191-6587 SENSOR GP-TEMPERATURE 2 PIN PASSIVE PART OF 229-9762, 288-0516 SENSOR GP-ENGINE, 250-9964 SENSOR GP-TEMPERATURE C7

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

0. 191-6587 SENSOR GP-
1. 191-6587 SENSOR GP-
2. 234-5012 SENSOR GP-
3. 234-5013 SENSOR GP-
4. 250-9964 SENSOR GP-
5. 274-7395 SENSOR GP-
6. 274-7396 SENSOR GP-

STARTING AID GP

7. 118-7284 STARTING A

STARTING MOTOR GP

8. 132-1418 STARTING M
9. 153-9714 STARTING M
0. INFORMATION

TRUCK ENGINE C7 TRUCK ENGINE FML
C7 Engine for Combat and Tactical Vehicles FML00001-UP SEBP3885 C7 FML (2003)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

236-6221 SENSOR GP-SPEED

245-4630 SENSOR GP-SPEED

191-6587 SENSOR GP-TEMPERATURE

234-5012 SENSOR GP-TEMPERATURE

234-5013 SENSOR GP-TEMPERATURE

#SEBP38850400

191-6587: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

191-6587 SENSOR GP-TEMPERATURE
2 PIN PASSIVE
PART OF 229-9762, 288-0516 SENSOR GP-ENGINE, 250-9964 SENSOR GP-TEMPERATURE

i01465225 SEBP3885

1916587 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	153-5043 J		SLEEVE (2-DM)
2.	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3.	180-9340	[2]	SOCKET-CONNECTOR (14-GA TO 18-GA)
	J		ORDER BY THE DECIMETER

#SEBP38850401

191-6587: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

191-6587 SENSOR GP-TEMPERATURE
S/N TSK1-UP; FML11-UP; FMM12-UP
2 PIN PASSIVE
PART OF 288-0516 SENSOR GP-ENGINE, 250-9964 SENSOR GP-TEMPERATURE

i07532644 SEBP3885

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)

#SEBP38850402

234-5012: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

234-5012 SENSOR GP-TEMPERATURE
S/N TSK1-UP
PART OF 222-5925 SENSOR GP-ENGINE

i02328189 SEBP3885

2345012 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	256-6453	[1]	SENSOR-TEMPERATURE (2-PIN)
2.	6V-6609	[1]	SEAL-O-RING

#SEBP38850403

234-5013: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

234-5013 SENSOR GP-TEMPERATURE
S/N TSK1-UP
PART OF 222-5925 SENSOR GP-ENGINE

i02328190 SEBP3885

2345013 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	256-6453	[1]	SENSOR-TEMPERATURE (2-PIN)
2.	238-5080	[1]	SEAL-O-RING

#SEBP38850404

250-9964: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

250-9964 SENSOR GP-TEMPERATURE -AMBIENT AIR
S/N FML1-UP; FMM1-UP
PROVIDES A AMBIENT AIR TEMPERATURE SENSOR FOR EXTREME COLD WEATHER STARTING REQUIREMENTS

i02105985 SEBP3885

2509964 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	191-6587 Y	[1]	SENSOR GP-TEMPERATURE (2-PIN)(AMBIENT AIR)
2.	250-9965	[1]	MOUNT AS
	Y		SEPARATE ILLUSTRATION

#SEBP38850405

274-7395: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

274-7395 SENSOR GP-TEMPERATURE
PART OF 229-9762, 288-0516 SENSOR GP-ENGINE

i02379171 SEBP3885

2747395 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	264-4297	[1]	SENSOR AS-TEMPERATURE (2-PIN)
	137-6645	[1]	PAD-CONNECTOR
2.	238-5080	[1]	SEAL-O-RING

#SEBP38850406

274-7396: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

274-7396 SENSOR GP-TEMPERATURE
S/N TSK1-UP; FML869-UP; FMM1645-UP
PART OF 229-9762, 288-0516 SENSOR GP-ENGINE

i02379019 SEBP3885

2747396 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	264-4297	[1]	SENSOR AS-TEMPERATURE (2-PIN)
	137-6645	[1]	PAD-CONNECTOR
2.	6V-6609	[1]	SEAL-O-RING

#SEBP38850407

118-7284: STARTING AID GP

STARTING AID GP

118-7284 STARTING AID GP -AIR INLET HEATER
S/N FML1-10; FMM1-11
24-VOLT

i00486897 SEBP3885

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1U-8846 B		SEALANT-GASKET
2.	159-3537	[1]	HEATER AS-AIR INLET (22-VOLT, 1892-WATT)(STARTING AID)
3.	5C-2890 M	[2]	NUT (M6X1-THD)
	B		USE AS REQUIRED
	M		METRIC PART

