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135-8137 SHIELD GP-MANIFOLD (CHG -06 THRU -08) Type 1 G3612 GAS ENGINE


AIR INLET AND EXHAUST SYSTEM
MANIFOLD GP-EXHAUST
TURBOCHARGER GP

GAS ENGINE G3612 GAS ENGINE BKE
 G3612 GENERATOR AND INDUSTRIAL BKE00001-UP SEBP3794 G3612 BKE   (1999)

AIR INLET AND EXHAUST SYSTEM

MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
195-3913 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
213-6789 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
219-6228 MANIFOLD GP-EXHAUST
SHIELD GP-MANIFOLD
135-8137 SHIELD GP-MANIFOLD
135-8137 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
152-5446 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
195-3919 SHIELD GP-MANIFOLD
 

#SEBP37941010
 

135-8137: SHIELD GP-MANIFOLD

135-8137 SHIELD GP-MANIFOLD (CHG -06 THRU -08)
Type 1
i01117856 SEBP3794
1358137 SHIELD GP-MANIFOLD Parts scheme 1358137 SHIELD GP-MANIFOLD Parts scheme
  For full view, you need register

Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 132-8292 [4] SHIELD AS-EXHAUST (MID-INSIDE, LH AND RH)  
2. 132-8294 C [1] SHIELD AS-EXHAUST (REAR INSIDE, LH AND RH)  
3. 132-8298 [4] SHIELD AS-EXHAUST (MID-OUTSIDE, LH AND RH)  
4. 132-8299 [2] SHIELD AS-EXHAUST (REAR BELLOWS, LH AND RH)  
5. 132-8300 [2] SHIELD AS-EXHAUST (TURBO RING, LH AND RH)  
6. 135-8123 C [1] SHIELD AS-MANIFOLD (REAR, LH)  
7. 135-8124 [1] SHIELD AS-MANIFOLD (REAR)  
8. 135-8127 [1] SHIELD AS-MANIFOLD (REAR, RH)  
9. 135-8128 [1] SHIELD AS-MANIFOLD (REAR, LH)  
10. 138-3331 D WIRE-TIE (125-M)  
11. 161-1196 [1] SHIELD AS-MANIFOLD (REAR, RH)  
12. 161-1198 [1] SHIELD AS-MANIFOLD (REAR, LH)  
13. 161-1199 [1] SHIELD AS-MANIFOLD (REAR, RH)  
14. 201-4898 [1] SHIELD AS (TURBO RING, RH)  
15. 248-2372 [1] SHIELD AS-EXHAUST (FRONT, LH)  
16. 248-2373 [1] SHIELD AS-EXHAUST (FRONT, RH)  
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
 

#SEBP37941011
 

135-8137: SHIELD GP-MANIFOLD

135-8137 SHIELD GP-MANIFOLD (CHG -00, -01)
Type 2
i00551107 SEBP3794
  For full view, you need register

Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  132-8287 [2] SHIELD AS-EXHAUST (FRONT CAP, RH & LH)  
  132-8289 [2] SHIELD AS-EXHAUST (FRONT INSIDE, RH & LH)  
  132-8290 [1] SHIELD AS-EXHAUST (FRONT OUTSIDE, LH)  
  132-8291 [1] SHIELD AS-EXHAUST (FRONT OUTSIDE, RH)  
  132-8292 [4] SHIELD AS-EXHAUST (MID-INSIDE, RH & LH)  
  132-8294 [2] SHIELD AS-EXHAUST (REAR INSIDE, LH)  
  132-8298 [4] SHIELD AS-EXHAUST (MID-OUTSIDE, RH & LH)  
  132-8299 [2] SHIELD AS-EXHAUST (REAR BELLOWS, RH & LH)  
  132-8300 [2] SHIELD AS-EXHAUST (TURBO RING, RH & LH)  
  135-8122 [1] SHIELD AS-MANIFOLD  
  135-8123 [1] SHIELD AS-MANIFOLD  
  135-8124 [1] SHIELD AS-MANIFOLD  
  135-8125 [1] SHIELD AS-MANIFOLD  
  135-8126 [1] SHIELD AS-MANIFOLD  
  135-8127 [1] SHIELD AS-MANIFOLD  
  135-8128 [1] SHIELD AS-MANIFOLD  
  138-3331 D WIRE-TIE (125-M)  
  D   ORDER BY THE METER
 

