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154-4576 STARTING MOTOR GP-AIR (CHG -00 THRU -02) PART OF 155-4422 STARTING MOTOR GP-AIR G3606B GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP

GAS ENGINE G3606B GAS ENGINE 4ZS
 G3606 INDUSTRIAL 4ZS00001-UP SEBP3792 G3606B 4ZS   (1998)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
132-6834 STARTER-MOTOR
7C-5690 STARTER-MOTOR
154-4576 STARTING MOTOR GP-AIR
154-4577 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4422 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
 

#SEBP37922600
 

154-4576: STARTING MOTOR GP-AIR

154-4576 STARTING MOTOR GP-AIR (CHG -00 THRU -02)
PART OF 155-4422 STARTING MOTOR GP-AIR
i00918530 SEBP3792
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  164-2030 [1] KIT-GEAR (TURBINE AIR STARTER)  
  129-2251 [1] KIT-SEAL (TURBINE AIR STARTER)  
    (KIT INCLUDES BEARING, RETAINER & O-RINGS)
  164-2031 [1] KIT-SEAL (TURBINE AIR STARTER)  
  240-8429 [1] STARTING MOTOR GP-AIR (TURBINE)  
 

#SEBP37922601
 

154-4577: STARTING MOTOR GP-AIR

154-4577 STARTING MOTOR GP-AIR (CHG -00 THRU -03)
PART OF 155-4423 STARTING MOTOR GP-AIR
i00918532 SEBP3792
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  164-2030 [1] KIT-GEAR (TURBINE AIR STARTER)  
  129-2251 [1] KIT-SEAL (TURBINE AIR STARTER)  
    (KIT INCLUDES BEARING, RETAINER & O-RINGS)
  164-2031 [1] KIT-SEAL (TURBINE AIR STARTER)  
  240-8429 [1] STARTING MOTOR GP-AIR (TURBINE)  
 

#SEBP37922602
 

155-4422: STARTING MOTOR GP-AIR

155-4422 STARTING MOTOR GP-AIR -TURBINE (CHG -00-00D1 THRU -03)
i00925040 SEBP3792
1554422 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 154-4576 Y [1] STARTING MOTOR GP-AIR  
2. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4W-6273 [1] SUPPORT AS-MOTOR  
4. 6V-3538 [2] DOWEL  
5. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP37922603
 

155-4423: STARTING MOTOR GP-AIR

155-4423 STARTING MOTOR GP-AIR -TURBINE (CHG -00-00D1 THRU -06)
i00925085 SEBP3792
1554423 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 154-4577 Y [1] STARTING MOTOR GP-AIR  
2. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4W-6273 [1] SUPPORT AS-MOTOR  
4. 6V-3538 [2] DOWEL  
5. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37922604
 

1W-0894: STARTING MOTOR GP-AIR

1W-0894 STARTING MOTOR GP-AIR (CHG -03 THRU -05, -05D5)
i00068314 SEBP3792
1W0894 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-0695 Y [1] STARTING MOTOR GP-AIR  
2. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4W-6273 [1] SUPPORT AS-MOTOR  
4. 6V-3538 [2] DOWEL  
5. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37922605
 

206-4113: STARTING MOTOR GP-AIR

206-4113 STARTING MOTOR GP-AIR (CHG -01, -02, -02D1, -03, -03D1, -04, -04D1)
i02092088 SEBP3792
2064113 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 208-5479 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37922606
 

208-5479: STARTING MOTOR GP-AIR

208-5479 STARTING MOTOR GP-AIR (CHG -00 THRU -07)
PART OF 206-4113 STARTING MOTOR GP-AIR
i02195584 SEBP3792
2085479 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 246-1238 [1] PINION-DRIVE (12-TEETH)  
2. 254-7215 [1] ELBOW AS-EXHAUST  
3. 462-3203 [1] GASKET  
4. 131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37922607
 

254-5423: STARTING MOTOR GP-AIR

254-5423 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00 THRU -03)
PART OF 254-5425 STARTING MOTOR GP-AIR
i02195463 SEBP3792
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  254-7215 [1] ELBOW AS-EXHAUST  
  462-3203 [1] GASKET  
  246-1238 [1] PINION-DRIVE (12-TEETH)  
  131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37922608
 

254-5425: STARTING MOTOR GP-AIR

254-5425 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00, -01, -01D1, -01D2)
i02195336 SEBP3792
2545425 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 254-5423 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37922609
 