#SEBP38850408

132-1418: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

132-1418 STARTING MOTOR GP-ELECTRIC
S/N TSK1-UP
24-VOLT

i00512019 SEBP3885

1321418 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	108-7808 M	[3]	BOLT (M10X1.5X35-MM)
2.	6V-5839	[3]	WASHER (11X21X2.5-MM THK)
3.	3K-3257	[1]	GASKET
4.	134-2730	[1]	WIRE AS
5.	8T-4191 M	[1]	BOLT (M10X1.5X16-MM)
6.	8T-4121	[1]	WASHER-HARD (11X21X2.5-MM THK)
7.	207-1541 Y	[1]	STARTING MOTOR GP-ELECTRIC
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP38850409

153-9714: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

153-9714 STARTING MOTOR GP-ELECTRIC
S/N TSK1-UP; FMM709-UP
24-VOLT, LH MOUNT
FOR USE WITH HIGH CAPACITY VEHICLE BATTERIES

i01576953 SEBP3885

1539714 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your C7 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	207-1516 CY	[1]	STARTING MOTOR GP-ELECTRIC
2.	108-7808 M	[3]	BOLT (M10X1.5X35-MM)
3.	8M-3175	[3]	WASHER-HARD (10.2X16X3-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

Truck Engine News

A New Speed Sensor Is Available {1907}
2004/03/01

Special Instruction

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Specifications

Coolant Temperature Sensor
C7 On-highway Engine

Atmospheric Pressure Sensor
C7 On-highway Engine

Engine Oil Pressure Sensor
C7 On-highway Engine

Inlet Air Temperature Sensor
C7 On-highway Engine

Boost Pressure Sensor
C7 On-highway Engine

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Testing and Adjusting

Engine Oil Pressure Sensor - Test
C7 On-highway Engines

Troubleshooting

Accelerator Pedal (Throttle) Position Sensor Circuit - Test
C7 Engines for Combat and Tactical Vehicles

0171-11 Ambient Air Temperature Data Lost
C7 Engines for Combat and Tactical Vehicles

0064-02 Secondary Engine Speed loss of signal (34)
C7 Engines for Combat and Tactical Vehicles

0064-11 Secondary Engine Speed no pattern (34)
C7 Engines for Combat and Tactical Vehicles

0102-01 Low Boost Pressure (25)
C7 Engines for Combat and Tactical Vehicles

0102-02 Boost Pressure signal erratic
C7 Engines for Combat and Tactical Vehicles

Coolant Level Sensor Circuit - Test
C7 Engines for Combat and Tactical Vehicles

Injection Actuation Pressure Sensor - Test
C7 Engines for Combat and Tactical Vehicles

Remote PTO Accelerator Position Sensor Circuit - Test
C7 Engines for Combat and Tactical Vehicles

0105-04 Intake Manifold Air Temperature voltage low (38)
C7 Engines for Combat and Tactical Vehicles

0105-03 Intake Manifold Air Temperature voltage high (38)
C7 Engines for Combat and Tactical Vehicles

0100-03 Oil Pressure voltage high (24)
C7 Engines for Combat and Tactical Vehicles

0100-04 Oil Pressure voltage low (24)
C7 Engines for Combat and Tactical Vehicles

0102-03 Boost Pressure voltage high (25)
C7 Engines for Combat and Tactical Vehicles

0164-11 Injection Actuation Pressure system fault (39)
C7 Engines for Combat and Tactical Vehicles

0022-13 Engine Speed Signal Calibration Not Performed (42)
C7 Engines for Combat and Tactical Vehicles

0105-00 High Intake Manifold Air Temperature Warning (64)
C7 Engines for Combat and Tactical Vehicles

0108-03 Barometric Pressure voltage high (26)
C7 Engines for Combat and Tactical Vehicles

0108-04 Barometric Pressure voltage low (26)
C7 Engines for Combat and Tactical Vehicles

0110-03 Coolant Temperature voltage high (27)
C7 Engines for Combat and Tactical Vehicles

0110-04 Coolant Temperature voltage low (27)
C7 Engines for Combat and Tactical Vehicles

0190-11 Primary Engine Speed no pattern (34)
C7 Engines for Combat and Tactical Vehicles

0190-02 Primary Engine Speed Loss of Signal (34)
C7 Engines for Combat and Tactical Vehicles

0041-03 8 Volt Supply voltage high (21)
C7 Engines for Combat and Tactical Vehicles

0041-04 8 Volt Supply voltage low (21)
C7 Engines for Combat and Tactical Vehicles

0232-03 5 Volt Supply voltage high (21)
C7 Engines for Combat and Tactical Vehicles

