AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GPEXHAUST GP
FUEL SYSTEM
FILTER GP-FUELAIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP#SEBP39760590
416-2711: TURBOCHARGER GP
416-2711 TURBOCHARGER GP
S/N 7TR3378-UP
PART OF 246-5593 TURBOCHARGER GP
AN ATTACHMENT
S/N 7TR3378-UP
PART OF 246-5593 TURBOCHARGER GP
AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9X-7410 | [1] | SEAL-O-RING | |
| 2. | 369-3458 | [8] | BOLT-HIGH TEMPERATURE (3/8-16X0.87-IN) | |
| 3. | 125-5375 | [8] | BOLT (3/8-16X1.75-IN) | |
| 4. | 233-8338 | [1] | COVER (COMPRESSOR) | |
| 5. | 289-4079 | [1] | GASKET (TURBINE) | |
| 6. | 369-3229 | [2] | CLAMP (TURBINE) | |
| 7. | 416-2709 Y | [1] | CARTRIDGE GP-TURBOCHARGER | |
| 8. | 417-6231 | [1] | HOUSING (TURBINE) | |
| 9. | 061-9463 | [1] | CONNECTOR (FLARED) | |
| 10. | 125-5376 | [4] | PLATE-CLAMP (COMPRESSOR) | |
| Y | SEPARATE ILLUSTRATION | |||
#SEBP39760591
109-4591: VALVE GP-SOLENOID
109-4591 VALVE GP-SOLENOID
S/N 7TR1-UP
PART OF 121-5800 BYPASS GP-EXHAUST
FIELD REPLACEMENT ORDER @@@@@189-8657@@@@@
AN ATTACHMENT
S/N 7TR1-UP
PART OF 121-5800 BYPASS GP-EXHAUST
FIELD REPLACEMENT ORDER @@@@@189-8657@@@@@
AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 460-7605 Y | [1] | VALVE GP-SOLENOID (EXHAUST BYPASS) | |
| Y | SEPARATE ILLUSTRATION | |||
#SEBP39760592
189-8657: VALVE GP-SOLENOID
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 104-3947 | [1] | LOCKNUT (5/8-11-THD) | |
| 2. | 109-4590 | [1] | CARTRIDGE AS | |
| 3. | 176-6480 | [1] | COIL AS | |
| 1S-9593 | [2] | STRAP-CABLE | ||
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 3E-3365 | [1] | WEDGE-RECEPTACLE LOCK (2-PIN) | ||
| 186-3735 | [1] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 033-6032 | [1] | SEAL-O-RING | ||
| AVAILABLE REPAIR KIT(S): | ||||
| 7T-4515 | [1] | KIT-SEAL (EXHAUST BYPASS SOLENOID VALVE) | ||
| (INCLUDES O-RINGS) | ||||
#SEBP39760593
460-7605: VALVE GP-SOLENOID
460-7605 VALVE GP-SOLENOID
S/N 7TR1-UP
PART OF 109-4591 VALVE GP-SOLENOID
AN ATTACHMENT
S/N 7TR1-UP
PART OF 109-4591 VALVE GP-SOLENOID
AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 443-1076 | [1] | NUT (9/16-18-THD) | |
| 2. | 326-5214 | [1] | COIL AS | |
| 1S-9593 | [1] | STRAP-CABLE | ||
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 20-GA) | ||
| 3. | [1] | CARTRIDGE AS | ||
| AVAILABLE REPAIR KIT(S): | ||||
| 7T-4515 | [1] | KIT-SEAL | ||
| (INCLUDES O-RING SEALS) | ||||
#SEBP39760594
217-7455: BASE GP-FUEL FILTER
217-7455 BASE GP-FUEL FILTER
S/N 8WM979-3262; 7TR1-3555; 7TR3563-UP
PART OF 217-6927 PUMP GP-FUEL PRM & PRIM FILTER
ALSO AN ATTACHMENT
S/N 8WM979-3262; 7TR1-3555; 7TR3563-UP
PART OF 217-6927 PUMP GP-FUEL PRM & PRIM FILTER
ALSO AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 436-8983 | [2] | VALVE-CHECK (FUEL PRIMING) | |
| 2. | 162-2222 | [2] | SPRING | |
| 3. | 9X-8267 | [3] | WASHER (6.6X12X2-MM THK) | |
| 4. | 9S-8002 | [1] | PLUG (7/16-20-THD) | |
