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317-9792 TURBOCHARGER GP (CHG -00, -01) FIELD REPLACEMENT ORDER @@@@@284-8276@@@@@ 3616 MARINE ENGINE


AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
FUEL SYSTEM
CONTROL GP-GOVERNOR
CONTROL GP-FUEL INJECTION
CONTROL GP-GOVERNOR
GOVERNOR GP
FILTER GP-FUEL

MARINE ENGINE 3616 MARINE ENGINE RMN
 3616 MARINE RMN00001-UP SEBP3789 3616 RMN   (2001)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP
317-9790 TURBOCHARGER GP
TURBOCHARGER GP
317-9791 TURBOCHARGER GP
TURBOCHARGER GP
317-9792 TURBOCHARGER GP
 

#SEBP37890200
 

317-9792: TURBOCHARGER GP

317-9792 TURBOCHARGER GP (CHG -00, -01)
FIELD REPLACEMENT ORDER @@@@@284-8276@@@@@
i06677862 SEBP3789
3179792 TURBOCHARGER GP Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO BREAKDOWN OF SERVICEABLE PARTS AVAILABLE AT TIME OF PUBLICATION)
 

#SEBP37890201
 

163-6459: ACTUATOR AS-GOVERNOR

163-6459 ACTUATOR AS-GOVERNOR (CHG -00 THRU -04)
WOODWARD, FORWARD
i01111564 SEBP3789
1636459 ACTUATOR AS-GOVERNOR Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37890202
 

256-2286: CONTROL GP-FUEL INJECTION

256-2286 CONTROL GP-FUEL INJECTION (CHG -00 THRU -03)
i02251206 SEBP3789
2562286 CONTROL GP-FUEL INJECTION Parts scheme 2562286 CONTROL GP-FUEL INJECTION Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1N-4859 [1] GASKET  
2. 1W-0647 [16] ROD AS  
3. 1W-1952 [2] BRACKET AS  
    (EACH INCLUDES)
  4W-6204 [1] BEARING  
4. 1W-3557 [1] GASKET  
5. 1W-8407 [16] SLEEVE  
6. 1W-8408 [16] BOLT-PIVOT (5/16-24-THD)  
7. 1W-8491 [16] PLATE  
8. 2A-5220 [2] PLUG  
9. 3D-8752 [32] LOCKNUT (5/16-24-THD)  
10. 4P-6053 [1] ROD AS-CONNECTING  
  1S-3584 [1] NUT-FULL (3/8-24 LH-THD)  
  6V-8183 [1] NUT-FULL (3/8-24-THD)  
  7X-7891 [1] ROD END  
  165-6061 [1] ROD END  
11. 4W-0687 [16] LEVER  
12. 4W-0693 [16] CAP  
13. 4W-3930 [16] LEVER  
14. 4W-5100 [1] GASKET  
15. 4W-6204 [2] BEARING  
16. 7C-8438 [1] COVER  
17. 7E-4385 [1] HOUSING AS  
  3J-7584 [1] BEARING AS-NEEDLE  
  7B-0280 [1] SEAL-LIP TYPE  
  7F-7983 [1] BEARING AS-NEEDLE  
18. 7E-4386 [1] LEVER-FUEL STOP  
19. 7E-4387 [1] SHAFT  
20. 7E-4388 [1] COVER  
21. 7E-8307 [2] FLANGE AS  
    (EACH INCLUDES)
  4W-6204 [1] BEARING  
22. 7N-5368 [1] PIN-RACK  
23. 8N-1996 [1] GASKET  
24. 9Y-3330 [2] LEVER  
25. 9Y-4936 [1] SHAFT AS-ROD (REAR, RH)  
26. 9Y-4939 [1] SHAFT AS-ROD (REAR, LH)  
27. 147-3532 [2] PLUG  
28. [1] SHAFT AS  
29. [1] SHAFT AS  
30. 165-4616 [1] ROD AS-CONNECTING  
31. 185-8882 [16] BOLT (5/16-18X1.41-IN)  
32. 061-8561 [2] SEAL-O-RING  
33. 165-3931 [3] BOLT (3/8-16X1.75-IN)  
34. 0S-1588 [4] BOLT (3/8-16X1.25-IN)  
35. 0S-1590 [2] BOLT (3/8-16X2-IN)  
36. 165-3929 [1] BOLT (3/8-16X1.5-IN)  
37. 0S-1594 [12] BOLT (3/8-16X1-IN)  
38. 0L-1352 [16] BOLT (3/8-16X3.25-IN)  
39. 1B-4218 [2] WASHER (0.39X0.625X0.064-IN THK)  
40. 1B-8705 [2] KEY-WOODRUFF  
41. 1B-9575 [32] BOLT (5/16-18X1.56-IN)  
42. 1L-5081 [1] SPACER (0.41X0.75X0.56-IN THK)  
43. 1N-4860 [1] COVER  
44. 2D-4534 [4] BOLT-SOCKET HEAD (3/8-16X1-IN)  
45. 2K-4973 [2] LOCKNUT (3/8-16-THD)  
46. 2L-6324 [1] BOLT (3/8-16X2.25-IN)  
47. 3V-3308 [36] WASHER-HARD (10.2X20.5X2.5-MM THK)  
48. 4B-4274 [16] WASHER (5.5X13X1.2-MM THK)  
49. 4W-4803 [1] SETSCREW (3/8-16-THD)  
50. 5P-4965 [16] SCREW-MACHINE (10-32X1-IN)  
51. 6J-0488 [1] SCREW-BUTTON HEAD (3/8-16X0.875-IN)  
52. 8S-4719 [16] BOLT (5/16-24X3.5-IN)  
53. 9M-1974 [64] WASHER-HARD (8.8X16X2-MM THK)  
54. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
 