#SEBP37941012
 

152-5446: SHIELD GP-MANIFOLD

152-5446 SHIELD GP-MANIFOLD (CHG -02 THRU -04, -04D2)
i01113045 SEBP3794
1525446 SHIELD GP-MANIFOLD Parts scheme
  For full view, you need register

Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 132-8292 [4] SHIELD AS-EXHAUST (MID INISDE, LH AND RH)  
2. 132-8298 [4] SHIELD AS-EXHAUST (FRONT, LH AND RH)  
3. C [1] SHIELD AS-MANIFOLD (REAR, LH)  
4. 159-8551 C [1] SHIELD AS-MANIFOLD (REAR, LH)  
5. 132-8300 [2] SHIELD AS-EXHAUST (REAR TOP, LH)  
6. 132-8299 [2] SHIELD AS-EXHAUST (REAR TOP, LH)  
7. 161-1196 C [1] SHIELD AS-MANIFOLD (REAR, RH)  
8. 156-2760 C [1] SHIELD AS-MANIFOLD (REAR, RH)  
9. 145-0042 [1] SHIELD AS-MANIFOLD (REAR, LH)  
10. 135-8128 [1] SHIELD AS-MANIFOLD (REAR, RH)  
11. 161-1204 C [1] SHIELD AS-MANIFOLD (REAR, RH)  
12. 161-1203 C [1] SHIELD AS-MANIFOLD (REAR, RH)  
13. 135-8124 [1] SHIELD AS-MANIFOLD (MIDDLE, LH)  
14. 138-3331 D WIRE-TIE (140-M)  
15. 248-2372 [1] SHIELD AS-EXHAUST (FRONT, LH)  
16. 248-2373 [1] SHIELD AS-EXHAUST (FRONT, RH)  
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
 

#SEBP37941013
 

195-3919: SHIELD GP-MANIFOLD

195-3919 SHIELD GP-MANIFOLD -G3612 TPS57D TURBO (CHG -00 THRU -08)
i01440342 SEBP3794
1953919 SHIELD GP-MANIFOLD Parts scheme 1953919 SHIELD GP-MANIFOLD Parts scheme
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Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 132-8292 [4] SHIELD AS-EXHAUST  
2. 132-8298 [4] SHIELD AS-EXHAUST  
3. 180-3990 [2] SHIELD AS-ELBOW  
4. 199-8958 [1] SHIELD AS-MANIFOLD  
5. 199-8959 [1] SHIELD AS-MANIFOLD  
6. 199-8960 [1] SHIELD AS-MANIFOLD  
7. 199-8961 [1] SHIELD AS-MANIFOLD  
8. 199-8962 [1] SHIELD AS-MANIFOLD  
9. 199-8964 [1] SHIELD AS-MANIFOLD  
10. 199-8966 [1] SHIELD AS-MANIFOLD  
11. 199-8967 [2] SHIELD AS-MANIFOLD  
12. 204-5314 [1] SHIELD AS-MANIFOLD  
13. 204-5315 [1] SHIELD AS-MANIFOLD  
14. 384-5798 [1] SHIELD AS-MANIFOLD  
15. 204-5317 [1] SHIELD AS-MANIFOLD  
16. 204-5861 [1] SHIELD AS-MANIFOLD  
17. 204-5862 [1] SHIELD AS-MANIFOLD  
18. 207-4977 [1] SHIELD AS-MANIFOLD  
19. 207-4978 [1] SHIELD AS-MANIFOLD  
20. 248-2372 [1] SHIELD AS-EXHAUST  
21. 248-2373 [1] SHIELD AS-EXHAUST  
   
