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454-6680 KIT-GASKET -CYLINDER HEAD (CHG -00 THRU -02) EXPORT-BOXED TO ENSURE PROTECTION AGAINST A MARINE ENVIRONMENT FOR A MINIMUM OF TWO YEARS WITHOUT DETERIORATION. AND CONTENTS IDENTIFIED BY AN INTERNALLY AND EXTERNALLY ATTACHED PACKING LIST. 3616


SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS
KIT-REBUILD
TOOLS

GEN SET ENGINE 3616 GEN SET ENGINE 1PD
 3616 Generator, Industrial and Locomotive 1PD00001-UP SEBP3783 3616 1PD   (1986)

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS
127-2452 KIT-CYLINDER HEAD GASKET
127-2453 KIT-CYLINDER HEAD GASKET
8T-6691 KIT-CYLINDER HEAD GASKET
9X-2838 KIT-CYLINDER HEAD GASKET
150-5145 KIT-LINER GASKET
454-6680 KIT-GASKET
485-4586 None
486-2247 KIT-GASKET
 

#SEBP37833460
 

454-6680: KIT-GASKET

454-6680 KIT-GASKET -CYLINDER HEAD (CHG -00 THRU -02)
EXPORT-BOXED TO ENSURE PROTECTION AGAINST A MARINE ENVIRONMENT FOR A MINIMUM OF TWO YEARS WITHOUT DETERIORATION. AND CONTENTS IDENTIFIED BY AN INTERNALLY AND EXTERNALLY ATTACHED PACKING LIST.
i05918241 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9X-2838 Y [1] KIT-CYLINDER HEAD GASKET  
  142-2826 [1] GASKET-COMBUSTION  
  Y   SEPARATE ILLUSTRATION
 

#SEBP37833461
 

485-4586: None

485-4586 (CHG -01 THRU -03)
SINGLE CYLINDER HEAD GASKET KIT
i06692858 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2W-5023 [2] GASKET  
  7C-2144 [1] GASKET  
  7E-0701 [2] GASKET  
  7E-8276 [1] GASKET  
  142-2826 [1] GASKET-COMBUSTION  
  305-5302 [2] SEAL-CYLINDER HEAD  
  2N-0475 [2] SEAL-O-RING  
  2N-3350 [8] SEAL-O-RING  
  5P-7701 [3] SEAL-O-RING  
  323-7347 [1] SEAL-O-RING  
  6V-3602 [1] SEAL-O-RING  
  6V-4314 [2] SEAL-O-RING  
  6V-5139 [4] SEAL-O-RING  
  7L-9061 [2] SEAL-O-RING  
  8C-5230 [8] SEAL-O-RING  
  8L-2786 [4] SEAL-O-RING  
  9X-7688 [1] SEAL-O-RING  
  033-6031 [2] SEAL-O-RING  
  033-6033 [4] SEAL-O-RING  
  118-7536 [1] SEAL-O-RING  
  214-7568 [2] SEAL-O-RING  
  238-5080 [4] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP37833462
 

486-2247: KIT-GASKET

486-2247 KIT-GASKET (CHG -01, -02)
REAR STRUCTURE GASKET KIT
i06671763 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1W-3557 [1] GASKET  
  4P-0340 [1] GASKET  
  4W-6638 [2] GASKET  
  4W-9653 [1] GASKET  
  8N-8452 [1] GASKET  
  116-2480 [2] GASKET  
  288-4408 [1] GASKET  
  1W-2577 [2] GASKET  
  190-2463 [1] SEAL AS  
  3P-0649 [2] SEAL-O-RING  
  5P-7813 [2] SEAL-O-RING  
  6V-3955 [3] SEAL-O-RING  
  6V-4589 [1] SEAL-O-RING  
  6V-5058 [1] SEAL-O-RING  
  6V-5060 [2] SEAL-O-RING  
  8C-3103 [1] SEAL-O-RING  
  214-7568 [4] SEAL-O-RING  
  5P-5846 [2] SEAL-O-RING  
  5P-7701 [1] SEAL-O-RING  
  6V-8002 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP37833463
 

