C7 On-highway Engine YPG00001-UP BASIC ENGINE Caterpillar SIS

TRUCK ENGINE C7 TRUCK ENGINE YPG
C7 On-highway Engine YPG00001-UP SEBP4144 C7 YPG (2004)

Parts group C7:

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BASIC ENGINE

ADAPTER GP-ENGINE TO XMSN

100-4029 ADAPTER GP-ENGINE TO XMSN

100-4029 ADAPTER GP-ENGINE TO XMSN
FOR USE WITH SAE NO. 2
ALSO AN ATTACHMENT

AIR COMPRESSOR GP

178-9497 AIR COMPRESSOR GP

178-9497 AIR COMPRESSOR GP
13.2 CFM AT 1250 RPM
PART OF 235-1584 AIR COMPRESSOR GP
FOR USE WITH TU-FLO 550 COMPRESSOR WITH DRIVE GEAR, 31MM DIAMETER SHAFT GAUGE
ALSO AN ATTACHMENT

191-6521 AIR COMPRESSOR GP

191-6521 AIR COMPRESSOR GP
15.7 CFM AT 1250 RPM. SINGLE CYLINDER
PART OF 245-4684 AIR COMPRESSOR GP
Type 1
ALSO AN ATTACHMENT

191-6521 AIR COMPRESSOR GP

191-6521 AIR COMPRESSOR GP
15.7 CFM AT 1250 RPM. SINGLE CYLINDER
PART OF 245-4684 AIR COMPRESSOR GP
Type 2
ALSO AN ATTACHMENT

235-1584 AIR COMPRESSOR GP

235-1584 AIR COMPRESSOR GP
WITHOUT GOVERNOR
FOR USE WITH HIGH CAPACITY HYDRAULIC PUMPS, AIR AND WATER LINES GPS
ALSO AN ATTACHMENT

245-4684 AIR COMPRESSOR GP

245-4684 AIR COMPRESSOR GP
FOR USE WITH @@@@@233-5202@@@@@, @@@@@233-3661@@@@@
ALSO AN ATTACHMENT

156-9641 LINES GP-AIR COMPRESSOR

156-9641 LINES GP-AIR COMPRESSOR
FOR USE WITH AIR COMPRESSOR WITH SIDE AIR INLET
ALSO AN ATTACHMENT

233-3661 LINES GP-AIR COMPRESSOR

233-3661 LINES GP-AIR COMPRESSOR
FOR USE WITH @@@@@228-8927@@@@@
ALSO AN ATTACHMENT

233-5202 LINES GP-AIR COMPRESSOR

233-5202 LINES GP-AIR COMPRESSOR
FOR USE WITH @@@@@219-7448@@@@@, @@@@@228-8927@@@@@
ALSO AN ATTACHMENT

236-5284 LINES GP-AIR COMPRESSOR

236-5284 LINES GP-AIR COMPRESSOR
REQUIRES USE OF WATER REGULATOR WITH INBOARD REAR PORT OPEN.
FOR USE WITH @@@@@231-3305@@@@@
ALSO AN ATTACHMENT

236-5284 LINES GP-AIR COMPRESSOR

236-5284 LINES GP-AIR COMPRESSOR
S/N YPG263-UP
REQUIRES USE OF WATER REGULATOR WITH INBOARD REAR PORT OPEN.
FOR USE WITH @@@@@231-3305@@@@@
AN ATTACHMENT

246-1565 LINES GP-AIR COMPRESSOR

246-1565 LINES GP-AIR COMPRESSOR
FOR USE WITH AIR COMPRESSOR WITHOUT INTEGRAL CHECK VALVE
ALSO AN ATTACHMENT

219-7444 MOUNTING GP-AIR COMPRESSOR

219-7444 MOUNTING GP-AIR COMPRESSOR
PROVIDES COMPRESSOR OR PULLEY MOUNTING BRACKET
FOR USE WITH @@@@@219-7448@@@@@
ALSO AN ATTACHMENT

241-4958 MOUNTING GP-AIR COMPRESSOR

241-4958 MOUNTING GP-AIR COMPRESSOR
FOR USE WITH @@@@@238-5493@@@@@, @@@@@219-7448@@@@@
ALSO AN ATTACHMENT

BELT TIGHTENER GP

124-7786 BELT TENSIONER GP

124-7786 BELT TENSIONER GP
CANNOT BE USED WITH CUSTOMER SUPPLIED REFRIGERANT COMPRESSOR
AN ATTACHMENT

220-1210 BELT TENSIONER GP

220-1210 BELT TENSIONER GP
PART OF 238-5493 BELT TENSIONER GP, 219-7448 MOUNTING GP-FAN
FOR USE WITH SHORT FRONT END WATER PUMPS AND LOW FAN CENTERS
ALSO AN ATTACHMENT

