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221-9494 GUARD GP-LINES S/N C3G1-UP AN ATTACHMENT 3456 GENERATOR SET


COOLING SYSTEM
LINES GP-WATER
PUMP GP-WATER
LINES GP-WATER
PUMP GP-WATER

GENERATOR SET 3456 GENERATOR SET C3G
 3456 Generator Set C3G00001-UP SEBP3899 3456 C3G   (2003)

COOLING SYSTEM

LINES GP-WATER
FASTENER GP-WATER LINES
200-2852 FASTENER GP-WATER LINES
GUARD GP-LINES
221-9494 GUARD GP-LINES
443-7410 KIT-WATER PUMP GASKET
LINES GP-COOLANT DRAIN
219-1899 LINES GP-COOLANT DRAIN
LINES GP-WATER
159-1597 LINES GP-WATER
109-2322 PLUG GP-WATER LINES
PLUG GP-WATER LINES
159-1599 PLUG GP-WATER LINES
 

#SEBP38990130
 

221-9494: GUARD GP-LINES

221-9494 GUARD GP-LINES
S/N C3G1-UP
AN ATTACHMENT
i01949104 SEBP3899
2219494 GUARD GP-LINES Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6L-4725 [6] CLAMP-HOSE  
2. 218-4699 [1] GUARD AS  
  6C-3679 [4] RIVET-POP  
  192-4645 [1] PLATE-WARNING (HOT SURFACE)  
 

#SEBP38990131
 

377-7037: KIT-WATER PUMP

377-7037 KIT-WATER PUMP
S/N C3G1-UP
FIELD INSTALLATION
i04819387 SEBP3899
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  108-7930 [1] BEARING AS-ROLLER  
  165-3929 [1] BOLT (3/8-16X1.5-IN)  
  1A-1135 [1] BOLT (5/8-11X2-IN)  
  136-3742 [1] FILTER  
  111-2721 [1] PLUG-FELT  
  136-1107 [1] RETAINER  
  153-1256 [1] SEAL-LIP TYPE  
  9M-3786 [1] SEAL-O-RING  
  109-0077 [1] SEAL-O-RING  
  122-3772 [1] SEAL-O-RING  
  349-2654 [1] SEAL-WATER PUMP  
  135-4928 [1] SHAFT-WATER PUMP  
  5S-0581 [1] WASHER-HARD (17X38X8-MM THK)  
  9M-6527 [1] WASHER-HARD (10.2X25.5X5-MM THK)  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT:
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP38990132
 

443-7410: KIT-WATER PUMP GASKET

443-7410 KIT-WATER PUMP GASKET
S/N C3G1-UP
CONTAINS THE GASKETS & SEALS TO REINSTALL WATER PUMP & ATTACHING LINES
FIELD REPLACEMENT FOR 346-7531 KIT-GASKET
FIELD INSTALLATION
i05549569 SEBP3899
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  125-0434 [1] SEAL-INTEGRAL  
  6V-5063 [3] SEAL-O-RING  
  109-0077 [3] SEAL-O-RING  
  122-3772 [1] SEAL-O-RING  
  171-4358 [2] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSISST, PLEASE VISIT
   
    HTTPS://DEALER.CAT.COM/RELATED
 

#SEBP38990133
 

219-1899: LINES GP-COOLANT DRAIN

219-1899 LINES GP-COOLANT DRAIN
S/N C3G1-UP
AN ATTACHMENT
i01948919 SEBP3899
2191899 LINES GP-COOLANT DRAIN Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 003-9163 [1] ELBOW  
2. 004-7270 [1] FITTING-PIPE  
3. 112-4036 [1] VALVE AS-SHUTOFF (COOLANT DRAIN)  
5. 5P-2094 BE HOSE (32-CM)  
5A. 5P-1251 BE HOSE (32-CM)  
6. 9M-7958 [2] CLAMP-HOSE  
7. 142-6867 B [1] ADAPTER  
8. 6V-2492 B [2] CONNECTOR  
9. 166-5002 B [1] PLUG (3/4" NB SCREWED BSP)  
10. 3M-7045 B [1] PLUG (3/4-14 NPT-THD)(PIPE 3/4-14 NPTF)  
  B   USE AS REQUIRED
  E   ORDER BY THE CENTIMETER
 