#SEBP37890203
 

4P-7031: CONTROL GP-FUEL INJECTION

4P-7031 CONTROL GP-FUEL INJECTION (CHG -03 THRU -09)
i00996915 SEBP3789
4P7031 CONTROL GP-FUEL INJECTION Parts scheme 4P7031 CONTROL GP-FUEL INJECTION Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-4385 [1] HOUSING AS  
1A. 3J-7584 [1] BEARING AS-NEEDLE  
  7B-0280 [1] SEAL-LIP TYPE  
1B. 7F-7983 [1] BEARING AS-NEEDLE  
2. 7E-4386 [1] LEVER-FUEL STOP  
3. 7E-4387 [1] SHAFT  
4. 0S-1590 [2] BOLT (3/8-16X2-IN)  
5. 9Y-3330 [2] LEVER  
6. 1B-8705 [2] KEY-WOODRUFF  
7. 165-4616 [1] ROD AS-CONNECTING  
  3S-2713 [1] NUT-FULL (3/8-24-THD)  
  1S-3584 [1] NUT-FULL (3/8-24 LH-THD)  
  5B-9079 [1] NUT-JAM (3/8-24-THD)  
  7X-7874 [1] ROD END  
  7X-7875 [1] ROD END  
  9Y-8490 [1] ROD  
8. 0S-1594 C [16] BOLT (3/8-16X1-IN)  
9. 5P-4965 [16] SCREW-MACHINE (10-32X1-IN)  
10. 4B-4274 [16] WASHER (5.5X13X1.2-MM THK)  
11. 4W-3930 [16] LEVER  
13. 1W-0647 [16] ROD AS  
14. 1W-8408 [16] BOLT-PIVOT (5/16-24-THD)  
15. 3D-8752 [32] LOCKNUT (5/16-24-THD)  
16. 9M-1974 [64] WASHER-HARD (8.8X16X2-MM THK)  
17. 1W-8407 [16] SLEEVE  
18. 1B-9575 [32] BOLT (5/16-18X1.56-IN)  
19. 4P-6053 [1] ROD AS-CONNECTING  
  165-6061 [1] ROD END (3/8-24 LH THD)  
  1S-3584 [1] NUT-FULL (3/8-24 LH-THD)  
  7X-7891 [1] ROD END (3/8-24 RH THD)  
  6V-8183 [1] NUT-FULL (3/8-24-THD)(RH)  
20. 8N-1996 [1] GASKET  
21. 7C-8438 [1] COVER  
22. 2L-6324 [1] BOLT (3/8-16X2.25-IN)  
23. 3V-3308 C [40] WASHER-HARD (10.2X20.5X2.5-MM THK)  
24. 4W-4803 [1] SETSCREW (3/8-16-THD)  
25. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
26. 7N-5368 [1] PIN-RACK  
27. 1L-5081 [1] SPACER (0.41X0.75X0.56-IN THK)  
28. 1W-3557 [1] GASKET  
29. 165-3929 [1] BOLT (3/8-16X1.5-IN)  
30. 165-3931 [3] BOLT (3/8-16X1.75-IN)  
31. 2A-5220 [2] PLUG  
32. 1B-4218 [2] WASHER (0.39X0.625X0.064-IN THK)  
33. 1N-4859 [1] GASKET  
34. 1N-4860 [1] COVER  
35. 4W-5100 [1] GASKET  
36. 7E-4388 [1] COVER  
37. 6J-0488 [1] SCREW-BUTTON HEAD (3/8-16X0.875-IN)  
38. 2D-4534 [4] BOLT-SOCKET HEAD (3/8-16X1-IN)  