| 5. | 8T-4138 M | [3] | BOLT (M6X1X20-MM) | |
| 6. | 447-7206 | [1] | SEAL-O-RING | |
| 7. | 6D-5801 | [2] | LOCKNUT (8-32-THD) | |
| 8. | 236-6717 | [2] | SEAL-O-RING | |
| 9. | 188-7541 | [1] | SEAL | |
| 10. | 188-7536 | [1] | SEAL | |
| 11. | 173-1016 | [2] | RING-BACKUP | |
| 12. | 179-7400 | [2] | SEAL | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| M | METRIC PART | |||
#SEBP39760595
491-6253: FASTENER GP-FUEL FILTER
491-6253 FASTENER GP-FUEL FILTER
S/N 8WM3358-UP
PART OF 235-0300 ENGINE AR
AN ATTACHMENT
S/N 8WM3358-UP
PART OF 235-0300 ENGINE AR
AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS#SEBP39760596
220-6133: FILTER GP-FUEL
220-6133 FILTER GP-FUEL
S/N 8WM1-976; 7TR1-2077
PART OF 235-0280, 235-0300 ENGINE AR
AN ATTACHMENT
S/N 8WM1-976; 7TR1-2077
PART OF 235-0280, 235-0300 ENGINE AR
AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1R-0755 | [2] | FILTER-FUEL (ADVANCED EFFICIENCY) | |
| 2. | 1W-2644 | [1] | SUPPORT AS | |
| 3. | 1W-7559 | [2] | BASE AS-FUEL FILTER | |
| (EACH INCLUDES) | ||||
| 6N-1127 | [1] | SHIELD | ||
| 7F-9090 | [2] | SCREW-DRIVE (NO 8X3/8-IN) | ||
| 4. | 4W-5940 | [1] | ADAPTER-PUMP | |
| 5. | 6N-4414 | [1] | COVER-FILTER BASE | |
| 6. | 6T-3642 | [1] | CIRCUIT BREAKER AS (10-AMPERE) | |
| 6V-8376 | [2] | SCREW-MACHINE (8-32X0.25-IN) | ||
| 9B-7233 | [2] | LOCKWASHER | ||
| 7. | 7E-4930 | [1] | BRACKET | |
| 8. | 9Y-8389 | [1] | GASKET | |
| 9. | 146-0240 Y | [1] | SWITCH GP-TOGGLE (LOCKING)(FUEL PRIMING PUMP ON, OFF) | |
| 10. | 205-4757 | [1] | SHIELD AS | |
| 1F-0750 | [1] | NUT-WELD (3/8-16-THD) | ||
| 11. | 0S-0509 | [1] | BOLT (3/8-16X0.75-IN) | |
| 12. | 165-3929 | [2] | BOLT (3/8-16X1.5-IN) | |
| 13. | 1A-2029 | [5] | BOLT (3/8-16X1.125-IN) | |
| 14. | 1B-7182 | [1] | BOLT (5/16-18X1.25-IN) | |
| 15. | 2A-4639 | [4] | BOLT (3/8-16X1.625-IN) | |
| 16. | 7B-2742 | [1] | BOLT (1/4-20X1.25-IN) | |
| 17. | 2K-8198 | [4] | SEAL-O-RING | |
| 18. | 3B-1915 | [8] | BOLT (3/8-16X1.375-IN) | |
| 19. | 238-5080 | [2] | SEAL-O-RING | |
| 20. | 4B-4863 | [2] | WASHER (4.7X11X1.2-MM THK) | |
| 21. | 5M-2894 | [23] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 22. | 5P-0537 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 23. | 5P-1075 | [1] | WASHER-HARD (10.2X22.5X3-MM THK) | |
| 24. | 6V-7345 | [2] | SCREW-MACHINE (8-32X0.875-IN) | |
| 25. | 8T-6758 | [3] | PLUG-PIPE (1/4-18-THD) | |
| 26. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| 27. | 9S-4185 | [1] | PLUG (3/4-16-THD) | |
| 28. | 9S-8005 | [1] | PLUG (3/4-16-THD) | |
| 29. | 9S-8752 | [4] | NUT-FULL (3/8-16-THD) | |
| Y | SEPARATE ILLUSTRATION | |||
#SEBP39760597
232-5263: FILTER GP-FUEL
232-5263 FILTER GP-FUEL -WATER, FUEL SEPERATOR
S/N FDB1905-UP
PART OF 238-2848 FILTER GP-WATER SEP & FUEL
ALSO AN ATTACHMENT
S/N FDB1905-UP
PART OF 238-2848 FILTER GP-WATER SEP & FUEL