#SEBP38990134
 

159-1597: LINES GP-WATER

159-1597 LINES GP-WATER
S/N 7WG1-UP
PROVIDES ENGINE OIL COOLER, STANDARD WATER OUTLET LOCATION, AND 190 DEGREE STAT DOUBLE THERMOSTAT HOUSING
i01118162 SEBP3899
1591597 LINES GP-WATER Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-9643 [2] SEAL-LIP TYPE (WATER TEMPERATURE REGULATOR)  
2. 7N-1572 [1] COVER-WATER PUMP  
3. 102-2240 CY [1] SENSOR GP-TEMPERATURE (3-PIN)(ENGINE COOLANT)  
  102-8803 [1] KIT-RECEPTACLE (3-PIN)  
    (INCLUDES RECEPTACLE AS. & WEDGE)
  8T-8729 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
  9X-1813 BE SLEEVE  
4. 125-0434 C [1] SEAL-INTEGRAL  
5. 126-4935 [1] SEAL-INTEGRAL  
6. 133-0125 [1] CORE AS-ENGINE OIL COOLER  
7. 162-8682 [1] HOUSING-REGULATOR  
8. 162-8697 [1] MANIFOLD-HOUSING  
9. 163-9385 [1] BONNET-OUTLET  
10. 341-1429 [1] SEAL (TEMPERATURE REGULATOR HOUSING)  
11. 166-3501 [1] PIPE  
12. 170-4860 [1] BONNET-INLET  
13. 247-7133 [2] REGULATOR-WATER TEMPERATURE (98-DEG C)  
14. 0L-1352 [6] BOLT (3/8-16X3.25-IN)  
15. 0S-1591 [3] BOLT (3/8-16X1.5-IN)  
16. 0S-1594 [2] BOLT (3/8-16X1-IN)  
17. 109-0077 [3] SEAL-O-RING  
18. 147-0323 [1] STUD (3/8-16X3.25-IN)  
19. 167-4407 [1] SEAL-O-RING  
20. 171-4358 [2] SEAL-O-RING  
21. 4F-0411 [1] BOLT (3/8-16X6.5-IN)  
22. 6V-6609 [1] SEAL-O-RING  
23. 7X-7731 [4] PLUG-PIPE (3/4-14-THD)  
24. 8T-6761 [1] PLUG-PIPE (1-11-1/2 NPT THD)  
25. 8T-6762 [6] PLUG-PIPE (1/2-14-THD)  
26. 8T-6767 [1] PLUG-PIPE (3/8-18-THD)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  E   ORDER BY THE CENTIMETER
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP38990135
 

109-2322: PLUG GP-WATER LINES

109-2322 PLUG GP-WATER LINES
S/N 7WG1-UP
CANNOT BE USED WITH COOLANT CONDITIONER
i00069108 SEBP3899
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7X-7731 [4] PLUG-PIPE (3/4-14-THD)  
    INSTALL 1 PLUG INTO OIL COOLER BONNET & 3 PLUGS INTO THE WATER PUMP COVER.
 