39. 9Y-4936 [1] SHAFT AS-ROD (REAR, RH)  
40. 9Y-4939 [1] SHAFT AS-ROD (REAR, LH)  
41. 8S-4720 [16] BOLT (5/16-24X4-IN)  
42. 4W-0687 [16] LEVER  
43. 4W-0693 [16] CAP  
44. 0L-1352 [16] BOLT (3/8-16X3.25-IN)  
45. 1W-1952 [2] BRACKET AS  
    (EACH INCLUDES)
45A. 4W-6204 [1] BEARING  
46. C [1] SHAFT AS  
47. C [1] SHAFT AS  
48. 7E-8307 [2] FLANGE AS  
    (EACH INCLUDES)
48A. 4W-6204 [1] BEARING  
49. 2K-4973 [2] LOCKNUT (3/8-16-THD)  
50. 1W-1960 [2] GASKET  
51. 4B-3140 C [2] COVER  
52. 0S-1588 [4] BOLT (3/8-16X1.25-IN)  
53. 147-3532 C [2] PLUG  
54. 061-8561 C [2] SEAL-O-RING  
55. 4W-6204 C [2] BEARING  
56. 185-8882 [16] BOLT (5/16-18X1.41-IN)  
57. 1W-8491 [16] PLATE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37890204
 

165-4615: CONTROL GP-GOVERNOR

165-4615 CONTROL GP-GOVERNOR (CHG -00 THRU -05)
PART OF 216-2653 BOX GP-JUNCTION
i01023107 SEBP3789
1654615 CONTROL GP-GOVERNOR Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37890205
 

4P-9212: DRIVE GP-GOVERNOR

4P-9212 DRIVE GP-GOVERNOR (CHG -02 THRU -04)
2:1
i00070888 SEBP3789
4P9212 DRIVE GP-GOVERNOR Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-5961 [1] ADAPTER  
2. 9S-1366 [4] BOLT (1/2-13X2.5-IN)  
  5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
3. 4P-8027 [1] HOUSING AS  
  1W-0604 [2] BUSHING  
4. 6V-5060 [1] SEAL-O-RING  
5. 9S-8007 [6] PLUG  
6. 5P-7813 [6] SEAL-O-RING  
7. 8T-6757 [5] PLUG-PIPE  
8. 137-1382 C [1] GEAR AS (51-TEETH)  
9. 5B-2638 [2] BOLT (3/8-16X5.25-IN)  
10. 123-4708 [2] WASHER-THRUST  
11. 0S-1618 [4] BOLT (5/16-18X1-IN)  
12. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
13. 7W-3596 [1] PINION (25-TEETH)  
14. 7W-3647 [1] COUPLING  
15. 3P-0647 [4] SEAL-O-RING  
16. 3V-3308 [18] WASHER-HARD (10.2X20.5X2.5-MM THK)  
17. 7C-5609 [1] COVER  
18. 7C-5610 [1] GASKET  
19. 0S-1588 [16] BOLT (3/8-16X1.25-IN)  
20. 7E-1512 [1] PLATE AS  
  1W-7117 [2] DOWEL-HOLLOW  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37890206
 

