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9Y-3300 LINES GP-LUBE OIL (CHG -03, -03D2, -03D3, -03D4, -03D5, -03D6, -04, -04D1, -04D2, -05, -05D1, -05D2, -05D3, -05D4, -05D5, -05D6, -05D7, -05D8, -06) PRELUBE PUMP G3616


LUBRICATION SYSTEM
LINES GP-ENGINE OIL
AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
LUBRICATION SYSTEM
PUMP GP-ENGINE OIL

GAS ENGINE G3616 GAS ENGINE BLB
 G3616 GENERATOR AND INDUSTRIAL BLB00001-UP SEBP3795 G3616 BLB   (1999)

LUBRICATION SYSTEM

LINES GP-ENGINE OIL
LINES GP-ENGINE OIL
301-6991 LINES GP-ENGINE OIL
LINES GP-ENGINE OIL
9Y-3303 LINES GP-ENGINE OIL
LINES GP-LUBE OIL
9Y-3300 LINES GP-LUBE OIL
LINES GP-OIL
207-6815 LINES GP-OIL
 

#SEBP37951060
 

9Y-3300: LINES GP-LUBE OIL

9Y-3300 LINES GP-LUBE OIL (CHG -03, -03D2, -03D3, -03D4, -03D5, -03D6, -04, -04D1, -04D2, -05, -05D1, -05D2, -05D3, -05D4, -05D5, -05D6, -05D7, -05D8, -06)
PRELUBE PUMP
i00068255 SEBP3795
9Y3300 LINES GP-LUBE OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1618 [6] BOLT (5/16-18X1-IN)  
2. 1D-4540 [2] BOLT (5/16-18X2.75-IN)  
3. 030-7935 [1] CONNECTOR  
4. 030-7960 [1] TEE-FLARED  
5. 030-7951 [1] ELBOW-FLARED  
6. 3R-6789 [2] CAP-FLARED (1-5/16-12-THD)  
7. 4W-2138 [1] VALVE AS  
7A. 3H-3433 [1] PIN-SPRING  
7B. 1P-5274 [1] PIN-VALVE SPRING  
7C. 9H-2367 [1] SPRING-VALVE  
7D. 9L-0672 [1] VALVE-CHECK  
8. 4W-2139 [1] HOUSING  
9. 1N-3134 I [1] HOSE AS  
10. 4W-9774 [1] ELBOW  
11. 5P-7701 [4] SEAL-O-RING  
12. 6V-5100 [2] SEAL-O-RING  
13. 9Y-3299 [1] TUBE AS  
14. 067-9921 [1] TEE-FLARED  
15. 7D-7233 [1] CLIP (LOOP)  
16. 031-5744 [1] ELBOW  
17. 3V-3308 C [3] WASHER-HARD (10.2X20.5X2.5-MM THK)  
18. 0S-1588 C [1] BOLT (3/8-16X1.25-IN)  
19. 0S-1594 C [1] BOLT (3/8-16X1-IN)  
20. 9S-8752 C [1] NUT-FULL (3/8-16-THD)  
21. 133-9637 C [1] BRACKET  
  C   CHANGE FROM PREVIOUS TYPE
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
 

#SEBP37951061
 

207-6815: LINES GP-OIL

207-6815 LINES GP-OIL (CHG -03, -03D1, -03D2, -03D3, -03D4, -03D5, -04)
CONTINUOUS PRELUBE, RH SERVICE
i03624395 SEBP3795
2076815 LINES GP-OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6638 [1] GASKET  
2. 6V-5055 [1] SEAL-O-RING  
3. 7E-5038 J [1] VALVE (PILOT OPERATED)  
4. 7E-5041 [1] ELBOW  
5. 7E-5049 [1] TUBE AS  
6. 7E-5068 [4] CLAMP AS  
7. 7E-5460 [2] RING-RETAINING  
8. 7E-8320 [1] BRACKET AS  
9. 9S-4191 [1] PLUG (9/16-18-THD)  
10. 430-9452 CY [1] SENSOR GP-LIQUID LEVEL (HYDROCARBON)(OIL)  
11. 341-0057 C [1] TUBE AS  
12. 0S-1588 C [8] BOLT (3/8-16X1.25-IN)  
13. 165-3929 [5] BOLT (3/8-16X1.5-IN)  
14. 0S-1594 [4] BOLT (3/8-16X1-IN)  
15. 2P-1314 [1] CONNECTOR  
16. 3P-0650 [2] SEAL-O-RING  
17. 3V-3308 C [16] WASHER-HARD (10.2X20.5X2.5-MM THK)  
18. 214-7568 [3] SEAL-O-RING  
19. 7J-4026 [1] ELBOW  
20. 8M-9024 [2] WASHER-HARD (10.2X22.5X5-MM THK)  
21. 9D-6196 [1] CLIP (SLOT)  
22. 9D-6197 [1] CLIP (TAB)  
23. 9L-9132 C [6] WASHER (10.2X25.5X2.5-MM THK)  
24. 9S-8752 [5] NUT-FULL (3/8-16-THD)  
   
