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1W-0894 STARTING MOTOR GP-AIR (CHG -03 THRU -05, -05D5) G3608 GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
AIR INLET AND EXHAUST SYSTEM
LINES GP-AIR
ELECTRICAL AND STARTING SYSTEM
SWITCH GP
TRANSFORMER GP

GAS ENGINE G3608 GAS ENGINE BEN
 G3608 INDUSTRIAL AND GENERATOR BEN00001-UP SEBP3793 G3608 BEN   (1999)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
154-4577 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
1W-0894 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
206-4113 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
208-5479 STARTING MOTOR GP-AIR
254-5423 STARTING MOTOR GP-AIR
 

#SEBP37931440
 

1W-0894: STARTING MOTOR GP-AIR

1W-0894 STARTING MOTOR GP-AIR (CHG -03 THRU -05, -05D5)
i00068314 SEBP3793
1W0894 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-0695 Y [1] STARTING MOTOR GP-AIR  
2. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4W-6273 [1] SUPPORT AS-MOTOR  
4. 6V-3538 [2] DOWEL  
5. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37931441
 

206-4113: STARTING MOTOR GP-AIR

206-4113 STARTING MOTOR GP-AIR (CHG -01, -02, -02D1, -03, -03D1, -04, -04D1)
i02092088 SEBP3793
2064113 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 208-5479 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37931442
 

208-5479: STARTING MOTOR GP-AIR

208-5479 STARTING MOTOR GP-AIR (CHG -00 THRU -07)
PART OF 206-4113 STARTING MOTOR GP-AIR
i02195584 SEBP3793
2085479 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 246-1238 [1] PINION-DRIVE (12-TEETH)  
2. 254-7215 [1] ELBOW AS-EXHAUST  
3. 462-3203 [1] GASKET  
4. 131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37931443
 

254-5423: STARTING MOTOR GP-AIR

254-5423 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00 THRU -03)
PART OF 254-5425 STARTING MOTOR GP-AIR
i02195463 SEBP3793
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  254-7215 [1] ELBOW AS-EXHAUST  
  462-3203 [1] GASKET  
  246-1238 [1] PINION-DRIVE (12-TEETH)  
  131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37931444
 

254-5425: STARTING MOTOR GP-AIR

254-5425 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00, -01, -01D1, -01D2)
i02195336 SEBP3793
2545425 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 254-5423 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37931445
 

4W-0695: STARTING MOTOR GP-AIR

4W-0695 STARTING MOTOR GP-AIR (CHG -02 THRU -06)
PART OF 1W-0894 STARTING MOTOR GP-AIR
i00068461 SEBP3793
4W0695 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 096-4833 M [1] BOLT-SOCKET HEAD (M5X0.8X20-MM)  
  5N-8378 [1] NUT-ROTOR CLAMP (M5X0.8-THD)  
2. 5N-8363 [1] COVER AS  
3. 4D-3118 [3] PLUG-PIPE  
4. 5N-8383 [1] CYLINDER  
5. 6V-3916 [1] BALL BEARING  
  1L-8497 [1] RING-SNAP (EXTERNAL)  
  6J-7855 [1] RING-RETAINING (INTERNAL)  
6. 5N-8375 [1] CUP-SPRING  
  6V-3935 [1] RING-RETAINING  
7. 5N-8381 [1] SPRING-CLUTCH  
8. 2W-6084 [1] GEAR AS-DRIVE (38, 24-TEETH)  
9. 5N-9574 [1] JAW AS-CLUTCH  
10. 5N-8387 [1] CASE-GEAR  
11. 5N-8424 [1] BULKHEAD  
12. 6V-3940 M [8] BOLT (M8X1.25X25-MM)  
  3B-4505 [8] LOCKWASHER  
13. 3J-7719 [1] RING-RETAINING (INNER)(INNER)  
  6V-3971 [1] RING-RETAINING (OUTER)  
14. 7F-8671 [1] BALL BEARING  
15. 5N-8428 [1] WASHER-GEAR (10.1X34X15.5-MM THK)  
16. 5N-8427 M [4] BOLT-MOTOR (M10X1.5X180-MM)  
17. 6V-3959 [5] LOCKWASHER  
18. 5N-8403 M [1] SCREW-PINION (M12X1.25X70-MM)  
  5N-8425 [1] WASHER (12.2X41.5X4.5-MM THK)  
19. 7W-1650 [1] PINION-DRIVE (11-TEETH)  
20. 5N-8380 [1] SPRING-PINION  
  5N-8374 [1] SLEEVE-SPRING  
21. 5P-9514 [1] BALL BEARING  
22. 8B-7624 [1] BALL BEARING  
23. 5N-8379 [1] SEAT-SPRING  
24. 5N-8372 [1] SPRING-RETURN  
25. 5N-8384 [1] SHAFT-DRIVE  
26. 6V-3938 M [1] BOLT (M10X1.5X20-MM)  
27. 2W-6082 [1] KIT-DRIVE (AIR STARTING MOTOR)  
    (INCLUDES BEARING, HOUSING, 0-RING, SEAL & VENT)
28. 5N-8377 [1] BEARING-DRIVE SHAFT  
29. 5N-8373 [1] PISTON  
30. 6V-3939 M [1] BOLT (M12X1.75X60-MM)  
31. 7W-1649 [1] PINION-ROTOR (15-TEETH)  
32. 6V-1394 [1] BALL BEARING  
  039-4317 [2] WASHER-SPRING  
33. 5N-8365 [1] PLATE-FRONT END  
34. 5N-8364 [1] HOUSING-MOTOR  
35. 7W-4154 [1] ROTOR  
36. 5N-8367 [1] PLATE-REAR END  
   