  138-3331 BDF WIRE-TIE  
  B   USE AS REQUIRED
  D   ORDER BY THE METER
  F   NOT SHOWN
 

#SEBP37941014
 

107-0878: TURBOCHARGER GP

107-0878 TURBOCHARGER GP (CHG -03, -04, -04D1)
i00124073 SEBP3794
1070878 TURBOCHARGER GP Parts scheme 1070878 TURBOCHARGER GP Parts scheme
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Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-3668 CM [39] BOLT (M12X1.75X30-MM)  
2. 3B-4508 C [39] LOCKWASHER  
3. 7W-5857 [1] INSERT  
4. 4W-9029 [2] PLUG  
5. 4W-9027 [2] GASKET  
6. 130-1860 C [1] HOUSING-COMPRESSOR  
7. 4W-9025 [6] WASHER-SPRING  
8. 119-5712 Y [1] CARTRIDGE GP-TURBOCHARGER  
9. 9Y-9190 [1] DIFFUSER  
10. 8T-1158 M [3] BOLT-SOCKET HEAD (M8X1.25X20-MM)  
11. 3B-4505 [3] LOCKWASHER  
12. 6V-5230 M [6] BOLT (M10X1.5X60-MM)  
13. 6B-6863 [1] PIN-SPRING  
14. 4W-8571 [12] PLATE-LOCK (5-MM THK)  
15. 131-3708 C [1] HOUSING-TURBINE  
16. 4W-8607 [1] COVER  
17. 4W-8606 [1] GASKET  
18. 6V-3668 M [40] BOLT (M12X1.75X30-MM)  
19. 4W-8605 [2] GASKET  
20. 4W-8608 [2] COVER  
21. 7E-7093 [2] GASKET  
22. 4W-9533 [2] COVER  
23. 3B-4508 [28] LOCKWASHER  
24. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
25. 4W-8568 [4] SEGMENT  
26. 4W-9036 [2] SUPPORT  
27. 6V-3823 M [4] BOLT (M12X1.75X60-MM)  
28. 4P-3108 [1] NOZZLE  
29. 6V-8675 M [8] BOLT (M12X1.75X35-MM)  
30. 8C-8581 M [20] BOLT-HIGH TEMPERATURE (M10X1.5X30-MM)  
31. 4W-8566 [20] PLATE-LOCK (1-MM THK)  
32. 7C-9990 [1] COVER-RING  
33. 4P-0309 [1] HOUSING AS-INLET  
34. 4P-0300 [1] FLANGE-GAS INLET  
35. 7E-9688 [2] CLAMP-SEGMENT  
36. 7E-9689 [4] KEY  
37. 7E-9690 [1] PIN-SPRING  
38. 9X-8275 M [4] BOLT-SOCKET HEAD (M6X1X10-MM)  
39. 100-6777 M [24] BOLT-HIGH TEMPERATURE (M10X1.5X25-MM)  
40. 7E-9699 [12] RETAINER-BOLT  
   
    AVAILABLE REPAIR KIT(S):
  4W-0686 Y [1] KIT-TURBOCHARGER REPAIR  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP37941015
 

172-6405: TURBOCHARGER GP

172-6405 TURBOCHARGER GP (CHG -01 THRU -03)
SPARK IGNITED
i01381689 SEBP3794
1726405 TURBOCHARGER GP Parts scheme
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Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
2. 176-3611 C [2] CLAMP-BAND  
3. 176-3613 C [1] CLAMP-BAND  
4. 176-3614 C [1] HOUSING-COMPRESSOR  
5. 178-1794 C [1] HOUSING-BEARING  
6. 178-1797 CM [12] STUD (M12X1.75X65-MM)  
7. 178-1798 CM [12] NUT (M12X1.75-THD)  
8. 188-5077 C [1] INSERT  
   
  150-5521 CFY [1] CARTRIDGE GP-TURBOCHARGER  
  176-3615 CF [1] INSERT  
  178-1790 CF [3] CLAMP  
  178-1791 CFM [18] BOLT (M12X1.75X35-MM)  
  178-1792 CF [1] DIFFUSER  
  178-1795 CF [2] INSERT-HEX  
  178-1796 CF [1] RING  
  178-1799 CFM [5] BOLT (M12X1.75X25-MM)  
  178-1800 CF [7] WASHER (14X29X3-MM THK)  
  178-1801 CFM [2] BOLT (M12X1.75X42.5-MM)  
   
    AVAILABLE REPAIR KIT(S):
  176-3607 [1] KIT-SEAL (TURBOCHARGER)  
    (INCLUDES SEAL KIT-TURBO)
  176-3609 [1] KIT-SEAL (BEARING)  
    (INCLUDES BOLT, PISTON RING, & SEAL-0-RING)
  176-3610 [1] KIT-BEARING  
    (INCLUDES AUXILIARY BEARING, JOURNAL BEAINGS, THRUST BEARING, BOLTS, CLIPS, & RING-THRUST)
  C   CHANGE FROM PREVIOUS TYPE
  F   NOT SHOWN
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP37941016
 