238-5493 BELT TENSIONER GP

238-5493 BELT TENSIONER GP
PROVIDES A NO FAN ALTERNATOR MOUNTING GP FOR SHORT FRONT END.
FOR USE WITH @@@@@200-1209@@@@@
CANNOT BE USED WITH @@@@@197-9564@@@@@
ALSO AN ATTACHMENT

273-7523 BELT TENSIONER GP

273-7523 BELT TENSIONER GP
PROVIDES MOUNTING BRACKET FOR A PAD-MOUNT ALTERNATOR FOR SHORT FRONT END
FOR USE WITH @@@@@273-7540@@@@@, @@@@@197-9564@@@@@, @@@@@206-2044@@@@@
AN ATTACHMENT

275-9349 BELT TENSIONER GP

275-9349 BELT TENSIONER GP
S/N YPG212-UP
FOR USE WITH @@@@@275-9348@@@@@, PUMP GP-WATER (8-RIB)
CANNOT BE USED WITH PULLEY GP-FAN
ALSO AN ATTACHMENT

192-1563 IDLER GP-BELT

192-1563 IDLER GP-BELT -ALTERNATOR, REFRIGERANT COMPRESSOR
S/N YPG212-UP
PART OF 273-7523 BELT TENSIONER GP, 273-7527 MOUNTING GP-ALTERNATOR & COMPR
ALSO AN ATTACHMENT

219-7464 IDLER GP-BELT

219-7464 IDLER GP-BELT
FOR USE WITH @@@@@219-7444@@@@@, @@@@@219-7448@@@@@, SHORT FRONT END ACCESSORY DRIVE
CANNOT BE USED WITH CUSTOMER PROVIDED 8 GROOVE REFRIG COMPRESSOR
ALSO AN ATTACHMENT

CAMSHAFT GP

212-4285 CAMSHAFT GP

212-4285 CAMSHAFT GP
S/N YPG1-262
FOR USE WITH @@@@@205-1321@@@@@

COMPRESSOR GP-REFRIGERANT

273-7527 MOUNTING GP-ALTERNATOR & COMPR

273-7527 MOUNTING GP-ALTERNATOR & COMPR
S/N YPG212-UP
PROVIDES 2 PIECE MOUNTING OF A PAD-MOUNT REFRIGERANT COMPRESSOR & PAD-MOUNT ALTERNATOR
FOR USE WITH @@@@@206-2044@@@@@, @@@@@273-7538@@@@@, @@@@@275-9347@@@@@, FAN OR WITHOUT FAN
ALSO AN ATTACHMENT

276-7587 MOUNTING GP-REFRIGERANT COMPR

276-7587 MOUNTING GP-REFRIGERANT COMPR
S/N YPG212-UP
PROVIDES 2-PIECE REFRIGERANT COMPRESSOR MOUNTING GP.
PART OF 273-7527 MOUNTING GP-ALTERNATOR & COMPR
FOR USE WITH @@@@@273-7527@@@@@
ALSO AN ATTACHMENT