    AVAILABLE REPAIR KIT(S):
  5N-8390 [1] KIT-SEAL & VANE (AIR STARTING MOTOR)  
    (INCLUDES END PLATE ALIGNMENT PIN, CYLINDER ALIGNMENT PIN, O-RINGS, VANE, SEALS & RETAINER)
  M   METRIC PART
 

#SEBP37931446
 

146-5215: STRAINER GP-AIR LINES

146-5215 STRAINER GP-AIR LINES (CHG -00 THRU -04)
PART OF 233-2206 LINES GP-AIR, 174-9447, 210-1565, 233-2205, 280-0546 LINES GP-AIR STARTING
i00659759 SEBP3793
1465215 STRAINER GP-AIR LINES Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 146-5216 [1] SCREEN-STRAINER (STARTING MOTOR AIR LINES)  
2. 542-4662 [1] SEAL-WASHER  
   
    PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY
 

#SEBP37931447
 

211-3504: SWITCH AS-PRESSURE

211-3504 SWITCH AS-PRESSURE -INLET AIR (CHG -00, -01)
PART OF 392-3179 CONVERSION AR-ENGINE, 219-9928, 228-6594 WIRING GP-ENGINE
i01591917 SEBP3793
2113504 SWITCH AS-PRESSURE Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (8-CM)  
2. 186-3736 [2] SOCKET-CONNECTOR (16-GA TO 18-GA)  
3. 8T-8737 [1] PLUG-SEAL  
4. 162-6209 [1] COVER  
5. 202-2569 [1] SWITCH AS (PRESSURE)  
6. 8T-8731 [1] PLUG-CONNECTOR (3-PIN)  
  E   ORDER BY THE CENTIMETER
 

#SEBP37931448
 

218-0769: SWITCH GP-LIQUID LEVEL

218-0769 SWITCH GP-LIQUID LEVEL (CHG -00, -01)
FOR USE WITH ENGINES WITH JACKET WATER SYSTEM EXPANSION TANK
i01708694 SEBP3793
2180769 SWITCH GP-LIQUID LEVEL Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-1794 [1] SWITCH AS  
  2N-9768 [1] SWITCH-LIQUID LEVEL  
  9Y-6993 [1] ADAPTER  
  033-4926 [4] SCREW-MACHINE (4-40X0.25-IN)  
2. 5P-0537 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
3. 2A-0762 [2] BOLT (1/4-20X0.625-IN)  
4. 6V-4245 [2] ELBOW  
5. 4R-8605 [2] ELBOW  
6. 3N-4622 I [2] HOSE AS  
7. 6B-5072 [1] ADAPTER  
8. 7E-7731 [2] MOUNT  
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
 

#SEBP37931449
 

512-6201: TRANSFORMER GP

512-6201 TRANSFORMER GP (CHG -00)
PART OF 219-9929, 231-4150 IGNITION GP-GAS ENGINE
i06863520 SEBP3793
5126201 TRANSFORMER GP Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 308-1380 [1] EXTENSION AS  
  187-3875 [1] SEAL-O-RING  
  451-8550 [1] SEAL-O-RING  
 

Information:

Engine News
New Strainer for the Air Starting Motor {1451}
2005/05/30
New Starter Lines Group and Prelube Pump Group Are Used {1319, 1451}
2008/09/29
New Ventilation Procedure for the Pre-lube Pump Solenoid Valve and Starting Motor Solenoid Valve for Certain G3600 Engines {1319, 1451, 5479}
2012/11/07
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
G3600 Engines
Air Starting Motor Lubricator Bowl - Clean
G3600 Engines
Air Starting Motor Lubricator Oil Level - Check
G3600 Engines
Air Starting Motor Lines Screen - Clean
G3600 Engines
Cold Weather Starting
G3600 Engines
Starting Motor - Inspect
G3600 Engines
Starting the Engine
G3600 Engines
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Air Starting Motor Pressure Regulating Valve
G3600 Engines
Air Starting Motor
G3600 Engines
Systems Operation
Air Starting System
G3600 Engines
Testing and Adjusting
General Information (Air Starting System)
G3600 Engines
Pressure Regulating Valve
G3600 Engines
Troubleshooting
Air Starting Motor Problem
G3600 Engines
Starting - Test
G3600 Engines
Disassembly and Assembly
Electric Starting Motor - Remove and Install
G3606 and G3608 Engines
Air Starting Motor - Remove
G3606 and G3608 Engines
Air Starting Motor - Install
G3606 and G3608 Engines
Air Starting Motor - Assemble
G3606 and G3608 Engines
Air Silencer - Remove and Install
G3606 and G3608 Engines
Air Lubricator - Remove and Install
G3606 and G3608 Engines

Caterpillar Parts SIS Catalog G3608 :

STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
154-4577 STARTING MOTOR GP-AIR
132-6834 STARTER-MOTOR
SILENCER GP-AIR STARTING
116-3767 SILENCER GP-AIR STARTING
SENSOR GP-TEMPERATURE
550-6665 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
550-6653 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
310-4796 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
310-4795 SENSOR GP-TEMPERATURE
STARTING MOTOR GP-AIR
206-4113 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
208-5479 STARTING MOTOR GP-AIR
254-5423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
254-5425 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
4W-0695 STARTING MOTOR GP-AIR
STRAINER GP-AIR LINES
146-5215 STRAINER GP-AIR LINES
SWITCH AS-PRESSURE
211-3504 SWITCH AS-PRESSURE
SWITCH GP-LIQUID LEVEL
218-0769 SWITCH GP-LIQUID LEVEL

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