    AVAILABLE REPAIR KIT(S):
  169-5428 J [1] KIT-SEAL REPAIR  
    (INCLUDES SEALS & SPRING)
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED J REPAIRS PART MARKED J
  Y   SEPARATE ILLUSTRATION
 

#SEBP37951062
 

195-3914: LINES GP-TURBOCHARGER OIL

195-3914 LINES GP-TURBOCHARGER OIL (CHG -00 THRU -02)
Type 1
i01430650 SEBP3795
1953914 LINES GP-TURBOCHARGER OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2577 [2] GASKET  
2. 4W-7323 [2] ELBOW  
3. 173-3712 [2] BLOCK  
4. 174-4479 [2] BLOCK  
5. 194-7750 [1] TUBE AS  
6. 194-7751 [1] TUBE AS  
7. 194-7752 [1] TUBE AS  
8. 194-7753 [1] TUBE AS  
9. 068-6074 [1] CONNECTOR  
10. 0S-1594 [8] BOLT (3/8-16X1-IN)  
11. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
12. 3P-0649 [2] SEAL-O-RING  
13. 5P-1075 [4] WASHER-HARD (10.2X22.5X3-MM THK)  
14. 5P-3456 [2] SEAL-O-RING  
15. 5P-5846 [2] SEAL-O-RING  
16. 5P-7701 [1] SEAL-O-RING  
17. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
18. 5P-9757 [2] SEAL-O-RING  
19. 6V-4589 [2] SEAL-O-RING  
20. 6V-9607 M [4] BOLT (M8X1.25X120-MM)  
21. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
22. 9M-4584 [2] CONNECTOR  
23. 9R-1004 [4] CLIP (TAB)  
24. 9R-1005 [4] CLIP (SLOT)  
25. 9S-0176 [1] TEE-SWIVEL  
  M   METRIC PART
 

#SEBP37951063
 

195-3914: LINES GP-TURBOCHARGER OIL

195-3914 LINES GP-TURBOCHARGER OIL (CHG -03)
Type 2
i04688195 SEBP3795
1953914 LINES GP-TURBOCHARGER OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2577 [2] GASKET  
2. 4W-7323 [2] ELBOW  
3. 4H-7655 C [2] CLAMP-TUBE  
4. 1S-0496 C [8] CLIP  
5. 378-1310 C [1] HOSE AS  
6. 378-1307 C [1] HOSE AS  
7. 194-7752 [1] TUBE AS  
8. 194-7753 [1] TUBE AS  
9. 068-6074 [1] CONNECTOR  
10. 0S-1594 C [9] BOLT (3/8-16X1-IN)  
11. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
12. 3P-0649 [2] SEAL-O-RING  
13. 8T-4224 C [4] WASHER-HARD (8.8X16X2-MM THK)  
14. 5P-3456 [2] SEAL-O-RING  
15. 5P-5846 [2] SEAL-O-RING  
16. 5P-7701 [1] SEAL-O-RING  
17. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
18. 6V-2317 CM [2] BOLT (M8X1.25X30-MM)  
19. 8E-9571 C [2] WASHER-HARD (8.8X16X7-MM THK)  
20. 7X-0818 CM [4] BOLT (M8X1.25X45-MM)  
21. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
22. 5M-2894 C [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
23. 5P-7970 CM [2] NUT (M8X1.25-THD)  
24. 6N-6033 C [4] CLIP  
25. 9S-0176 [1] TEE-SWIVEL  
26. 311-3212 C [2] TUBE AS  
27. 100-3237 C [11] GROMMET  
28. 9S-8752 C [1] NUT-FULL (3/8-16-THD)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP37951064
 

