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4P-2124 REGULATOR GP-GAS PRESSURE (CHG -00, -01) G3608 GAS ENGINE


FUEL SYSTEM
REGULATOR GP-GAS PRESSURE
LINES GP-FUEL
ELECTRICAL AND STARTING SYSTEM
MODULE GP-SYSTEM COMMUNICATION
ALTERNATOR GP-CHARGING
BOX GP

GAS ENGINE G3608 GAS ENGINE BEN
 G3608 INDUSTRIAL AND GENERATOR BEN00001-UP SEBP3793 G3608 BEN   (1999)

FUEL SYSTEM

REGULATOR GP-GAS PRESSURE
MOUNTING GP-GAS PRESS MODULE
255-8184 MOUNTING GP-GAS PRESS MODULE
REGULATOR GP-GAS PRESSURE
184-6954 REGULATOR GP-GAS PRESSURE
REGULATOR GP-GAS PRESSURE
4P-2124 REGULATOR GP-GAS PRESSURE
REGULATOR GP-GAS PRESSURE
6I-1946 REGULATOR GP-GAS PRESSURE
 

#SEBP37931310
 

4P-2124: REGULATOR GP-GAS PRESSURE

4P-2124 REGULATOR GP-GAS PRESSURE (CHG -00, -01)
i00068417 SEBP3793
4P2124 REGULATOR GP-GAS PRESSURE Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-2210 [1] VENT AS  
2. 4P-2211 [1] TUBE (PILOT SUPPLY)  
3. 4P-2212 [1] DISC AS-RELAY  
4. 4P-2213 [1] DIAPHRAGM (UPPER RELAY)  
5. 4P-2214 [1] SEAL-O-RING  
6. 4P-2215 [1] DIAPHRAGM  
7. 4P-2216 [1] GASKET  
8. 4P-2217 [1] GASKET  
9. 4P-2218 [1] GASKET  
10. 4P-2219 [1] DISC  
  6I-1950 [1] RETAINER  
11. 4P-2220 [1] RING-SEAT  
12. 4P-2221 [1] TUBE  
13. 4P-2222 [1] FILTER ELEMENT-FUEL  
14. 4P-2223 [1] DIAPHRAGM (LOWER RELAY)  
 

#SEBP37931311
 

6I-1946: REGULATOR GP-GAS PRESSURE

6I-1946 REGULATOR GP-GAS PRESSURE (CHG -00)
i00068488 SEBP3793
6I1946 REGULATOR GP-GAS PRESSURE Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-2210 [1] VENT AS  
2. 4P-2211 [1] TUBE (PILOT SUPPLY)  
3. 4P-2212 [1] DISC AS-RELAY  
4. 4P-2213 [1] DIAPHRAGM (UPPER RELAY)  
5. 4P-2214 [1] SEAL-O-RING  
6. 4P-2215 [1] DIAPHRAGM  
7. 4P-2216 [1] GASKET  
8. 4P-2217 [1] GASKET  
9. 4P-2218 [1] GASKET  
10. 6I-1948 [1] SEAL  
  6I-1949 [1] RETAINER  
11. 6I-1947 [1] RING-SEAT  
12. 4P-2221 [1] TUBE  
13. 4P-2222 [1] FILTER ELEMENT-FUEL  
14. 4P-2223 [1] DIAPHRAGM (LOWER RELAY)  
 

#SEBP37931312
 

134-5129: VALVE-NEEDLE

134-5129 VALVE-NEEDLE (CHG -00 THRU -02)
i00588588 SEBP3793
1345129 VALVE-NEEDLE Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37931313
 

448-9960: ADAPTER GP-COMMUNICATION

448-9960 ADAPTER GP-COMMUNICATION -CONNECTOR (CHG -01)
FOR USE WITH DT 12 PIN CONNECTOR & RJ 45 CONNECTOR
i06015996 SEBP3793
4489960 ADAPTER GP-COMMUNICATION Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 432-2668 [1] NUT (13/16-28-THD)  
 