ALSO AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 438-5385 | [2] | FILTER AS-WATER SEP & FUEL (ADVANCED EFFICIENCY) | |
| 2. | 225-6404 | [2] | BASE AS | |
| 3. | 232-5991 | [1] | PLATE | |
| 4. | 2A-4639 | [8] | BOLT (3/8-16X1.625-IN) | |
| 5. | 3E-6747 | [4] | SEAL-O-RING | |
| 6. | 5M-2894 | [16] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 7. | 9S-8752 | [8] | NUT-FULL (3/8-16-THD) |
#SEBP39760598
287-6166: FILTER GP-FUEL
287-6166 FILTER GP-FUEL
S/N 8WM979-UP; 7TR2078-UP
PART OF 235-0280, 235-0300, 288-4348, 451-9852, 488-8194, 488-8195, 488-8196 ENGINE AR, 373-9863, 451-9846, 451-9847 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
S/N 8WM979-UP; 7TR2078-UP
PART OF 235-0280, 235-0300, 288-4348, 451-9852, 488-8194, 488-8195, 488-8196 ENGINE AR, 373-9863, 451-9846, 451-9847 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1R-0755 | [2] | FILTER-FUEL (ADVANCED EFFICIENCY) | |
| 2. | 1W-7559 | [2] | BASE AS-FUEL FILTER | |
| (EACH INCLUDES) | ||||
| 6N-1127 | [1] | SHIELD | ||
| 7F-9090 | [2] | SCREW-DRIVE (NO 8X3/8-IN) | ||
| 3. | 4W-5940 | [1] | ADAPTER-PUMP | |
| 4. | 6N-4414 | [1] | COVER-FILTER BASE | |
| 5. | 6T-3642 | [1] | CIRCUIT BREAKER AS (10-AMPERE) | |
| 6V-8376 | [2] | SCREW-MACHINE (8-32X0.25-IN) | ||
| 9B-7233 | [2] | LOCKWASHER | ||
| 6. | 9Y-8389 | [1] | GASKET | |
| 7. | 146-0240 Y | [1] | SWITCH GP-TOGGLE (LOCKING)(FUEL PRIMING PUMP ON, OFF) | |
| 8. | 205-4757 | [1] | SHIELD AS | |
| 1F-0750 | [1] | NUT-WELD (3/8-16-THD) | ||
| 9. | 283-6373 | [1] | SUPPORT AS | |
| 10. | 0S-0509 | [3] | BOLT (3/8-16X0.75-IN) | |
| 11. | 1A-2029 | [4] | BOLT (3/8-16X1.125-IN) | |
| 12. | 1B-7182 | [1] | BOLT (5/16-18X1.25-IN) | |
| 13. | 2A-4639 | [4] | BOLT (3/8-16X1.625-IN) | |
| 14. | 7B-2742 | [1] | BOLT (1/4-20X1.25-IN) | |
| 15. | 2K-8198 | [4] | SEAL-O-RING | |
| 16. | 3B-1915 | [10] | BOLT (3/8-16X1.375-IN) | |
| 17. | 238-5080 | [2] | SEAL-O-RING | |
| 18. | 4B-4863 | [2] | WASHER (4.7X11X1.2-MM THK) | |
| 19. | 5M-2894 | [22] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 20. | 5P-0537 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 21. | 5P-1075 | [3] | WASHER-HARD (10.2X22.5X3-MM THK) | |
| 22. | 6V-7345 | [2] | SCREW-MACHINE (8-32X0.875-IN) | |
| 23. | 8T-6758 | [3] | PLUG-PIPE (1/4-18-THD) | |
| 24. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| 25. | 9S-4185 | [1] | PLUG (3/4-16-THD) | |
| 26. | 9S-8005 | [1] | PLUG (3/4-16-THD) | |
| 27. | 9S-8752 | [4] | NUT-FULL (3/8-16-THD) | |
| 28. | 303-6237 | [1] | BRACKET | |
| Y | SEPARATE ILLUSTRATION | |||
#SEBP39760599
289-3987: FILTER GP-FUEL
Parts for your 793D TRUCK:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1R-0755 | [2] | FILTER-FUEL (ADVANCED EFFICIENCY) | |
| 2. | 1W-2644 | [1] | SUPPORT AS | |
| 7V-4240 | [1] | BLOCK | ||
| 3. | 1W-7559 | [2] | BASE AS-FUEL FILTER | |
| (EACH INCLUDES) | ||||
| 6N-1127 | [1] | SHIELD | ||
| 7F-9090 | [2] | SCREW-DRIVE (NO 8X3/8-IN) | ||
| 4. | 4W-5940 | [1] | ADAPTER-PUMP | |