195-3914: LINES GP-TURBOCHARGER OIL

195-3914 LINES GP-TURBOCHARGER OIL (CHG -04)
Type 3
i04892717 SEBP3795
1953914 LINES GP-TURBOCHARGER OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2577 [2] GASKET  
2. 4W-7323 [2] ELBOW  
3. 1L-2731 C [2] CLAMP-TUBE  
4. 5K-9660 C [8] CLIP (LOOP)  
5. 378-1310 [1] HOSE AS  
6. 378-1307 [1] HOSE AS  
7. 194-7752 [1] TUBE AS  
8. 194-7753 [1] TUBE AS  
9. 068-6074 [1] CONNECTOR  
10. 0S-1594 C [4] BOLT (3/8-16X1-IN)  
11. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
12. 3P-0649 [2] SEAL-O-RING  
13. 8T-4224 [4] WASHER-HARD (8.8X16X2-MM THK)  
14. 5P-3456 [2] SEAL-O-RING  
15. 5P-5846 [2] SEAL-O-RING  
16. 5P-7701 [1] SEAL-O-RING  
17. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
18. 6V-2317 M [2] BOLT (M8X1.25X30-MM)  
19. 8E-9571 [2] WASHER-HARD (8.8X16X7-MM THK)  
20. 7X-0818 M [4] BOLT (M8X1.25X45-MM)  
21. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
22. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
23. 5P-7970 M [2] NUT (M8X1.25-THD)  
24. 6N-6033 [4] CLIP  
25. 9S-0176 [1] TEE-SWIVEL  
26. 311-3212 [2] TUBE AS  
27. 100-3237 [11] GROMMET  
28. 9S-8752 [1] NUT-FULL (3/8-16-THD)  
29. 1A-2029 C [1] BOLT (3/8-16X1.125-IN)  
30. 0S-0509 C [4] BOLT (3/8-16X0.75-IN)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP37951065
 

428-8915: LINES GP-TURBOCHARGER OIL

428-8915 LINES GP-TURBOCHARGER OIL (CHG -00)
i05317584 SEBP3795
4288915 LINES GP-TURBOCHARGER OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2577 [2] GASKET  
2. 2W-3790 [1] FLANGE  
3. 4W-0091 [1] FLANGE  
4. 6K-4939 [3] CLIP  
5. 7W-5280 [1] TUBE AS-DRAIN (LH)  
6. 7W-5282 [1] TUBE AS-DRAIN (RH)  
7. 160-1573 [1] TUBE AS  
8. 160-1572 [1] TUBE AS  
9. 068-6074 [1] CONNECTOR  
10. 0S-1594 [7] BOLT (3/8-16X1-IN)  
11. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
12. 1B-2713 [1] BOLT (1/4-20X1.75-IN)  
13. 238-5081 [2] SEAL-O-RING  
14. 238-5084 [1] SEAL-O-RING  
15. 3P-0649 [2] SEAL-O-RING  
16. 3V-3308 [3] WASHER-HARD (10.2X20.5X2.5-MM THK)  
17. 4J-9448 [1] LUG  
18. 4W-7323 [2] ELBOW  
19. 5P-5846 [2] SEAL-O-RING  
20. 5P-8245 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
21. 5P-9287 [2] WASHER-HARD (7.2X32X2-MM THK)  
22. 6J-2245 [2] SEAL-O-RING  
23. 6K-4934 [1] CLIP (SLOT)  
24. 6K-4935 [1] CLIP (TAB)  
25. 6K-4938 [3] CLIP  
26. 6V-6758 [1] CLIP (2-PIECE)  
27. 6V-6759 [1] CLIP  
28. 9M-4584 [2] CONNECTOR  
29. 9S-0176 [1] TEE-SWIVEL  
30. 9S-8750 [1] NUT-FULL (1/4-20-THD)  
31. 9X-8873 [2] BOLT (1/2-13X2.25-IN)  
32. 9X-8874 [2] BOLT (1/2-13X3-IN)  
 