4W-0695: STARTING MOTOR GP-AIR

4W-0695 STARTING MOTOR GP-AIR (CHG -02 THRU -06)
PART OF 1W-0894 STARTING MOTOR GP-AIR
i00068461 SEBP3792
4W0695 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3606B GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 096-4833 M [1] BOLT-SOCKET HEAD (M5X0.8X20-MM)  
  5N-8378 [1] NUT-ROTOR CLAMP (M5X0.8-THD)  
2. 5N-8363 [1] COVER AS  
3. 4D-3118 [3] PLUG-PIPE  
4. 5N-8383 [1] CYLINDER  
5. 6V-3916 [1] BALL BEARING  
  1L-8497 [1] RING-SNAP (EXTERNAL)  
  6J-7855 [1] RING-RETAINING (INTERNAL)  
6. 5N-8375 [1] CUP-SPRING  
  6V-3935 [1] RING-RETAINING  
7. 5N-8381 [1] SPRING-CLUTCH  
8. 2W-6084 [1] GEAR AS-DRIVE (38, 24-TEETH)  
9. 5N-9574 [1] JAW AS-CLUTCH  
10. 5N-8387 [1] CASE-GEAR  
11. 5N-8424 [1] BULKHEAD  
12. 6V-3940 M [8] BOLT (M8X1.25X25-MM)  
  3B-4505 [8] LOCKWASHER  
13. 3J-7719 [1] RING-RETAINING (INNER)(INNER)  
  6V-3971 [1] RING-RETAINING (OUTER)  
14. 7F-8671 [1] BALL BEARING  
15. 5N-8428 [1] WASHER-GEAR (10.1X34X15.5-MM THK)  
16. 5N-8427 M [4] BOLT-MOTOR (M10X1.5X180-MM)  
17. 6V-3959 [5] LOCKWASHER  
18. 5N-8403 M [1] SCREW-PINION (M12X1.25X70-MM)  
  5N-8425 [1] WASHER (12.2X41.5X4.5-MM THK)  
19. 7W-1650 [1] PINION-DRIVE (11-TEETH)  
20. 5N-8380 [1] SPRING-PINION  
  5N-8374 [1] SLEEVE-SPRING  
21. 5P-9514 [1] BALL BEARING  
22. 8B-7624 [1] BALL BEARING  
23. 5N-8379 [1] SEAT-SPRING  
24. 5N-8372 [1] SPRING-RETURN  
25. 5N-8384 [1] SHAFT-DRIVE  
26. 6V-3938 M [1] BOLT (M10X1.5X20-MM)  
27. 2W-6082 [1] KIT-DRIVE (AIR STARTING MOTOR)  
    (INCLUDES BEARING, HOUSING, 0-RING, SEAL & VENT)
28. 5N-8377 [1] BEARING-DRIVE SHAFT  
29. 5N-8373 [1] PISTON  
30. 6V-3939 M [1] BOLT (M12X1.75X60-MM)  
31. 7W-1649 [1] PINION-ROTOR (15-TEETH)  
32. 6V-1394 [1] BALL BEARING  
  039-4317 [2] WASHER-SPRING  
33. 5N-8365 [1] PLATE-FRONT END  
34. 5N-8364 [1] HOUSING-MOTOR  
35. 7W-4154 [1] ROTOR  
36. 5N-8367 [1] PLATE-REAR END  
   
    AVAILABLE REPAIR KIT(S):
  5N-8390 [1] KIT-SEAL & VANE (AIR STARTING MOTOR)  
    (INCLUDES END PLATE ALIGNMENT PIN, CYLINDER ALIGNMENT PIN, O-RINGS, VANE, SEALS & RETAINER)
  M   METRIC PART
 

Information:

General Service Information
Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Engine News
New Strainer for the Air Starting Motor {1451}
2005/05/30
New Starter Lines Group and Prelube Pump Group Are Used {1319, 1451}
2008/09/29
New Ventilation Procedure for the Pre-lube Pump Solenoid Valve and Starting Motor Solenoid Valve for Certain G3600 Engines {1319, 1451, 5479}
2012/11/07
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
G3600 Engines
Air Starting Motor Lubricator Bowl - Clean
G3600 Engines
Air Starting Motor Lubricator Oil Level - Check
G3600 Engines
Air Starting Motor Lines Screen - Clean
G3600 Engines
Cold Weather Starting
G3600 Engines
Starting Motor - Inspect
G3600 Engines
Starting the Engine
G3600 Engines
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Solenoid (Starting Motor) &minus; Replace{1467}
Solenoid (Starting Motor) − Replace{1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Starting Motor Pressure Regulating Valve
G3600 Engines
Air Starting Motor
G3600 Engines
Systems Operation
Air Starting System
G3600 Engines
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
Testing and Adjusting
General Information (Air Starting System)
G3600 Engines
No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Pressure Regulating Valve
G3600 Engines
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Starting Motor Problem
G3600 Engines
Starting - Test
G3600 Engines
Disassembly and Assembly
Electric Starting Motor - Remove and Install
G3606 and G3608 Engines
Air Starting Motor - Remove
G3606 and G3608 Engines
Air Starting Motor - Install
G3606 and G3608 Engines
Air Starting Motor - Assemble
G3606 and G3608 Engines
Air Silencer - Remove and Install
G3606 and G3608 Engines
Air Lubricator - Remove and Install
G3606 and G3608 Engines
Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Caterpillar Parts SIS Catalog G3606B :

7C-5690 STARTER-MOTOR
132-6834 STARTER-MOTOR
SILENCER GP-AIR STARTING
8N-8486 SILENCER GP-AIR STARTING
SILENCER GP-AIR STARTING
116-3767 SILENCER GP-AIR STARTING
SENSOR-COMBUSTION
128-8562 SENSOR-COMBUSTION
SENSOR GP-TEMPERATURE
550-6665 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
550-6653 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
310-4796 SENSOR GP-TEMPERATURE
154-4577 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4422 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
1W-0894 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
206-4113 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
208-5479 STARTING MOTOR GP-AIR
254-5423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
254-5425 STARTING MOTOR GP-AIR

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