#SEBP37931314
 

197-8820: ALTERNATOR GP-CHARGING

197-8820 ALTERNATOR GP-CHARGING (CHG -00-00D1 THRU -04)
24-VOLT, 95-AMPERE
FIELD REPLACEMENT FOR @@@@@ 9X-7803@@@@@
i01691128 SEBP3793
1978820 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 185-2653 [1] FRAME  
2. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
3. 185-2639 [1] FAN AS  
4. 1H-3244 [1] LOCKWASHER  
5. 185-2645 [1] FRAME  
6. 2K-4821 [1] LOCKNUT (5/8-18-THD)  
7. 5P-8247 [1] WASHER-HARD (17X32X3.5-MM THK)  
8. 228-9657 [1] COVER AS  
9. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
10. 185-2647 [1] GROMMET  
11. 9L-6770 [1] CAP-DUST  
12. 205-0626 [1] STATOR AS-ALTERNATOR  
13. 185-2638 [2] COLLAR  
14. 185-2654 [1] PLATE  
15. 185-2650 [1] ROTOR AS  
16. 185-2644 [1] COIL AS  
17. 185-2648 [1] REGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR)  
18. 6V-8189 [1] NUT (5/16-18-THD)  
19. 8T-4224 [1] WASHER-HARD (8.8X16X2-MM THK)  
20. 3F-9556 [1] LOCKWASHER  
21. 185-2655 [1] KIT-BEARING (ALTERNATOR)  
    (INCLUDES BEARINGS)
22. 199-8436 [1] KIT-TERMINAL (ALTERNATOR AIR)  
    (INCLUDES HOLDER AS, PLATE, INSULATOR, PIN, BOLTS, GROMMET & NUTS)
23. 199-7891 [1] KIT-TERMINAL (ALTERNATOR AIR)  
    (INCLUDES INSULATORS, WASHERS & NUTS)
24. 185-2658 [1] KIT-HARDWARE (ALTERNATOR AIR)  
    (INCLUDES BOLTS)
 

#SEBP37931315
 

316-7251: ALTERNATOR GP-CHARGING

316-7251 ALTERNATOR GP-CHARGING (CHG -00 THRU -08)
24-VOLT, 105-AMPERE
FIELD REPLACEMENT FOR @@@@@ 9X-7803@@@@@
i02990030 SEBP3793
3167251 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4205 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
2. 1H-3244 [2] LOCKWASHER  
3. 6V-8187 [1] NUT (1/4-28-THD)  
4. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
5. 9L-6770 [1] CAP-DUST  
6. 231-6133 [1] KIT-BEARING  
  5P-3419 [1] RACE-BEARING INNER  
  229-9407 [1] BEARING AS  
7. 308-1362 [1] RECTIFIER AS  
8. 202-2708 [1] DIODE AS  
9. 3T-6354 [1] REGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR)  
10. 202-9897 [1] BEARING-SPECIAL BALL  
11. 100-6531 [1] FAN-ALTERNATOR (11-BLADE)  
12. 187-2034 [1] NUT-FLANGE (5/8-18-THD)  
13. 202-2783 [1] PLATE  
15. 202-2700 [1] FRAME  
16. 308-1365 [1] STATOR AS  
17. 308-1366 [1] COIL AS  
18. 9S-2390 [1] RETAINER  
19. 299-1761 [1] ROTOR AS  
20. 4B-2047 [1] NUT (10-24-THD)  
21. 8T-0328 [1] WASHER-HARD (5.5X10X1-MM THK)  
22. 8F-1434 [1] LOCKWASHER  
23. 202-2784 [1] KIT-ALTERNATOR TERMINAL  
    (INCLUDES NUT, LOCKWASHER, WASHERS, INSULATORS, SCCREW, CONNECTORS, & ADAPTER)
24. 202-2785 [1] KIT-ALTERNATOR TERMINAL  
    (INCLUDES STUD, BUSHINGS, WASHERS, CONNECTOR, & NUT AS)
25. 202-2786 [1] KIT-ALTERNATOR TERMINAL  
    (INCLUDES NUTS, LOCKWASHER, BUSHINGS, WASHERS, CONNECTOR, & STUD)
   
  202-2787 F [1] KIT-HARDWARE  
    (INCLUDES NUT AS, PLUG, SCREW AS, SCREWS, LOCKWASHER, NUT, CONNECTOR, BOLTS, COLLAR, & BOOT)
  F   NOT SHOWN
 

#SEBP37931316
 

329-2547: ALTERNATOR GP-CHARGING

329-2547 ALTERNATOR GP-CHARGING (CHG -00 THRU -05)
24-VOLT 35-AMPERE
i04346529 SEBP3793
3292547 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] FILM-WARNING (CSA CONTROL PANEL APPROVAL)  
 