4P-7035: FASTENER GP-GOVERNOR

4P-7035 FASTENER GP-GOVERNOR (CHG -00 THRU -03)
i00070884 SEBP3789
4P7035 FASTENER GP-GOVERNOR Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-8489 [1] ROD  
2. 0S-1588 [4] BOLT (3/8-16X1.25-IN)  
3. 3V-3308 [5] WASHER-HARD (10.2X20.5X2.5-MM THK)  
4. 7C-8566 [1] LEVER  
5. 0S-1571 [1] BOLT (3/8-16X1.75-IN)  
6. 163-6460 [1] LEVER  
7. 124-7374 [1] CONNECTOR AS (10-PIN)  
8. 1H-0767 [1] SPACER (0.406X0.75X0.813-IN THK)  
9. 0S-1590 [1] BOLT (3/8-16X2-IN)  
10. 4W-3938 [1] GASKET  
11. 7X-7874 [1] ROD END  
12. 1S-3584 [1] NUT-FULL (3/8-24 LH-THD)  
13. 3S-2713 [1] NUT-FULL (3/8-24-THD)  
14. 7X-7875 [1] ROD END  
15. 0L-2070 [1] BOLT (3/8-16X2.25-IN)  
16. 6V-5754 [2] PLUG  
17. 0S-1591 [1] BOLT (3/8-16X1.5-IN)  
 

#SEBP37890207
 

213-3100: FILTER GP-FUEL

213-3100 FILTER GP-FUEL (CHG -00)
i01607462 SEBP3789
2133100 FILTER GP-FUEL Parts scheme 2133100 FILTER GP-FUEL Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1R-0766 [8] FILTER ELEMENT-FUEL  
2. 1W-4357 [1] PLUG  
3. 2W-6862 [2] SPRING  
4. 4P-9171 [2] RACK-FUEL FILTER  
6. 6V-7238 [2] VALVE-SHUTOFF  
7. 7C-0592 [2] VALVE-CHECK  
8. 7C-0807 [1] SPRING  
9. 7C-1126 [1] VALVE  
10. 7C-1127 [1] TUBE  
11. 7C-1128 [1] SHAFT AS  
  6V-3980 [1] DOWEL  
12. 7W-1547 [1] HOUSING-END  
13. 7W-1549 [1] COVER  
14. 7W-1555 [1] TUBE AS  
15. 7W-8088 [2] RETAINER  
16. 8J-4455 [1] BALL  
17. 213-0449 [1] HOUSING AS  
18. 213-3309 [2] COVER  
19. 213-5082 [1] COVER  
20. 031-5744 [1] ELBOW  
21. 0S-0509 [4] BOLT (3/8-16X0.75-IN)  
22. 0S-1588 [15] BOLT (3/8-16X1.25-IN)  
23. 0S-1591 [2] BOLT (3/8-16X1.5-IN)  
24. 2K-4973 [2] LOCKNUT (3/8-16-THD)  
25. 2K-7979 [2] BUSHING  
26. 3V-3308 [4] WASHER-HARD (10.2X20.5X2.5-MM THK)  
27. 5B-9603 [2] BOLT (3/8-16X5-IN)  
28. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
29. 5P-2242 [1] TEE-SWIVEL  
30. 5P-7701 [2] SEAL-O-RING  
31. 6V-5048 [2] SEAL-O-RING  
32. 6V-5049 [4] SEAL-O-RING  
33. 6V-5055 [4] SEAL-O-RING  
34. 8C-5230 [1] SEAL-O-RING  
35. 8L-2786 [2] SEAL-O-RING  
36. 8T-2188 [1] SEAL-QUAD RING  
37. 9S-4182 [1] PLUG (7/16-20-THD)  
38. 9S-4191 [4] PLUG (9/16-18-THD)  
 

