEBP3783
7W2199 VALVE GP-PRESSURE REDUCING Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. ZJ [1] DIAPHRAGM  
2. ZJ [1] RING-SEAT  
3. ZJ [1] GASKET  
4. ZJ [1] SPRING-PISTON  
5. ZJ [1] O-RING  
6. ZJ [1] DISC (SEAT)  
   
    AVAILABLE REPAIR KIT(S):
  7W-1793 J [1] KIT-RELIEF VALVE  
  J   KIT MARKED J INCLUDES PART(S) MARKED J
  Z   NOT SERVICED SEPARATELY
 

#SEBP37833132
 

164-0717: VALVE GP-SOLENOID

164-0717 VALVE GP-SOLENOID (CHG -00 THRU -02)
24 VDC
PART OF 220-8288 LINES GP-AIR STARTING
i01663212 SEBP3783
1640717 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-6993 [1] ADAPTER  
2. 4P-9477 [1] GASKET  
3. 9X-8917 [4] SCREW-MACHINE (4-40X9.52-MM)  
 

#SEBP37833133
 

189-8659: VALVE GP-SOLENOID

189-8659 VALVE GP-SOLENOID (CHG -00, -01)
PART OF 101-8432 VALVE & MTG GP-AIR SHUTOFF
i02421913 SEBP3783
1898659 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 101-3715 [1] CARTRIDGE AS  
2. 104-3947 [1] LOCKNUT (5/8-11-THD)  
3. 245-7469 [1] COIL AS  
  1S-9593 [2] STRAP-CABLE  
  102-8802 [2] KIT-RECEPTACLE (2-PIN)  
    (EACH INCLUDES RECEPTACLE ASSEMBLY & WEDGE)
  186-3735 [1] PIN-CONNECTOR (16-GA TO 18-GA)  
   
    AVAILABLE REPAIR KIT(S):
  7T-4515 [1] KIT-SEAL  
    (INCLUDES SEAL-O-RINGS)
 

#SEBP37833134
 

189-8667: VALVE GP-SOLENOID

189-8667 VALVE GP-SOLENOID (CHG -01 THRU -04)
FIELD REPLACEMENT FOR @@@@@ 3E-2273@@@@@
i01749304 SEBP3783
1898667 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 460-7604 Y [1] VALVE GP-SOLENOID (BRAKE)  
   
    AVAILABLE REPAIR KIT(S):
  7T-4515 [1] KIT-SEAL (SOLENOID VALVE)  
    (INCLUDES SEALS)
  Y   SEPARATE ILLUSTRATION
 

#SEBP37833135
 

3E-2273: VALVE GP-SOLENOID

3E-2273 VALVE GP-SOLENOID (CHG -01 THRU -13)
24V
PART OF 146-8982, 9Y-9538 LINES GP-AIR
FIELD REPLACEMENT ORDER @@@@@189-8667@@@@@, 1-216-0101 WIRE AS
i00070813 SEBP3783
3E2273 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 245-7464 [1] COIL AS  
  7N-9737 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
  1S-9593 [2] STRAP-CABLE  
  7N-7779 [1] SOCKET-CONNECTOR (14-GA TO 18-GA)  
  7N-7780 [1] PIN-CONNECTOR (14-GA TO 18-GA)  
2. 101-3715 [1] CARTRIDGE AS  
3. 104-3947 [1] LOCKNUT (5/8-11-THD)  
   
    AVAILABLE REPAIR KIT(S):
  7T-4515 [1] KIT-SEAL (SOLENOID VALVE)  
    (INCLUDES SEALS)
 

#SEBP37833136
 

460-7604: VALVE GP-SOLENOID

460-7604 VALVE GP-SOLENOID (CHG -01)
PART OF 189-8667 VALVE GP-SOLENOID
i06603164 SEBP3783
4607604 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 443-1076 [1] NUT (9/16-18-THD)  
2. 301-3118 [1] COIL AS  
  8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
  102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
  1S-9593 [2] STRAP-CABLE  
3. [1] CARTRIDGE AS  
3A. 7T-4515 [1] KIT-SEAL  
    (INCLUDES SEAL)
 

#SEBP37833137
 

7X-1388: VALVE GP-SOLENOID

7X-1388 VALVE GP-SOLENOID (CHG -00, -01)
i00068663 SEBP3783
7X1388 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-1389 [1] COIL AS  
 

#SEBP37833138
 

7X-6301: VALVE GP-SOLENOID

7X-6301 VALVE GP-SOLENOID (CHG -00, -00D1)
i00069903 SEBP3783
7X6301 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-6302 [1] COIL AS  
 

#SEBP37833139
 

9X-1152: VALVE GP-SOLENOID

9X-1152 VALVE GP-SOLENOID (CHG -01)
120 VOLT DC
Type 1
i00070225 SEBP3783
9X1152 VALVE GP-SOLENOID Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