#SEBP37931317
 

6N-9294: ALTERNATOR GP-CHARGING

6N-9294 ALTERNATOR GP-CHARGING (CHG -16, -17, -17D1, -17D2)
24-VOLT, 35-AMPERE
i01139662 SEBP3793
6N9294 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-9024 [4] BOLT (10-24X2.5-IN)  
2. 187-2034 [1] NUT-FLANGE (5/8-18-THD)  
4. 3E-5454 [1] FAN-ALTERNATOR (11-BLADE)  
5. 7N-7810 [1] FRAME AS-DRIVE END  
6. 7N-7805 [1] HOUSING  
7. 6V-2202 [1] BALL BEARING  
8. 9S-2437 [3] SCREW-TAPPING (10-24X19.05-MM)  
9. 7N-7809 [1] PLATE  
10. 5P-6920 [1] BEARING-ROLLER  
11. 030-9612 [5] SCREW-FORMING (10-24X0.5-IN)  
12. 7N-7806 [1] COIL AS-FIELD  
13. 7N-7800 [1] ROTOR AS  
14. 7N-7804 [1] STATOR AS  
15. 9L-2137 [1] RETAINER AS  
16. 7X-3353 [4] SCREW-HEX HEAD (10X24X19.05-MM)  
17. 7N-7795 [1] COLLAR  
18. 9S-2544 [2] SCREW-HEX HEAD (8-32X11.13-MM)  
19. 9L-2140 [1] PLATE  
20. 9L-2139 [1] WASHER-FELT (1.31X1.68X0.125-IN THK)  
21. 6V-8377 [4] NUT (8-32-THD)  
22. 8T-0328 [6] WASHER-HARD (5.5X10X1-MM THK)  
23. 6N-1872 [2] SCREW AS (8-32X1.25-IN)  
24. 9B-7233 [6] LOCKWASHER  
25. 8F-1434 [4] LOCKWASHER  
26. 7N-9023 [2] SCREW AS (8-32X26.9-MM)  
27. 3T-6354 [1] REGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR)  
28. 1H-3244 [1] LOCKWASHER  
29. 7N-7811 [1] CONNECTOR  
30. 6V-8187 [1] NUT (1/4-28-THD)  
31. 112-9119 [1] DIODE AS-ALTERNATOR  
32. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
33. 206-4202 [1] RECTIFIER AS  
34. 7N-9021 [1] SCREW AS (8-32X1.34-IN)  
35. 7N-7796 [1] BUSHING-TERMINAL  
36. 7N-7802 [1] CAPACITOR AS  
37. 7N-7801 [1] CONNECTOR  
38. 7N-7798 [1] CONNECTOR  
39. 9L-6770 [1] CAP-DUST  
   
    AVAILABLE REPAIR KIT(S):
  7N-7807 [1] KIT-OUTPUT TERMINAL (ALTERNATOR)  
    (INCLUDES INSULATOR, SCREW, WASHERS, LOCKWASHER, NUT & ADAPTER)
  7N-7808 [1] KIT-RELAY TERMINAL (ALTERNATOR)  
    (INCLUDES STUD, BUSHINGS, WASHERS & NUT AS)
 

#SEBP37931318
 

9X-7803: ALTERNATOR GP-CHARGING

9X-7803 ALTERNATOR GP-CHARGING (CHG -00, -01-01D1 THRU -08, 106-7688-01)
24-VOLT, 100-AMPERE. BRUSHLESS, REQUIRES 2300 RPM MINIMUM IDLE SPEED
FIELD REPLACEMENT ORDER @@@@@197-8820@@@@@
OPTIONAL FIELD REPLACEMENT ORDER @@@@@316-7251@@@@@, 3T-4688 TERMINAL-RING
i00089820 SEBP3793
9X7803 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4205 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
2. 9X-2500 [4] SCREW-HEX FLANGE (10-24X38.1-MM)  
3. 6V-8187 [1] NUT (1/4-28-THD)  
4. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
5. 9L-6770 [1] CAP-DUST (ALTERNATOR RELAY TERMINAL)  
6. 9N-0943 [1] PLUG-BEARING WELL  
7. 5P-3418 [1] BEARING-ROLLER  
8. 5P-3419 [1] RACE-BEARING INNER  
9. 9L-6776 [1] RECTIFIER AS  
10. 6N-1944 [1] DIODE AS  
11. 3T-6354 [1] REGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR)  
12. 105-3763 [1] CAPACITOR AS-ALTERNATOR  
13. 5P-7807 [1] BALL BEARING  
14. 100-6531 [1] FAN-ALTERNATOR (11-BLADE)  
15. 2K-4821 [1] LOCKNUT (5/8-18-THD)  
16. 9S-2009 [4] BOLT-FLANGE HEAD (10-24X3.625-IN)  
17. 6N-1872 [2] SCREW AS (8-32X1.25-IN)  
18. 7N-9023 [1] SCREW AS (8-32X26.9-MM)  
19. 106-7689 [1] CONNECTOR-ALTERNATOR  
20. 106-7690 [1] CONNECTOR-ALTERNATOR  
21. 9S-2544 [2] SCREW-HEX HEAD (8-32X11.13-MM)  
22. 100-6532 [1] COLLAR-ALTERNATOR  
23. 2L-8075 [3] TERMINAL-RING (14-GA TO 16-GA, NO. 8 SCREW)  
24. 7N-9021 [2] SCREW AS (8-32X1.34-IN)  
25. 9S-2302 [1] ROTOR AS  
26. 9N-0942 [1] PLATE-COVER  
27. 9N-3388 [5] BOLT (10-24X0.75-IN)  
28. 106-7687 [1] HOUSING AS-ALTERNATOR  
29. 2P-5616 [1] FRAME-DRIVE END  
30. 8T-9762 [1] STATOR AS  
31. 202-2703 [1] COIL AS  
32. 9S-2390 [1] RETAINER  
33. 030-9612 [4] SCREW-FORMING (10-24X0.5-IN)  
34. 187-2034 [1] NUT-FLANGE (5/8-18-THD)  
35. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
36. 1H-3244 [2] LOCKWASHER  
37. 9B-7233 [2] LOCKWASHER  
   