CRANKSHAFT GP

210-5590 CRANKSHAFT GP

210-5590 CRANKSHAFT GP
S/N YPG1-261

210-5590 CRANKSHAFT GP

210-5590 CRANKSHAFT GP
S/N YPG262-262

210-5590 CRANKSHAFT GP

210-5590 CRANKSHAFT GP
S/N YPG263-UP

122-8929 SEAL GP-CRANKSHAFT

122-8929 SEAL GP-CRANKSHAFT
FOR USE WITH DRY FLYWHEEL HOUSING
ALSO AN ATTACHMENT

CYLINDER BLOCK GP

229-8841 COVER GP-CYLINDER BLOCK

229-8841 COVER GP-CYLINDER BLOCK
FOR USE WITH SIDE COVER BREATHER
ALSO AN ATTACHMENT

221-4482 CYLINDER BLOCK GP

221-4482 CYLINDER BLOCK GP
S/N YPG1-262

263-3774 CYLINDER BLOCK GP

263-3774 CYLINDER BLOCK GP
PART OF 305-8141 CYLINDER BLOCK GP

305-8141 CYLINDER BLOCK GP

305-8141 CYLINDER BLOCK GP
PART OF 221-4482 CYLINDER BLOCK GP

159-0303 PLUG GP-CYLINDER BLOCK

159-0303 PLUG GP-CYLINDER BLOCK
REQUIRED WHEN REMOTE MOUNT COOLANT CONDITIONER IS NOT USED
ALSO AN ATTACHMENT

162-8068 PLUG GP-ENGINE

162-8068 PLUG GP-ENGINE -OIL GALLERY
S/N YPG1-262

CYLINDER HEAD GP

314-4184 CYLINDER HEAD AS

314-4184 CYLINDER HEAD AS
PART OF 300-9550 CYLINDER HEAD GP

219-5847 CYLINDER HEAD GP

219-5847 CYLINDER HEAD GP
PART OF 219-5849 CYLINDER HEAD GP

219-5849 CYLINDER HEAD GP

219-5849 CYLINDER HEAD GP
S/N YPG1-262

300-9550 CYLINDER HEAD GP

300-9550 CYLINDER HEAD GP
PART OF 219-5847 CYLINDER HEAD GP

162-8068 PLUG GP-ENGINE

162-8068 PLUG GP-ENGINE -OIL GALLERY
S/N YPG1-262

DAMPER GP

241-4101 DAMPER GP

241-4101 DAMPER GP
PROVIDES A VISCOUS DAMPER, REQUIRED ON 275 BHP AND ABOVE
FOR USE WITH @@@@@118-2090@@@@@
ALSO AN ATTACHMENT

DRIVE GP-PUMP

120-6657 DRIVE GP-WATER PUMP

120-6657 DRIVE GP-WATER PUMP
1.33:1 DRIVE RATIO
ALSO AN ATTACHMENT

FLYWHEEL GP

100-4029 ADAPTER GP-ENGINE TO XMSN

100-4029 ADAPTER GP-ENGINE TO XMSN
FOR USE WITH SAE NO. 2
ALSO AN ATTACHMENT

121-8786 FASTENER GP-FLYWHEEL

121-8786 FASTENER GP-FLYWHEEL
S/N YPG1-178
FOR USE WITH @@@@@100-4029@@@@@, AUTOMATIC TRANSMISSION
ALSO AN ATTACHMENT

GEAR GP

205-1321 GEAR GP-FRONT

205-1321 GEAR GP-FRONT
S/N YPG1-262

165-4446 HOUSING GP-FRONT

165-4446 HOUSING GP-FRONT
S/N YPG1-262

HOUSING GP-FLYWHEEL

100-4029 ADAPTER GP-ENGINE TO XMSN

100-4029 ADAPTER GP-ENGINE TO XMSN
FOR USE WITH SAE NO. 2
ALSO AN ATTACHMENT

122-8934 HOUSING GP-FLYWHEEL

122-8934 HOUSING GP-FLYWHEEL
PROVIDES VERTICAL PAD SAE NO. 2 HOUSING
ALSO AN ATTACHMENT

HOUSING GP-FRONT

172-8732 COVER GP-FRONT HOUSING

172-8732 COVER GP-FRONT HOUSING
FOR USE WITH RH SERVICED ENGINES
CANNOT BE USED WITH @@@@@172-8733@@@@@
AN ATTACHMENT

211-9120 COVER GP-FRONT HOUSING

211-9120 COVER GP-FRONT HOUSING
S/N YPG1-262
FOR USE WITH OIL FILLER

213-1631 FASTENER GP-FRONT COVER

213-1631 FASTENER GP-FRONT COVER
2 STUDS
FOR USE WITH NON-GM APPLICATIONS
ALSO AN ATTACHMENT

239-9353 FASTENER GP-FRONT COVER

239-9353 FASTENER GP-FRONT COVER
FOR USE WITH NON-GM APPLICATIONS
ALSO AN ATTACHMENT

205-1321 GEAR GP-FRONT

205-1321 GEAR GP-FRONT
S/N YPG1-262

165-4446 HOUSING GP-FRONT

165-4446 HOUSING GP-FRONT
S/N YPG1-262

LIFTING GP-ENGINE

117-3477 FASTENER GP-LIFTING

117-3477 FASTENER GP-LIFTING -ENGINE, FRONT
CANNOT BE USED WITH FAN DRIVE
ALSO AN ATTACHMENT

228-8927 LIFTING GP-ENGINE

228-8927 LIFTING GP-ENGINE
PROVIDES FRONT AND REAR LIFTING EYES WITH MOUNTING HOLE FOR AIR COMPRESSOR WATER LINE.
FOR USE WITH @@@@@117-3477@@@@@, @@@@@233-3661@@@@@, @@@@@233-5202@@@@@, @@@@@236-5284@@@@@
ALSO AN ATTACHMENT