#SEBP37890208
 

2W-2683: FILTER GP-PRIMARY FUEL

2W-2683 FILTER GP-PRIMARY FUEL (CHG -02 THRU -05, 4W-5421-02)
i00067622 SEBP3789
2W2683 FILTER GP-PRIMARY FUEL Parts scheme
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1587 [2] BOLT (1/2-13X1.75-IN)  
2. 5P-1076 [2] WASHER-HARD (13.5X30X4-MM THK)  
3. 1F-7958 [2] NUT-FULL (1/2-13-THD)  
4. 4W-5421 J [1] FILTER GP-PRIMARY FUEL  
5. 4W-2609 [2] FILTER ELEMENT-FUEL  
6. 2H-4145 [2] SEAL-O-RING  
7. 5H-6005 [2] SEAL-O-RING  
8. 8J-6775 [2] SEAL-THREAD  
   
    AVAILABLE REPAIR KIT(S):
  9Y-6898 J [1] KIT-FUEL FILTER  
    (INCLUDES ELEMENT AS-FUEL, SEAL-O-RINGS, SEAL-THREAD & SPRING)
  J   KIT MARKED J SERVICES PART(S) MARKED J
 

#SEBP37890209
 

112-5539: FITTING GP-PRIMARY FUEL FILTER

112-5539 FITTING GP-PRIMARY FUEL FILTER (CHG -00, -01)
i00067736 SEBP3789
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Parts for your 3616 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  031-8759 [2] CONNECTOR  
  030-7975 [2] ELBOW  
  7W-1840 I [2] HOSE AS  
  5P-7815 [2] SEAL-O-RING  
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
 

Information:

Engine News
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2003/03/01
Policy for Reusing the Turbocharger Turbine Housing {1052, 1065, 7754}
2003/07/01
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2004/04/01
Improved Sealing for the Turbocharger {1052, 1065}
2004/07/01
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307}
2006/02/20
List of Caterpillar Service Centers for Napier Turbochargers {1052, 1053}
2012/10/24
A New Air Inlet Housing and Support Bracket Are Used on 3616 and C280-16 Engines {1052, 1071}
2012/02/27
List of Caterpillar Service Centers for Napier Turbochargers {0374, 1052, 7513}
List of Caterpillar Service Centers for Napier Turbochargers {0374, 1052, 7513}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {1000, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {1000, 1052, 1087}
Special Instruction
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Applying Sealant For Improved Sealing of The Turbocharger{1052, 1065}
Applying Sealant For Improved Sealing of The Turbocharger{1052, 1065}
Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines {1052, 1053}
Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines {1052, 1053}
Technical Information Bulletin
Turbine Blades May Shift In Certain C280 And 3600 Engine ABB Turbochargers{1052}
Turbine Blades May Shift In Certain C280 And 3600 Engine ABB Turbochargers{1052}
Reuse And Salvage Guidelines
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Service Magazine
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}

Caterpillar Parts SIS Catalog 3616 :

TURBOCHARGER GP
317-9791 TURBOCHARGER GP
317-9790 TURBOCHARGER GP
317-9789 TURBOCHARGER GP
TURBOCHARGER GP
284-8276 TURBOCHARGER GP
TURBOCHARGER GP
258-2287 TURBOCHARGER GP
TURBOCHARGER GP
194-8722 TURBOCHARGER GP
SHUTOFF GP-AIR
352-2419 SHUTOFF GP-AIR
SHUTOFF GP-AIR
317-9554 SHUTOFF GP-AIR
ACTUATOR AS-GOVERNOR
163-6459 ACTUATOR AS-GOVERNOR
CONTROL GP-FUEL INJECTION
256-2286 CONTROL GP-FUEL INJECTION
CONTROL GP-FUEL INJECTION
4P-7031 CONTROL GP-FUEL INJECTION
CONTROL GP-GOVERNOR
165-4615 CONTROL GP-GOVERNOR
DRIVE GP-GOVERNOR
4P-9212 DRIVE GP-GOVERNOR
FASTENER GP-GOVERNOR
4P-7035 FASTENER GP-GOVERNOR
FILTER GP-FUEL
213-3100 FILTER GP-FUEL
FILTER GP-PRIMARY FUEL
2W-2683 FILTER GP-PRIMARY FUEL

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