175-7857: KIT-PARTS

175-7857 KIT-PARTS (CHG -00 THRU -03)
HIGH PERFORMANCE AFTERCOOLER
i01391584 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  179-9333 CY [1] AFTERCOOLER GP-WATER  
  0S-1569 [1] BOLT (5/8-11X4-IN)  
  0S-1588 [3] BOLT (3/8-16X1.25-IN)  
  0S-1588 [8] BOLT (3/8-16X1.25-IN)  
  0S-1594 [4] BOLT (3/8-16X1-IN)  
  0S-1595 [2] BOLT (1/2-13X1.25-IN)  
  0S-1615 [4] BOLT (1/4-20X0.75-IN)  
  9F-7022 [3] BOLT (1/4-20X1.5-IN)  
  9X-8876 [2] BOLT (1/2-13X4.75-IN)  
  5N-9230 [7] CLAMP-TUBE  
  8N-8471 [3] CLAMP-TUBE  
  5M-1198 [1] CLIP  
  2B-2404 [23] CLIP  
  6H-3068 [1] CLIP  
  7B-8559 [1] CLIP  
  2R-6806 [1] CONNECTOR  
  6K-3461 [1] CONNECTOR  
  134-5326 [1] COVER  
  031-9567 [1] ELBOW  
  067-6495 [5] ELBOW-FLARED  
  2W-4026 [2] GASKET  
  2W-5023 [1] GASKET  
  152-3757 C [1] GAUGE-TEMPERATURE  
  134-5327 I [1] HOSE AS  
  161-8071 I [1] HOSE AS  
  160-4686 [1] HOUSING  
  153-8405 Y [1] LINES GP-AIR  
  134-5329 [1] MANIFOLD-WATER  
  2W-4379 [3] PLATE  
  9S-4191 [1] PLUG (9/16-18-THD)  
  8T-6762 [1] PLUG-PIPE (1/2-14-THD)  
  2W-4032 [2] RETAINER  
  110-0096 [2] RING  
  1W-7020 [1] RING-RETAINING  
  2N-0475 [1] SEAL-O-RING  
  3K-0360 [8] SEAL-O-RING  
  6L-7817 [1] SEAL-O-RING  
  6V-3250 [1] SEAL-O-RING  
  6V-3250 [1] SEAL-O-RING  
  6V-5066 [2] SEAL-O-RING  
  6V-5139 [2] SEAL-O-RING  
  7L-6580 [1] SEAL-O-RING  
  8C-0562 [2] SEAL-O-RING  
  130-1287 [1] TUBE  
  126-3504 [8] TUBE AS  
  217-7349 [1] TUBE AS  
  131-2640 [1] TUBE AS  
  131-2641 [1] TUBE AS  
  131-2642 [1] TUBE AS  
  131-2643 [1] TUBE AS  
  131-8387 [1] TUBE AS  
  132-3939 [1] TUBE AS  
  132-3969 [1] TUBE AS  
  132-4838 [1] TUBE AS  
  132-4840 [1] TUBE AS  
  133-9197 [1] TUBE AS  
  133-9443 [1] TUBE AS  
  133-9755 [1] TUBE AS  
  133-9756 [1] TUBE AS  
  160-4687 [1] TUBE AS  
  3J-7355 [1] UNION-FLARED  
  4H-1225 [8] WASHER (11X22X6-MM THK)  
  3V-3308 [4] WASHER-HARD (10.2X20.5X2.5-MM THK)  
  3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
  5P-0537 [7] WASHER-HARD (7.2X14.5X2-MM THK)  
  5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
  5P-8247 [1] WASHER-HARD (17X32X3.5-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  Y   SEPARATE ILLUSTRATION
 

#SEBP37833464
 

210-7000: KIT-PARTS

210-7000 KIT-PARTS (CHG -00, -01)
FOR USE WITH NAPIER NA297 TURBOCHARGER
i01663957 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1A-1460 [8] BOLT (1/2-13X2-IN)(AIR LINES)  
  6V-3823 M [12] BOLT (M12X1.75X60-MM)  
  6V-5845 M [4] BOLT (M20X2.5X70-MM)  
  9S-8896 [1] CAP (FLARED 37-DEG)(OIL SUPPLY)  
  4W-0385 [1] COVER (OIL DRAIN)  
  210-7001 [1] COVER (AIR LINES)  
  204-7562 [1] GASKET (AIR LINES)  
  210-6291 [1] GASKET  
  6V-8149 M [12] NUT (M12X1.75-THD)  
  1F-7958 [8] NUT-FULL (1/2-13-THD)(AIR LINES)  
  206-6344 [1] PLATE AS  
  3P-0649 [1] SEAL-O-RING (OIL DRAIN)  
  5P-8245 [24] WASHER-HARD (13.5X25.5X3-MM THK)(TURBOCHARGER BLANKING PLATE)  
  5P-8245 [16] WASHER-HARD (13.5X25.5X3-MM THK)(AIR LINES)  
  8T-3282 [4] WASHER-HARD (22X35X3.5-MM THK)  
  M   METRIC PART
 

#SEBP37833465
 

457-0797: KIT-PARTS

457-0797 KIT-PARTS (CHG -00)
EXHAUST BELLOWS KIT
i06677617 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  206-0406 [1] BELLOWS AS  
  328-8799 [1] BELLOWS AS  
  134-5641 [1] GASKET  
  134-5643 [2] GASKET  
  189-5913 [1] GASKET  
 

#SEBP37833466
 

4P-6547: PROGRAMMER

4P-6547 PROGRAMMER -SPEED CONTROL (CHG -00)
701 SETPOINT PROGRAMMER
i00071928 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37833467
 