MOUNTING GP-ENGINE

131-2202 SUPPORT GP-ENGINE

131-2202 SUPPORT GP-ENGINE -FRONT
NARROW
FOR USE WITH @@@@@206-2044@@@@@
ALSO AN ATTACHMENT

PAN GP-OIL

122-8936 PAN GP-OIL

122-8936 PAN GP-OIL -ENGINE
21 LITER. FRONT SUMP
ALSO AN ATTACHMENT

175-3231 PAN GP-OIL

175-3231 PAN GP-OIL -ENGINE
S/N YPG212-UP
28 LITER. FRONT SUMP
FOR USE WITH @@@@@ 7C-2475@@@@@

175-3232 PAN GP-OIL

175-3232 PAN GP-OIL -ENGINE
S/N YPG212-UP
FRONT SUMP
PART OF 175-3231 PAN GP-OIL

7E-2313 PLUG GP-OIL PAN

7E-2313 PLUG GP-OIL PAN
FOR USE WITH STAMPED STEEL OIL PAN, 21 LITER OIL PAN
ALSO AN ATTACHMENT

PISTON & ROD GP

212-3652 PISTON & ROD GP

212-3652 PISTON & ROD GP
S/N YPG1-262
16.5:1 RATIO

PULLEY GP

192-1563 IDLER GP-BELT

192-1563 IDLER GP-BELT -ALTERNATOR, REFRIGERANT COMPRESSOR
S/N YPG212-UP
PART OF 273-7523 BELT TENSIONER GP, 273-7527 MOUNTING GP-ALTERNATOR & COMPR
ALSO AN ATTACHMENT

219-7464 IDLER GP-BELT

219-7464 IDLER GP-BELT
FOR USE WITH @@@@@219-7444@@@@@, @@@@@219-7448@@@@@, SHORT FRONT END ACCESSORY DRIVE
CANNOT BE USED WITH CUSTOMER PROVIDED 8 GROOVE REFRIG COMPRESSOR
ALSO AN ATTACHMENT

276-1373 PULLEY GP-ALTERNATOR

276-1373 PULLEY GP-ALTERNATOR
S/N YPG212-UP
8-RIB, 63.8-MM DIAMETER
ALSO AN ATTACHMENT

118-2090 PULLEY GP-CRANKSHAFT

118-2090 PULLEY GP-CRANKSHAFT
PROVIDES A PULLEY WITH 8 GROOVE POLY-V BELT
CANNOT BE USED WITH SHORT FRONT END
ALSO AN ATTACHMENT

206-2044 PULLEY GP-CRANKSHAFT

206-2044 PULLEY GP-CRANKSHAFT
182.5 DIA SHORT FRONT CRANK
FOR USE WITH @@@@@197-9564@@@@@, POLY-V DRIVEN WATER PUMPS, RUBBER AND VISCOUS DAMPERS
ALSO AN ATTACHMENT

236-7276 PULLEY GP-FAN

236-7276 PULLEY GP-FAN
1.15:1 RATIO
FOR USE WITH @@@@@219-7448@@@@@, FAN AND FAN CLUTCH WITH M30 X 2 LEFT HAND THREAD, AND CUSTOMER PROVIDED 8 GROOVE POLY-RIB BELT
ALSO AN ATTACHMENT

175-3223 PULLEY GP-IDLER

175-3223 PULLEY GP-IDLER
PART OF 124-7786 BELT TENSIONER GP
CANNOT BE USED WITH CUSTOMER SUPPLIED REFRIGERANT COMPRESSOR
AN ATTACHMENT

SERPENTINE/V-BELTS

273-7538 BELT GP-SERPENTINE

273-7538 BELT GP-SERPENTINE
2690-MM, 8 RIB
FOR USE WITH ALTERNATOR AND A/C COMPRESSOR
AN ATTACHMENT

273-7540 BELT GP-SERPENTINE

273-7540 BELT GP-SERPENTINE
AN ATTACHMENT

275-9347 BELT GP-SERPENTINE

275-9347 BELT GP-SERPENTINE
S/N YPG212-UP
ALSO AN ATTACHMENT

275-9348 BELT GP-SERPENTINE

275-9348 BELT GP-SERPENTINE
S/N YPG212-UP
1645-MM 8-RIB
FOR USE WITH ALTERNATOR WITH OUT A/C COMPRESSOR
ALSO AN ATTACHMENT

VALVE MECHANISM GP

222-5952 COVER GP-VALVE MECHANISM

222-5952 COVER GP-VALVE MECHANISM
S/N YPG1-262
FOR USE WITH ENGINES THAT USE SIDE COVER BREATHER AND REQUIRE NO TOP OIL FILL
ALSO AN ATTACHMENT