197-0667: TURBOCHARGER GP

197-0667 TURBOCHARGER GP (CHG -01, -02)
CANNOT BE USED WITH VTC254 TURBOCHARGER SYSTEM
i01633681 SEBP3794
1970667 TURBOCHARGER GP Parts scheme
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Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
2. 176-3611 [1] CLAMP-BAND  
3. 176-3614 [1] HOUSING-COMPRESSOR  
4. 178-1797 M [12] STUD (M12X1.75X65-MM)  
5. 178-1798 M [24] NUT (M12X1.75-THD)  
6. 188-5077 [1] INSERT  
7. 211-3212 [1] HOUSING-TURBINE  
8. 211-3215 [1] HOUSING-BEARING  
9. 207-6109 [4] CLIP  
10. 207-6110 [12] WASHER (12.5X21X2.7-MM THK)  
11. 207-6111 M [12] STUD (M12X1.75X35-MM)  
  M   METRIC PART
 

#SEBP37941017
 

259-8433: TURBOCHARGER GP

259-8433 TURBOCHARGER GP (CHG -00 THRU -06)
i02372170 SEBP3794
2598433 TURBOCHARGER GP Parts scheme
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Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 330-7835 [1] SHIELD AS  
2. 178-1790 [3] CLAMP  
3. 176-3611 [1] CLAMP-BAND  
4. 178-1791 M [18] BOLT (M12X1.75X35-MM)  
5. 178-1797 M [12] STUD (M12X1.75X65-MM)  
6. 178-1798 M [24] NUT (M12X1.75-THD)  
7. 188-5077 [1] INSERT  
8. 207-6109 [4] CLIP  
9. 207-6110 [12] WASHER (12.5X21X2.7-MM THK)  
10. 207-6111 M [12] STUD (M12X1.75X35-MM)  
12. 262-7117 [1] HOUSING AS-TURBINE  
13. 273-2103 [1] CARTRIDGE GP-TURBOCHARGER  
  252-5060 [2] PLUG  
  254-6769 [2] SEAL  
17. 361-5988 [1] HOUSING AS-COMPRESSOR  
18. 176-3615 [1] INSERT  
19. 178-1792 [1] DIFFUSER  
20. 352-4502 [1] RING-NOZZLE  
21. 178-1799 M [5] BOLT (M12X1.75X25-MM)  
22. 178-1800 [7] WASHER (14X29X3-MM THK)  
23. 178-1801 M [2] BOLT (M12X1.75X42.5-MM)  
24. 230-0946 [1] RING  
   
    AVAILABLE REPAIR KIT(S):
  176-3609 Y [1] KIT-SEAL (BEARING)  
  176-3610 Y [1] KIT-BEARING  
  207-6106 Y [1] KIT-TURBOCHARGER SEAL  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37941018
 

440-6255: TURBOCHARGER GP

440-6255 TURBOCHARGER GP (CHG -00 THRU -02)
i05920181 SEBP3794
4406255 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 207-6111 M [12] STUD (M12X1.75X35-MM)  
3. 176-3611 [1] CLAMP-BAND  
4. 176-3615 [1] INSERT  
5. 178-1790 [3] CLAMP  
6. 178-1791 M [18] BOLT (M12X1.75X35-MM)  
7. 178-1792 [1] DIFFUSER  
8. 178-1797 M [12] STUD (M12X1.75X65-MM)  
9. 178-1799 M [5] BOLT (M12X1.75X25-MM)  
10. 178-1800 [7] WASHER (14X29X3-MM THK)  
11. 178-1801 M [2] BOLT (M12X1.75X42.5-MM)  
12. 188-5077 [1] INSERT  
13. 207-6109 [4] CLIP  
14. 207-6110 [12] WASHER (12.5X21X2.7-MM THK)  
15. 230-0946 [1] RING  
16. 262-7117 [1] HOUSING AS-TURBINE  
  382-9185 [2] PLUG  
17. 273-2103 [1] CARTRIDGE GP-TURBOCHARGER  
  8H-3710 [8] SCREW-TAPPING (6-32X0.375-IN)  
  252-5060 [2] PLUG  
  254-6769 [2] SEAL  
18. 361-5988 [1] HOUSING AS-COMPRESSOR  
  252-5059 [2] PLUG  
  252-5062 [2] SEAL  
19. 330-7835 [1] SHIELD AS  
20. 352-4502 [1] RING-NOZZLE  
21. 178-1798 M [24] NUT (M12X1.75-THD)  
   
