8N-9639 GUARD GP-DAMPER S/N ZBC209-UP FOR USE WITH FRONT ACCESSORY DRIVE HOUSING AN ATTACHMENT G3516B

BASIC ENGINE

DAMPER GP

0. 8N-9639 GUARD GP-D

HOUSING GP-FLYWHEEL

1. 4P-8307 HOUSING GP

GEAR GP

2. 7W-3724 HOUSING GP

ENGINE ARRANGEMENT

ENGINE AR

3. 443-4163 KIT-ENGINE
4. 443-6121 KIT-ENGINE
5. 454-9093 KIT-ENGINE

SERVICE EQUIPMENT AND SUPPLIES

KIT-REBUILD

6. 452-9915 KIT-ENGINE

GASKET & SEAL KITS

7. 440-9247 KIT-FRONT
8. 441-5845 KIT-REAR C

BASIC ENGINE

LIFTING GP-ENGINE

9. 140-9593 LIFTING GP
0. INFORMATION

GENERATOR SET G3516B GENERATOR SET ZBC
G3516B Generator Set ZBC00001-UP SEBP3863 G3516B ZBC (2004)

BASIC ENGINE

DAMPER GP

376-0296 FASTENER GP-DAMPER

8N-9639 GUARD GP-DAMPER

#SEBP38630070

8N-9639: GUARD GP-DAMPER

GUARD GP-DAMPER

8N-9639 GUARD GP-DAMPER
S/N ZBC209-UP
FOR USE WITH FRONT ACCESSORY DRIVE HOUSING
AN ATTACHMENT

i03772723 SEBP3863

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Parts for your G3516B GENERATOR SET:

Pos.	Part No	Qty	Parts name
1.	1W-4923	[1]	DAMPER & GUARD AS
	1V-8638	[6]	NUT (3/8-16-THD)
2.	8J-8919	[1]	COVER
3.	351-2245 C	[8]	BOLT-SPECIAL (1/2-13X2-IN)
4.	5P-8245	[8]	WASHER-HARD (13.5X25.5X3-MM THK)
5.	030-8535	[6]	BOLT-LOCKING (3/8-16X0.875-IN)
6.	5P-1075	[6]	WASHER-HARD (10.2X22.5X3-MM THK)
7.	351-9005 C	[2]	BRACKET AS
8.	351-9004 C	[2]	BRACKET AS
9.	1P-7115	[4]	GROMMET AS
10.	0S-1591	[4]	BOLT (3/8-16X1.5-IN)
11.	9S-8752	[4]	NUT-FULL (3/8-16-THD)
12.	3F-1417	[4]	WASHER (10.3X30.2X3-MM THK)
13.	5M-2894	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
14.	9L-9132	[4]	WASHER (10.2X25.5X2.5-MM THK)
	C		CHANGE FROM PREVIOUS TYPE

#SEBP38630071

4P-8307: HOUSING GP-FLYWHEEL

HOUSING GP-FLYWHEEL

4P-8307 HOUSING GP-FLYWHEEL
S/N ZBC1-UP
PART OF 506-9983 ENGINE AR-COMPLETE

i04388609 SEBP3863

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Parts for your G3516B GENERATOR SET:

Pos.	Part No	Qty	Parts name
1.	461-9983 C	[1]	HOUSING-FLYWHEEL
2.	1D-4590	[16]	BOLT (5/8-11X4.75-IN)
3.	5P-8245	[16]	WASHER-HARD (13.5X25.5X3-MM THK)
4.	5P-8247	[16]	WASHER-HARD (17X32X3.5-MM THK)
5.	8S-9089	[4]	BOLT (1/2-13X4.5-IN)
6.	9S-1374	[2]	BOLT (1/2-13X8-IN)
7.	9X-8873	[6]	BOLT (1/2-13X2.25-IN)
8.	9X-8875	[4]	BOLT (1/2-13X3.5-IN)
9.	1A-7669 B	[2]	BOLT (1/2-13X7-IN)
10.	5P-8245 B	[2]	WASHER-HARD (13.5X25.5X3-MM THK)
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE

#SEBP38630072

7W-3724: HOUSING GP-FRONT

HOUSING GP-FRONT

7W-3724 HOUSING GP-FRONT -ACCESSORY DRIVE
S/N ZBC1-UP
PART OF 506-9983 ENGINE AR-COMPLETE

i00091725 SEBP3863

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Parts for your G3516B GENERATOR SET:

Pos.	Part No	Qty	Parts name
1.	7N-3049	[1]	GASKET
2.	8T-6765	[5]	PLUG-PIPE (1/4-18-THD)
3.	102-8634	[1]	HOUSING-ACCESSORY DRIVE
4.	8T-6758	[1]	PLUG-PIPE (1/4-18-THD)
5.	8T-6762	[1]	PLUG-PIPE (1/2-14-THD)
6.	9H-8260	[4]	BOLT (1/2-13X6.25-IN)
8.	0S-1587	[4]	BOLT (1/2-13X1.75-IN)
9.	1D-4593	[10]	BOLT (5/8-11X5.5-IN)
11.	8T-6765 B	[1]	PLUG-PIPE (1/4-18-THD)
13.	8T-6765 B	[1]	PLUG-PIPE (1/4-18-THD)
	B		USE AS REQUIRED