#SEBP37951066
 

4P-7959: LINES GP-TURBOCHARGER OIL

4P-7959 LINES GP-TURBOCHARGER OIL (CHG -05 THRU -08)
i00975971 SEBP3795
4P7959 LINES GP-TURBOCHARGER OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-2577 [2] GASKET  
2. 2W-3790 [1] FLANGE  
3. 4J-9448 [1] LUG  
4. 4W-0091 [1] FLANGE  
5. 4W-7323 [2] ELBOW  
6. 5P-9287 [2] WASHER-HARD (7.2X32X2-MM THK)  
7. 6K-4939 [3] CLIP  
8. 6V-6759 [1] CLIP  
9. 7W-5280 [1] TUBE AS-DRAIN  
10. 7W-5282 [1] TUBE AS-DRAIN  
11. 068-6074 C [1] CONNECTOR  
12. 387-1135 C [1] TUBE AS-OIL  
13. 160-1573 C [1] TUBE AS (RH)  
14. 0S-1594 [7] BOLT (3/8-16X1-IN)  
15. 0S-1595 [4] BOLT (1/2-13X1.25-IN)  
16. 1B-2713 [1] BOLT (1/4-20X1.75-IN)  
17. 3P-0649 [2] SEAL-O-RING  
18. 3V-3308 [3] WASHER-HARD (10.2X20.5X2.5-MM THK)  
19. 5P-5846 [2] SEAL-O-RING  
20. 238-5084 C [1] SEAL-O-RING  
21. 5P-8245 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
22. 6J-2245 [2] SEAL-O-RING  
23. 6K-4934 [1] CLIP (SLOT)  
24. 6K-4935 [1] CLIP (TAB)  
25. 6K-4938 [3] CLIP (CURVED)  
26. 238-5081 [2] SEAL-O-RING  
27. 6V-6758 [1] CLIP  
28. 9M-4584 C [2] CONNECTOR  
29. 9S-0176 [1] TEE-SWIVEL  
30. 9S-8750 [1] NUT-FULL (1/4-20-THD)  
31. 9X-8873 [2] BOLT (1/2-13X2.25-IN)  
32. 9X-8874 [2] BOLT (1/2-13X3-IN)  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37951067
 

4W-0674: PUMP GP-ENGINE OIL

4W-0674 PUMP GP-ENGINE OIL (CHG -01 THRU -08, 7W-2455-02)
ONE SECTION GEAR
PART OF 4W-0675 PUMP GP-ENGINE OIL
i00070900 SEBP3795
4W0674 PUMP GP-ENGINE OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-2401 [1] SHAFT AS-DRIVE  
2. 1A-5822 [6] BOLT (1/2-13X2.75-IN)  
3. 4W-3998 [1] COVER AS-PUMP  
  7N-5683 [2] DOWEL  
4. 4W-3996 [1] BUSHING (65-MM WIDE)  
5. 4W-3997 [1] BUSHING (40-MM WIDE)  
6. 7W-2455 [1] BODY AS-OIL PUMP  
7. 7E-7066 [2] BUSHING  
8. 1W-2059 [2] COVER  
9. 5P-4889 [2] SEAL-O-RING  
10. 0S-1594 [6] BOLT (3/8-16X1-IN)  
11. 3V-3308 [6] WASHER-HARD (10.2X20.5X2.5-MM THK)  
12. 3P-1156 [6] SEAL-O-RING  
13. 6V-3603 [1] SEAL-O-RING  
14. 4W-6862 [1] SHAFT AS-IDLER  
15. 9S-8004 [1] PLUG (9/16-18-THD)  
16. 6V-5049 [1] SEAL-O-RING  
17. 5P-7813 [1] SEAL-O-RING  
18. 5M-6214 [1] PLUG (1/8-27 PTF)  
19. 7H-3171 [3] PLUG-PIPE  
20. 9S-8007 [1] PLUG  
 

#SEBP37951068
 

4W-0675: PUMP GP-ENGINE OIL

4W-0675 PUMP GP-ENGINE OIL (CHG -01 THRU -03)
ONE SECTION GEAR
i00067662 SEBP3795
4W0675 PUMP GP-ENGINE OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-0674 Y [1] PUMP GP-ENGINE OIL  
2. 512-3010 [1] GEAR-PUMP DRIVE (63-TEETH)  
3. 0S-1595 [8] BOLT (1/2-13X1.25-IN)  
4. 1W-2058 [1] WASHER (20X80X19-MM THK)  
5. 6V-3538 [1] DOWEL  
6. 6V-7702 [1] SEAL-O-RING  
7. 9S-1364 [1] BOLT (3/4-16X3.5-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37951069
 