0232-04 5 Volt Supply voltage low (21)
C7 Engines for Combat and Tactical Vehicles

Engine Pressure Sensor Open or Short Circuit - Test
C7 Engines for Combat and Tactical Vehicles

Engine Speed/Timing Sensor Circuit - Test
C7 Engines for Combat and Tactical Vehicles

5 Volt Engine Pressure Sensor Supply Circuit - Test
C7 Engines for Combat and Tactical Vehicles

Engine Temperature Sensor Open or Short Circuit - Test
C7 Engines for Combat and Tactical Vehicles

Engine Speed/Timing Sensor - Calibrate
C7 Engines for Combat and Tactical Vehicles

0100-01 Low Oil Pressure Warning (46)
C7 Engines for Combat and Tactical Vehicles

0030-08 PTO Throttle signal invalid (29)
C7 Engines for Combat and Tactical Vehicles

0030-13 PTO Throttle out of calibration (29)
C7 Engines for Combat and Tactical Vehicles

0171-03 Ambient Air Temperature voltage high
C7 Engines for Combat and Tactical Vehicles

0171-04 Ambient Air Temperature voltage low
C7 Engines for Combat and Tactical Vehicles

0111-03 Coolant Level voltage high (12)
C7 Engines for Combat and Tactical Vehicles

0111-04 Coolant Level voltage low (12)
C7 Engines for Combat and Tactical Vehicles

0091-08 Throttle Position Invalid (32)
C7 Engines for Combat and Tactical Vehicles

0091-13 Throttle Position out of calibration (28)
C7 Engines for Combat and Tactical Vehicles

0022-11 Primary to Secondary Engine Speed Signal Calibration (42)
C7 Engines for Combat and Tactical Vehicles

Sensors and Electrical Connectors
C7 Engines for Combat and Tactical Vehicles

0110-11 Very High Coolant Temperature (61)
C7 Engines for Combat and Tactical Vehicles

0100-11 Very Low Oil Pressure (46)
C7 Engines for Combat and Tactical Vehicles

0190-00 Engine Overspeed Warning (35)
C7 Engines for Combat and Tactical Vehicles

0105-11 Very High Intake Manifold Air Temperature (64)
C7 Engines for Combat and Tactical Vehicles

0110-00 High Coolant Temperature Warning (61)
C7 Engines for Combat and Tactical Vehicles

0102-07 Boost Pressure not responding
C7 Engines for Combat and Tactical Vehicles

0164-00 Excessive Injection Actuation Pressure (17)
C7 Engines for Combat and Tactical Vehicles

0164-02 Injection Actuation Pressure Signal Erratic (15)
C7 Engines for Combat and Tactical Vehicles

0164-03 Injection Actuation Pressure voltage high (15)
C7 Engines for Combat and Tactical Vehicles

0164-04 Injection Actuation Pressure voltage low (15)
C7 Engines for Combat and Tactical Vehicles

Remote PTO Accelerator Position Sensor Circuit - Test
On-Highway Engines Electronic PTO Installation and Application Guide

0030-13 PTO Throttle out of calibration (29)
On-Highway Engines Electronic PTO Installation and Application Guide

0030-08 PTO Throttle signal invalid (29)
On-Highway Engines Electronic PTO Installation and Application Guide

0102-04 Boost Pressure voltage low (25)
C7 Engines for Combat and Tactical Vehicles

Disassembly and Assembly

Speed/Timing Sensor - Remove and Install
C7 On-highway Engine

Atmospheric Pressure Sensor - Remove and Install
C7 On-highway Engine

Engine Oil Pressure Sensor - Remove and Install
C7 On-highway Engine

Injection Actuation Pressure Sensor - Remove and Install
C7 On-highway Engine

Boost Pressure Sensor - Remove and Install
C7 On-highway Engine

Inlet Air Temperature Sensor - Remove and Install
C7 On-highway Engine

Caterpillar Parts SIS Catalog C7 :

245-4630 SENSOR GP-SPEED

236-6221 SENSOR GP-SPEED

169-3300 SENSOR GP-SPEED

119-4142 SENSOR GP-SPEED

276-9067 SENSOR GP-PRESSURE

276-8548 SENSOR GP-PRESSURE

267-1402 SENSOR GP-PRESSURE

266-8650 SENSOR GP-PRESSURE

191-6587 SENSOR GP-TEMPERATURE

234-5012 SENSOR GP-TEMPERATURE

234-5013 SENSOR GP-TEMPERATURE

250-9964 SENSOR GP-TEMPERATURE

274-7395 SENSOR GP-TEMPERATURE

274-7396 SENSOR GP-TEMPERATURE

118-7284 STARTING AID GP

132-1418 STARTING MOTOR GP-ELECTRIC