#SEBP38990136
 

159-1599: PLUG GP-WATER LINES

159-1599 PLUG GP-WATER LINES
S/N 7WG1-UP
CANNOT BE USED WITH COOLANT CONDITIONER
i00851223 SEBP3899
1591599 PLUG GP-WATER LINES Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-7732 [1] PLUG-PIPE (3/8-18 NPTF THD)  
 

#SEBP38990137
 

100-9347: PUMP GP-WATER

100-9347 PUMP GP-WATER
S/N 7WG1-UP
PROVIDES CAST IRON ADAPTER
Type 1
i00672887 SEBP3899
1009347 PUMP GP-WATER Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 135-4925 YC [1] PUMP GP-WATER  
2. 4P-2383 [1] ADAPTER  
3. 9M-3786 [1] SEAL-O-RING  
4. 122-3772 [1] SEAL-O-RING  
5. 109-0077 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP38990138
 

100-9347: PUMP GP-WATER

100-9347 PUMP GP-WATER
S/N 7WG1-UP
PROVIDES CAST IRON ADAPTER
Type 2
i04849970 SEBP3899
1009347 PUMP GP-WATER Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 352-0212 YC [1] PUMP GP-WATER  
2. 4P-2383 [1] ADAPTER  
3. 9M-3786 [1] SEAL-O-RING  
4. 122-3772 [1] SEAL-O-RING  
5. 109-0077 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP38990139
 

135-4925: PUMP GP-WATER

135-4925 PUMP GP-WATER
S/N 7WG1-UP
PART OF 100-9347 PUMP GP-WATER
i00498203 SEBP3899
1354925 PUMP GP-WATER Parts scheme
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Parts for your 3456 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 135-4918 [1] HOUSING-WATER PUMP  
2. 129-9907 [1] IMPELLER-PUMP  
3. 9M-6527 W [1] WASHER-HARD (10.2X25.5X5-MM THK)  
4. 0S-1591 [1] BOLT (3/8-16X1.5-IN)  
5. 1A-1135 [1] BOLT (5/8-11X2-IN)  
6. 128-0317 W [1] SEAL GP (WATER)  
7. 6I-3643 [1] GEAR (74-TEETH)  
8. 153-1256 W [1] SEAL-LIP TYPE  
9. 135-4928 W [1] SHAFT-WATER PUMP  
10. 5S-0581 W [1] WASHER-HARD (17X38X8-MM THK)  
11. 1B-7182 [4] BOLT (5/16-18X1.25-IN)  
12. 108-7930 W [1] BEARING AS-ROLLER  
13. 136-1107 W [1] RETAINER  
14. 136-3742 W [1] FILTER  
   
    AVAILABLE REPAIR KIT(S):
  128-2922 [1] KIT-GASKET (WATER PUMP)  
    (INCLUDES GASKETS & SEAL-O-RINGS)
  377-7037 W [1] KIT-WATER PUMP  
  W   KIT(S) MARKED W INCLUDES PART(S) MARKED W
 

Information:

Disassembly and Assembly
Water Temperature Regulator - Remove and Install
3406E and 3456 Generator Set Engines

Caterpillar Parts SIS Catalog 3456 :

FLANGE AS-RADIATOR
207-7242 FLANGE AS-RADIATOR
FASTENER GP-WATER PUMP
109-2373 FASTENER GP-WATER PUMP
FASTENER GP-WATER LINES
200-2852 FASTENER GP-WATER LINES
FAN GP-BLOWER
218-4698 FAN GP-BLOWER
264-7089 PUMP GP-SUMP
PUMP GP-SUMP
237-5074 PUMP GP-SUMP
PUMP GP-SUMP
237-5074 PUMP GP-SUMP
PUMP GP-ENGINE OIL
161-4113 PUMP GP-ENGINE OIL
377-7037 KIT-WATER PUMP
443-7410 KIT-WATER PUMP GASKET
LINES GP-COOLANT DRAIN
219-1899 LINES GP-COOLANT DRAIN
LINES GP-WATER
159-1597 LINES GP-WATER
109-2322 PLUG GP-WATER LINES
PLUG GP-WATER LINES
159-1599 PLUG GP-WATER LINES
PUMP GP-WATER
100-9347 PUMP GP-WATER
PUMP GP-WATER
100-9347 PUMP GP-WATER

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