7C-8538: PUMP GP-ENGINE OIL

7C-8538 PUMP GP-ENGINE OIL (CHG -00 THRU -08, 7C-8899-01)
ONE SECTION GEAR
PART OF 7C-8539 PUMP GP-ENGINE OIL
i00071322 SEBP3795
7C8538 PUMP GP-ENGINE OIL Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-8978 [1] SHAFT AS-DRIVE  
2. 1A-5822 [6] BOLT (1/2-13X2.75-IN)  
3. 4W-3998 [1] COVER AS-PUMP  
  7N-5683 [2] DOWEL  
4. 4W-3996 [1] BUSHING (65-MM WIDE)  
5. 4W-3997 [1] BUSHING (40-MM WIDE)  
6. 7C-8899 [1] BODY AS-OIL PUMP  
7. 7E-7066 [2] BUSHING  
8. 1W-2059 [2] COVER  
9. 5P-4889 [2] SEAL-O-RING  
10. 0S-1594 [6] BOLT (3/8-16X1-IN)  
11. 3V-3308 [6] WASHER-HARD (10.2X20.5X2.5-MM THK)  
12. 3P-1156 [6] SEAL-O-RING  
13. 6V-3603 [1] SEAL-O-RING  
14. 7C-8976 [1] SHAFT AS-IDLER  
15. 9S-8004 [1] PLUG (9/16-18-THD)  
16. 6V-5049 [1] SEAL-O-RING  
17. 5P-7813 [1] SEAL-O-RING  
18. 5M-6214 [1] PLUG (1/8-27 PTF)  
19. 7H-3171 [3] PLUG-PIPE  
20. 9S-8007 [1] PLUG  
 

Information:

Engine News
Check the Hydraulic Oil Pressure and Drain the Rubber Boot for the Hydraulic Actuators on G3500 and G3600 Engines {0759, 1304, 1307, 1315, 5078}
Check the Hydraulic Oil Pressure and Drain the Rubber Boot for the Hydraulic Actuators on G3500 and G3600 Engines {0759, 1304, 1307, 1315, 5078}
Specifications
Engine Oil Lines - Electrohydraulic System
G3600 Engines

Caterpillar Parts SIS Catalog G3616 :

LINES GP-ENGINE OIL
9Y-3303 LINES GP-ENGINE OIL
LINES GP-ENGINE OIL
301-6991 LINES GP-ENGINE OIL
LINES GP-ENGINE OIL
252-2176 LINES GP-ENGINE OIL
LINES GP-ENGINE OIL
105-3182 LINES GP-ENGINE OIL
GUIDE GP-OIL LEVEL GAUGE
9Y-9926 GUIDE GP-OIL LEVEL GAUGE
GAUGE AS-OIL LEVEL (DIPSTICK)
109-4842 GAUGE AS-OIL LEVEL (DIPSTICK)
FILTER GP-ENGINE OIL
7C-9591 FILTER GP-ENGINE OIL
FILTER GP-ENGINE OIL
1W-0798 FILTER GP-ENGINE OIL
LINES GP-OIL
207-6815 LINES GP-OIL
LINES GP-TURBOCHARGER OIL
195-3914 LINES GP-TURBOCHARGER OIL
LINES GP-TURBOCHARGER OIL
195-3914 LINES GP-TURBOCHARGER OIL
LINES GP-TURBOCHARGER OIL
195-3914 LINES GP-TURBOCHARGER OIL
LINES GP-TURBOCHARGER OIL
428-8915 LINES GP-TURBOCHARGER OIL
LINES GP-TURBOCHARGER OIL
4P-7959 LINES GP-TURBOCHARGER OIL
PUMP GP-ENGINE OIL
4W-0674 PUMP GP-ENGINE OIL
PUMP GP-ENGINE OIL
4W-0675 PUMP GP-ENGINE OIL

Truck sale:

CATERPILLAR G3616 1997
 
CATERPILLAR G3616 1997
- STATIONARY GENERATOR SETS
MACALLISTER MACHINERY
United States
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