    AVAILABLE REPAIR KIT(S):
  9S-2013 [1] KIT-RELAY TERMINAL (ALTERNATOR AIR)  
    (INCLUDES BUSHING, WASHERS, NUT AS, & STUD)
  105-3764 [1] KIT-ALTERNATOR TERMINAL  
    (INCLUDES TERMINAL AS, INSULATOR, BUSHING, WASHER, NUTS & LOCKWASHERS)
 

#SEBP37931319
 

213-6282: BOX & MOUNTING GP

213-6282 BOX & MOUNTING GP (CHG -00 THRU -04)
i01719182 SEBP3793
2136282 BOX & MOUNTING GP Parts scheme 2136282 BOX & MOUNTING GP Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-1326 [2] LOCKWASHER  
2. 9Y-9480 [2] MOUNT-FLEXIBLE  
3. 127-0594 [1] WIRE AS-GROUND  
4. 167-9430 [2] ISOLATOR  
5. 213-6283 [1] BRACKET AS  
6. 213-6284 Y [1] BOX GP-CONTROL PANEL (ENGINE CONTROL MODULE)  
7. 0L-2070 [2] BOLT (3/8-16X2.25-IN)  
8. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
9. 0S-1615 [8] BOLT (1/4-20X0.75-IN)  
10. 3V-3308 [4] WASHER-HARD (10.2X20.5X2.5-MM THK)  
11. 0S-0509 [2] BOLT (3/8-16X0.75-IN)  
12. 5P-0537 [20] WASHER-HARD (7.2X14.5X2-MM THK)  
13. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
14. 9S-8750 [12] NUT-FULL (1/4-20-THD)  
15. 9S-8752 [2] NUT-FULL (3/8-16-THD)  
16. 9Y-9481 [4] WASHER (9.9X47.8X1.5-MM THK)  
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New Gas Shutoff Valves (GSOV) Are Now Used for Certain Gas Engine Applications {1270, 1403}
New Gas Shutoff Valves (GSOV) Are Now Used for Certain Gas Engine Applications {1270, 1403}
Disassembly and Assembly
Gas Pressure Regulator - Remove
G3606 and G3608 Engines
Gas Pressure Regulator - Disassemble
G3606 and G3608 Engines
Gas Pressure Regulator - Install
G3606 and G3608 Engines
Gas Pressure Regulator - Assemble
G3606 and G3608 Engines

Caterpillar Parts SIS Catalog G3608 :

REGULATOR GP-GAS PRESSURE
184-6954 REGULATOR GP-GAS PRESSURE
ORIFICE
122-2083 ORIFICE
MOUNTING GP-GAS PRESS MODULE
255-8184 MOUNTING GP-GAS PRESS MODULE
MOUNTING GP-FUEL FILTER
4W-0012 MOUNTING GP-FUEL FILTER
LINES GP-GAS
219-9933 LINES GP-GAS
LINES GP-GAS
139-2307 LINES GP-GAS
LINE-FUEL
4P-3672 LINE-FUEL
4P-4718 FILTER GP-FUEL
REGULATOR GP-GAS PRESSURE
6I-1946 REGULATOR GP-GAS PRESSURE
VALVE-NEEDLE
134-5129 VALVE-NEEDLE
ADAPTER GP-COMMUNICATION
448-9960 ADAPTER GP-COMMUNICATION
ALTERNATOR GP-CHARGING
197-8820 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
316-7251 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
329-2547 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
6N-9294 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
9X-7803 ALTERNATOR GP-CHARGING

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