140-2304: PROGRAMMER-GOV ELEK CONTROL

140-2304 PROGRAMMER-GOV ELEK CONTROL (CHG -00, -01)
i00113582 SEBP3783
1402304 PROGRAMMER-GOV ELEK CONTROL Parts scheme
  For full view, you need register

Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37833468
 

6I-4944: PROGRAMMER-GOV ELEK CONTROL

6I-4944 PROGRAMMER-GOV ELEK CONTROL (CHG -00, -01)
WOODWARD LOCOMOTIVE GOVERNOR
i00070355 SEBP3783
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37833469
 

1U-7618: PULLER GP-CYLINDER LINER

1U-7618 PULLER GP-CYLINDER LINER (CHG -00, -01)
PART OF 6V-7073 PULLER GP-CYLINDER LINER
i00068291 SEBP3783
1U7618 PULLER GP-CYLINDER LINER Parts scheme
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Parts for your 3616 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1B-4331 [2] NUT (3/4-10-THD)  
2. 4B-5278 [2] WASHER (1.063X2.5X0.156-IN THK)  
3. 6V-7069 [4] SPACER  
4. 6V-7074 [1] RING-TOP  
5. 6V-7075 [1] RING-BOTTOM  
6. 6V-7078 [2] SUPPORT-BRIDGE  
7. 6V-7079 [1] BRIDGE  
8. 8T-2835 [1] BRACKET-LIFTING  
9. 8T-2836 [2] NUT (1-8-THD)(1-8 THD)  
10. 298-6966 [1] FILM-INSTRUCTION (PULLER PRESSURE, READ OMM)  
11. 299-5231 [2] LEG AS  
12. 2J-5245 [4] BOLT (3/8-16X1.25-IN)  
13. 2K-6073 [4] BOLT-SOCKET HEAD (3/8-16X2.75-IN)  
14. 4B-5276 [2] WASHER (20.6X50.8X3.5-MM THK)  
15. 4D-3120 [8] BOLT-SOCKET HEAD (3/8-16X1.5-IN)  
16. 4H-6996 [8] PIN-SPRING  
 

Information:

Engine News
Gasket Kits
1982/02/10
9U5839 Liquid Gasket Material Available For Use With Aluminum
1992/04/01
New Repair Seal Kit Available For 7E-5038 Pilot Operated Valve In Oil Lines Groups{1307}
1995/07/01
New Repair Seal Kit Available {1309}
1998/11/01
New Cylinder Head Gaskets (Combustion Rings) Available{1124}
1999/02/01
New Seal Kits Available For Servicing Heat Exchangers{1379}
1999/09/01
New Gasket Kits To Service Caterpillar Diesel And Natural Gas Engines
1978/08/16
A New Cylinder Liner And A New Combustion Gasket Are Used {1216, 7555}
2000/12/01
Improvements to Caterpillar's Gasket Kits for Engines {7555}
2001/01/01
Improved Water Pump Seal {7555}
2003/09/01
Improved Gasket for the Engine Oil Cooler {1378, 7555}
2004/04/01
A New O-ring Seal Is Used On Fuel Injectors in 3600 and C280 Engines {1251, 1290, 7555}
2013/02/27
A New Water Pump Oil Seal is Used on 3600, G3600, and C280 Engines {1361, 7555}
2015/08/07
Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Reuse And Salvage Guidelines
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Disassembly and Assembly
Crankshaft Front Seal - Remove
3612 and 3616 Engines
Crankshaft Front Seal - Install
3612 and 3616 Engines
Crankshaft Rear Seal - Remove
3612 and 3616 Engines
Crankshaft Rear Seal - Install
3612 and 3616 Engines
Service Magazine
New Cylinder Head Gasket Kit Available{1101,1216}
1989/07/24
Use 148-9704 Seal Installers For High Pressure Aftercoolers {1063,7555}
1998/08/17
Improved Caterpillar O-ring Face Seals are Now Available {7555}
2000/05/08

Caterpillar Parts SIS Catalog 3616 :

4P-6141 KIT-ENGINE PARTS
4P-6140 KIT-ENGINE PARTS
4P-6139 KIT-ENGINE PARTS
4P-6138 KIT-ENGINE PARTS
137-6985 KIT-ENGINE PARTS
137-6984 KIT-ENGINE PARTS
127-2454 KIT-ENGINE PARTS
4C-6710 GOVERNOR TEST UNIT GP
485-4586 None
486-2247 KIT-GASKET
175-7857 KIT-PARTS
210-7000 KIT-PARTS
457-0797 KIT-PARTS
4P-6547 PROGRAMMER
PROGRAMMER-GOV ELEK CONTROL
140-2304 PROGRAMMER-GOV ELEK CONTROL
6I-4944 PROGRAMMER-GOV ELEK CONTROL

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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