Information:

Engine News
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Testing The Starter On The Engine
1987/05/01
Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01
Oil Flow Increased For Inlet Valve Lubricator
1987/09/01
Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01
Magnetic Switches (Starter Relays) Improved
1988/03/01
Cleaning Instructions For Intake Air Filters In Silencer Group
1989/10/01
Improved Air Motor Lubricator Group
1990/09/01
New Longer Hose Assembly Use In Air Starting Motor Air Lines Groups
1991/01/01
Air Starter Relay Valve Improved
1991/07/01
Improved Air Starter Motor Housings And Silencers (Lighter Weight){1451}
1994/08/01
Procedure For Tightening 067-9921 Tee In 9Y-3300 Prelube Pump Oil Lines Group {1307,1319}
1994/10/01
New Air Start Relay Valve Used In Air Starting Motor Air Lines Groups {1462}
1995/03/01
New Air Starter Relay Valve Used In Air Starting Motor Air Lines Groups {1462}
1995/04/01
New Oil Level Sensor For Continuous Prelube System{1326}
1995/09/01
Repair Kits Available For Prelube Pump Groups{1319}
1996/04/15
Preventive Measure For Protection Of Air Prelube Pumps{1319}
1996/06/12
Revised Starting Procedure For Engines Using Kiene Valves {1100}
1997/08/01
New Intermittent Prelube Basic Pump Group And Bracket Assembly Used{1319}
1999/02/01
Postlube Feature Added To Marine Monitoring System (MMS) {7400,1319}
1999/06/01
A New Bracket Reduces Vibration on the Air Silencer {1468}
2003/09/01
New Strainer for the Air Starting Motor {1451}
2005/05/30
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
3600 Heavy Fuel Engines
Air Starting Motor Lubricator Bowl - Clean
3612 and 3616 Fast Vessel Engines
Air Starting Motor Lubricator Oil Level - Check
3600 Heavy Fuel Engines
Air Starting Motor Lines Screen - Clean
3600 Distillate Fuel Engines
Cold Weather Starting
3600 Distillate Fuel Engines
Starting Motor - Inspect
3600 Distillate Fuel Engines
Starting the Engine
3612 and 3616 Fast Vessel Engines
Air Starting Motor - Inspect
3600 Distillate Fuel Engines
Special Instruction
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Air Starting Motor
3612 and 3616 Engines
Pressure Regulating Valve
3612 and 3616 Engines
Pressure Regulating Valve
3612 and 3616 Engines
Pressure Regulating Valve
3612 and 3616 Engines
Testing and Adjusting
Pressure Regulating Valve
3612 and 3616 Engines
Lubricator and Strainer
3612 and 3616 Engines
Disassembly and Assembly
Air Starting Motor - Install
3612 and 3616 Engines
Electric Starting Motor - Remove and Install
3612 and 3616 Engines
Air Lubricator - Remove and Install
3612 and 3616 Engines
Air Starting Motor Silencer - Remove and Install
3612 and 3616 Engines
Air Starting Motor - Remove
3612 and 3616 Engines
Air Starting Motor - Disassemble
3612 and 3616 Engines
Air Starting Motor - Assemble
3612 and 3616 Engines
Air Regulator - Remove and Install - Air Starting
3612 and 3616 Engines
Service Magazine
Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28
Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Cleaning Instructions For Intake Air Filters In Silencer Group {1051,1087}
1989/10/09
Air Starter Relay Valve Improved{1462}
1991/06/24

Caterpillar Parts SIS Catalog 3616 :

VALVE GP-PRESSURE CONTROL
5N-5990 VALVE GP-PRESSURE CONTROL
VALVE GP-CONTROL
5N-5755 VALVE GP-CONTROL
VALVE GP-CONTROL
5N-4749 VALVE GP-CONTROL
VALVE GP-AIR STARTING
7C-6724 VALVE GP-AIR STARTING
TRAY GP-CABLE
273-4759 TRAY GP-CABLE
TRAY GP-CABLE
273-4758 TRAY GP-CABLE
TRAY GP-CABLE
197-8297 TRAY GP-CABLE
TRAY GP-CABLE
183-6224 TRAY GP-CABLE
VALVE GP-PRESSURE REDUCING
7W-2199 VALVE GP-PRESSURE REDUCING
VALVE GP-SOLENOID
164-0717 VALVE GP-SOLENOID
VALVE GP-SOLENOID
189-8659 VALVE GP-SOLENOID
VALVE GP-SOLENOID
189-8667 VALVE GP-SOLENOID
VALVE GP-SOLENOID
3E-2273 VALVE GP-SOLENOID
VALVE GP-SOLENOID
460-7604 VALVE GP-SOLENOID
VALVE GP-SOLENOID
7X-1388 VALVE GP-SOLENOID
VALVE GP-SOLENOID
7X-6301 VALVE GP-SOLENOID

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