    AVAILABLE REPAIR KIT(S):
  176-3610 Y [1] KIT-BEARING  
  207-6106 Y [1] KIT-TURBOCHARGER SEAL  
  176-3609 Y [1] KIT-SEAL (BEARING)  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37941019
 

440-6256: TURBOCHARGER GP

440-6256 TURBOCHARGER GP (CHG -00 THRU -02)
TPS57-D01, RIGHT HAND
i05934300 SEBP3794
4406256 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your G3612 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 207-6111 M [12] STUD (M12X1.75X35-MM)  
3. 176-3611 [1] CLAMP-BAND  
4. 176-3615 [1] INSERT  
5. 178-1790 [3] CLAMP  
6. 178-1791 M [18] BOLT (M12X1.75X35-MM)  
7. 178-1792 [1] DIFFUSER  
8. 178-1797 M [12] STUD (M12X1.75X65-MM)  
9. 178-1799 M [5] BOLT (M12X1.75X25-MM)  
10. 178-1800 [7] WASHER (14X29X3-MM THK)  
11. 178-1801 M [2] BOLT (M12X1.75X42.5-MM)  
12. 188-5077 [1] INSERT  
13. 207-6109 [4] CLIP  
14. 207-6110 [12] WASHER (12.5X21X2.7-MM THK)  
15. 230-0946 [1] RING  
16. 262-7117 [1] HOUSING AS-TURBINE  
  382-9185 [2] PLUG  
17. 273-2103 [1] CARTRIDGE GP-TURBOCHARGER  
  8H-3710 [8] SCREW-TAPPING (6-32X0.375-IN)  
  252-5060 [2] PLUG  
  254-6769 [2] SEAL  
18. 361-5988 [1] HOUSING AS-COMPRESSOR  
  252-5059 [2] PLUG  
  252-5062 [2] SEAL  
19. 330-7835 [1] SHIELD AS  
20. 352-4502 [1] RING-NOZZLE  
21. 178-1798 M [24] NUT (M12X1.75-THD)  
   
    AVAILABLE REPAIR KIT(S):
  176-3609 Y [1] KIT-SEAL (BEARING)  
  176-3610 Y [1] KIT-BEARING  
  207-6106 Y [1] KIT-TURBOCHARGER SEAL  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New Temperature Sensors are Used {1059, 1919, 1921}
2007/07/09
Operation and Maintenance Manual
Inlet Air System - Inspect
G3600 Engines
Specifications
Exhaust Manifold
G3600 Engines
Disassembly and Assembly
Exhaust Manifold Shield - Remove and Install
G3612 and G3616 Engines
Exhaust Manifold - Remove
G3612 and G3616 Engines
Exhaust Manifold - Install
G3612 and G3616 Engines

Caterpillar Parts SIS Catalog G3612 :

SHIELD GP-AIR CLEANER
161-6023 SHIELD GP-AIR CLEANER
SHIELD GP-AIR CLEANER
135-3181 SHIELD GP-AIR CLEANER
PRECLEANER GP
132-9324 PRECLEANER GP
MOUNTING GP-TURBOCHARGER
195-3910 MOUNTING GP-TURBOCHARGER
MOUNTING GP-TURBOCHARGER
128-2904 MOUNTING GP-TURBOCHARGER
MOUNTING GP-BELLOWS
2W-2680 MOUNTING GP-BELLOWS
MOUNTING GP-AIR CLEANER
161-7057 MOUNTING GP-AIR CLEANER
MOUNTING GP-AIR CLEANER
136-1895 MOUNTING GP-AIR CLEANER
135-8137 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
152-5446 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
195-3919 SHIELD GP-MANIFOLD
TURBOCHARGER GP
107-0878 TURBOCHARGER GP
TURBOCHARGER GP
172-6405 TURBOCHARGER GP
TURBOCHARGER GP
197-0667 TURBOCHARGER GP
TURBOCHARGER GP
259-8433 TURBOCHARGER GP
TURBOCHARGER GP
440-6255 TURBOCHARGER GP

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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