| 5. | 6N-4414 | [1] | COVER-FILTER BASE | |
| 6. | 6T-3642 | [1] | CIRCUIT BREAKER AS (10-AMPERE) | |
| 6V-8376 | [2] | SCREW-MACHINE (8-32X0.25-IN) | ||
| 9B-7233 | [2] | LOCKWASHER | ||
| 7. | 9Y-8389 | [1] | GASKET | |
| 8. | 146-0240 | [1] | SWITCH GP-TOGGLE (LOCKING)(FUEL PRIMING PUMP ON, OFF) | |
| 3E-3371 | [1] | WEDGE-RECEPTACLE LOCK (3-PIN) | ||
| 6T-3631 | [2] | NUT-HEX (15/32-32-THD) | ||
| 6T-3632 | [1] | LOCKWASHER | ||
| 6T-3633 | [1] | RING-LOCKING | ||
| 186-3735 | [3] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 102-8803 | [1] | KIT-RECEPTACLE (3-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 9. | 205-4757 | [1] | SHIELD AS | |
| 1F-0750 | [1] | NUT-WELD (3/8-16-THD) | ||
| 10. | 0S-0509 | [1] | BOLT (3/8-16X0.75-IN) | |
| 11. | 1A-2029 | [5] | BOLT (3/8-16X1.125-IN) | |
| 12. | 1H-5514 | [1] | BOLT (5/16-18X1.625-IN) | |
| 13. | 2A-4639 | [4] | BOLT (3/8-16X1.625-IN) | |
| 14. | 2A-5546 | [1] | BOLT (1/4-20X1.375-IN) | |
| 15. | 2K-8198 | [4] | SEAL-O-RING | |
| 16. | 3B-1915 | [10] | BOLT (3/8-16X1.375-IN) | |
| 17. | 3K-0360 | [2] | SEAL-O-RING | |
| 18. | 4B-4863 | [2] | WASHER (4.7X11X1.2-MM THK) | |
| 19. | 5M-2894 | [23] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 20. | 5P-0537 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 21. | 5P-1075 | [1] | WASHER-HARD (10.2X22.5X3-MM THK) | |
| 22. | 6V-7345 | [2] | SCREW-MACHINE (8-32X0.875-IN) | |
| 23. | 8T-6758 | [3] | PLUG-PIPE (1/4-18-THD) | |
| 24. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| 25. | 9S-4185 | [1] | PLUG (3/4-16-THD) | |
| 26. | 9S-8005 | [1] | PLUG (3/4-16-THD) | |
| 27. | 9S-8752 | [4] | NUT-FULL (3/8-16-THD) | |
Information:
AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
Truck Engine News
Engine News
Special Instruction
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}
Specifications
Turbocharger Outlet Pressure Sensor
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
Turbocharger Outlet Pressure Sensor
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
Systems Operation
Reuse And Salvage Guidelines
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Troubleshooting
MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 5130B and 5230B Excavators
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0273 - FMI 13 Turbo Outlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0276 - FMI 13 Left Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0526 - FMI 05 Turbo Wastegate Drive current low
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0526 - FMI 06 Turbo Wastegate Drive current high
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
E092 Boost Pressure Above Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
E093 Boost Pressure Below Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
Disassembly and Assembly
Service Magazine
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2003/12/15
2003/12/15