#SEBP38630073

443-4163: KIT-ENGINE GASKET

KIT-ENGINE GASKET

443-4163 KIT-ENGINE GASKET
S/N ZBC1-UP
FOR USE WITH @@@@@260-3659@@@@@
FIELD INSTALLATION

i05452289 SEBP3863

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Parts for your G3516B GENERATOR SET:

Part No	Qty	Parts name
4N-1320	[2]	GASKET (ADAPTER)
7N-4932	[1]	GASKET
7N-5057	[1]	GASKET
111-1349	[1]	GASKET
6V-3908	[1]	SEAL-O-RING
6V-5066	[1]	SEAL-O-RING
6V-5101	[1]	SEAL-O-RING
109-2332	[2]	SEAL-O-RING
298-6387	[1]	SEAL-O-RING

#SEBP38630074

443-6121: KIT-ENGINE GASKET

KIT-ENGINE GASKET

443-6121 KIT-ENGINE GASKET
S/N ZBC1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE OIL PAN, INTERNAL OIL PUMP, AND BLOCK COVERS.
FOR USE WITH @@@@@260-3659@@@@@
FIELD INSTALLATION

i05452250 SEBP3863

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Parts for your G3516B GENERATOR SET:

Part No	Qty	Parts name
8C-3445	[1]	CAP-DUST
7N-3368	[1]	GASKET
2W-0752	[1]	GASKET
6F-4868	[2]	GASKET
7N-4945	[3]	GASKET
9L-1480	[3]	GASKET
230-1072	[1]	GASKET
7E-2632	[1]	GASKET-OIL PAN
272-0758	[8]	SEAL
277-5833	[8]	SEAL
6V-3251	[3]	SEAL-O-RING
5P-4892	[1]	SEAL-O-RING
109-2332	[2]	SEAL-O-RING
259-4600	[3]	SEAL-O-RING
5P-7818	[1]	SEAL-O-RING
5P-8210	[2]	SEAL-O-RING
5P-8872	[1]	SEAL-O-RING
6V-3348	[8]	SEAL-O-RING
447-7206	[2]	SEAL-O-RING
6V-5101	[2]	SEAL-O-RING
310-3954	[2]	SEAL-O-RING
7X-4805	[3]	SEAL-O-RING
8T-2928	[4]	SEAL-O-RING
8T-2929	[4]	SEAL-O-RING
259-4598	[1]	SEAL-O-RING
214-7568	[5]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP38630075

454-9093: KIT-ENGINE GASKET

KIT-ENGINE GASKET

454-9093 KIT-ENGINE GASKET -OIL COOLER, LINES
S/N ZBC1-UP
KIT CONTAINS GASKETS AND SEALS TO ASSEMBLE AND REINSTALL THE OIL COOLERS, OIL FILTER BASE, AND ATTACHING LINES
FIELD INSTALLATION

i06089796 SEBP3863

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Parts for your G3516B GENERATOR SET:

Pos.	Part No	Qty	Parts name
1.	1Y-7578	[1]	GASKET-COVER
2.	269-7885	[3]	SEAL-O-RING
3.	4B-8407	[1]	GASKET-COPPER
4.	4N-1320	[2]	GASKET (ADAPTER)
5.	5P-4892	[3]	SEAL-O-RING
6.	5P-5846	[1]	SEAL-O-RING
7.	6V-3908	[1]	SEAL-O-RING
9.	136-7227	[1]	SEAL-O-RING
10.	6V-5048	[6]	SEAL-O-RING
11.	6V-5066	[4]	SEAL-O-RING
12.	6V-6609	[2]	SEAL-O-RING
13.	7N-3368	[1]	GASKET
14.	7N-4945	[1]	GASKET
15.	8L-2786	[1]	SEAL-O-RING
16.	8N-1991	[1]	RING-RETAINING
17.	109-2332	[8]	SEAL-O-RING
18.	111-3820	[2]	RING-RETAINING
19.	214-7568	[1]	SEAL-O-RING
20.	228-7097	[1]	SEAL-O-RING
21.	247-3796	[2]	GASKET

			FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTP://DEALER.CAT.COM/RELATED

#SEBP38630076

452-9915: KIT-ENGINE OVERHAUL

KIT-ENGINE OVERHAUL

452-9915 KIT-ENGINE OVERHAUL -SINGLE CYLINDER HEAD
S/N ZBC1-UP
FOR USE WITH @@@@@206-1561@@@@@
FIELD INSTALLATION

i05735400 SEBP3863

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Parts for your G3516B GENERATOR SET:

Part No	Qty	Parts name
191-6766	[2]	GUIDE-VALVE (INLET)
206-1544 AB		GUIDE-VALVE (0.25-MM OS, INLET)
206-1545 AB		GUIDE-VALVE (0.508-MM OS, INLET)
255-0897	[2]	GUIDE-VALVE (EXHAUST)
255-1261 AB		GUIDE-VALVE (0.25-MM OS, EXHAUST)
255-1262 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
191-6760	[2]	INSERT-VALVE SEAT (EXHAUST)
206-1546 AB		INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)
206-1547 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
322-3658 AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
266-8718	[2]	INSERT-VALVE SEAT (INLET)
266-8719 AB		INSERT-VALVE SEAT (0.25-MM OS, INLET)
266-8720 AB		INSERT-VALVE SEAT (0.508-MM OS, INLET)
2A-4429	[8]	LOCK-RETAINER
3B-0623	[5]	PLUG-CUP
3B-0645	[5]	PLUG-CUP
197-6999	[4]	ROTOCOIL AS
214-7566	[2]	SEAL-O-RING
7N-1903	[4]	SPRING-VALVE INNER
7N-1904	[4]	SPRING-VALVE OUTER
500-8527	[2]	VALVE-EXHAUST
468-8824	[2]	VALVE-INLET
209-0962	[4]	WASHER (17.8X45X7.29-MM THK)
A		NOT PART OF THIS GROUP
B		USE AS REQUIRED

#SEBP38630077

440-9247: KIT-FRONT COVER GASKET

KIT-FRONT COVER GASKET

440-9247 KIT-FRONT COVER GASKET
S/N ZBC1-UP
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE FRONT COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET
FOR USE WITH @@@@@260-3659@@@@@
FIELD INSTALLATION

i05633910 SEBP3863

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Parts for your G3516B GENERATOR SET:

Part No	Qty	Parts name
4N-1320	[1]	GASKET (ADAPTER)
497-3911	[2]	GASKET (COVER)
3P-6061	[2]	GASKET
7J-8114	[1]	GASKET
7N-3049	[1]	GASKET
7N-3368	[1]	GASKET (REAR)
7N-4932	[1]	GASKET (ELBOW)
1S-5772	[2]	GASKET
6V-0405	[4]	SEAL-BONDED
436-1478	[1]	SEAL-CRANKSHAFT (CLOCKWISE ROTATION)
5F-9657	[2]	SEAL-O-RING
5H-6734	[1]	SEAL-O-RING
5P-0840	[4]	SEAL-O-RING
5P-4892	[2]	SEAL-O-RING
6V-3348	[7]	SEAL-O-RING
6V-5066	[3]	SEAL-O-RING
6V-8260	[2]	SEAL-O-RING
235-3546	[4]	SEAL-O-RING
259-4598	[6]	SEAL-O-RING
298-6387	[1]	SEAL-O-RING
259-4600	[1]	SEAL-O-RING
6V-5101	[1]	SEAL-O-RING
6V-1454	[2]	SEAL-O-RING
8J-6775	[4]	SEAL-THREAD

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTPS://DEALER.CAT.COM/RELATED

#SEBP38630078

441-5845: KIT-REAR COVER GASKET

KIT-REAR COVER GASKET

441-5845 KIT-REAR COVER GASKET
S/N ZBC1-UP
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE REAR COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION

i05664346 SEBP3863

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Parts for your G3516B GENERATOR SET:

Part No	Qty	Parts name
2W-0752	[2]	GASKET
4H-7869	[3]	GASKET
7N-3368	[1]	GASKET (REAR)
7N-4320	[2]	GASKET
252-8374	[2]	GASKET
4B-8407	[5]	GASKET-COPPER (FLYWHEEL HOUSING)
436-1479	[1]	SEAL-CRANKSHAFT (COUNTERCLOCKWISE ROTATION)
234-8937	[2]	SEAL-INTEGRAL (FLYWHEEL HOUSING)
7X-4805	[3]	SEAL-O-RING
3P-0649	[1]	SEAL-O-RING
5F-9657	[2]	SEAL-O-RING
6V-3348	[4]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTPS://DEALER.CAT.COM/RELATED

#SEBP38630079

140-9593: LIFTING GP-ENGINE

LIFTING GP-ENGINE

140-9593 LIFTING GP-ENGINE
S/N ZBC1-UP
PART OF 506-9983 ENGINE AR-COMPLETE

i00500910 SEBP3863

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Parts for your G3516B GENERATOR SET:

Pos.	Part No	Qty	Parts name
1.	7N-2326	[2]	EYE-LIFTING
2.	7N-2328	[4]	DOWEL
3.	155-0726	[2]	BRACKET AS
4.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	0S-0509	[2]	BOLT (3/8-16X0.75-IN)
6.	140-9602	[1]	BRACKET AS
8.	140-9594	[1]	BRACKET AS
9.	5P-4255	[2]	BOLT-LOCKING (3/8-16X1-IN)