222-5952 COVER GP-VALVE MECHANISM

222-5952 COVER GP-VALVE MECHANISM
S/N YPG263-UP
FOR USE WITH ENGINES THAT USE SIDE COVER BREATHER AND REQUIRE NO TOP OIL FILL
ALSO AN ATTACHMENT

242-2411 COVER GP-VALVE MECHANISM

242-2411 COVER GP-VALVE MECHANISM
PART OF 222-5952 COVER GP-VALVE MECHANISM
ALSO AN ATTACHMENT

212-4287 FASTENER GP-VALVE COVER

212-4287 FASTENER GP-VALVE COVER
S/N YPG1-206
FOR USE WITH @@@@@222-5952@@@@@
ALSO AN ATTACHMENT

212-4287 FASTENER GP-VALVE COVER

212-4287 FASTENER GP-VALVE COVER
S/N YPG207-UP
FOR USE WITH @@@@@222-5952@@@@@
ALSO AN ATTACHMENT

139-4081 LIFTER GP-VALVE

139-4081 LIFTER GP-VALVE -MECHANISM
PART OF 232-3717 VALVE MECHANISM GP

256-3831 ROCKER ARM GP

256-3831 ROCKER ARM GP -EXHAUST
S/N YPG222-UP
PART OF 256-3830 VALVE MECHANISM GP

256-3834 ROCKER ARM GP

256-3834 ROCKER ARM GP -INLET
S/N YPG222-UP
PART OF 256-3830 VALVE MECHANISM GP

232-3717 VALVE MECHANISM GP

232-3717 VALVE MECHANISM GP
S/N YPG1-221

232-3717 VALVE MECHANISM GP

232-3717 VALVE MECHANISM GP
S/N YPG222-262

235-5528 VALVE MECHANISM GP

235-5528 VALVE MECHANISM GP
S/N YPG1-221
PART OF 232-3717 VALVE MECHANISM GP

256-3830 VALVE MECHANISM GP

256-3830 VALVE MECHANISM GP
S/N YPG222-UP
PART OF 232-3717 VALVE MECHANISM GP

COVER GP-ENGINE

419-9853 KIT-FRONT COVER GASKET

419-9853 KIT-FRONT COVER GASKET -FRONT STRUCTURE
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE FRONT COVER. DOES NOT INCLUDE OIL PAN GASKET
FOR USE WITH @@@@@254-9423@@@@@, @@@@@254-9424@@@@@
FIELD INSTALLATION

Information:

(For parts list, see above)

BASIC ENGINE

AIR COMPRESSOR GP

Operation and Maintenance Manual

Air Compressor - Inspect
C7 Urban Transit Bus Engines

Air Compressor Filter - Clean/Replace
C7 Urban Transit Bus Engines

Specifications

Air Compressor - Bendix Tu-Flo Air Compressors
C7 On-highway Engine

Specification
BA-921 Bendix Air Compressor

Air Compressor Maintenance Procedures
BA-921 Bendix Air Compressor

Air Compressor
C7 On-highway Engine

Systems Operation

Operation of the Air Compressor
BA-921 Bendix Air Compressor

Air Induction
BA-921 Bendix Air Compressor

General Information
BA-921 Bendix Air Compressor

Cooling of the Air Compressor
BA-921 Bendix Air Compressor

Lubrication of the Air Compressor
BA-921 Bendix Air Compressor

Compression of Air (Loaded)
BA-921 Bendix Air Compressor

No Compression of Air (Unloaded)
BA-921 Bendix Air Compressor

Testing and Adjusting

Excessive Build-Up and Recover Time
BA-921 Bendix Air Compressor

Air Compressor Cycles Constantly
BA-921 Bendix Air Compressor

Air Compressor Leaks Oil
BA-921 Bendix Air Compressor

Cylinder Head Gasket Failure
BA-921 Bendix Air Compressor

Air Compressor Leaks Coolant
BA-921 Bendix Air Compressor

Air Compressor Fails to Unload
BA-921 Bendix Air Compressor

Excessive Oil at Exhaust Ports or Air Strainer
BA-921 Bendix Air Compressor

Air Compressor Governor - Test and Adjust
BA-921 Bendix Air Compressor

Discharge Valve Leakage - Test
BA-921 Bendix Air Compressor

General Troubleshooting Information
BA-921 Bendix Air Compressor

Air Compressor is Noisy
BA-921 Bendix Air Compressor

Disassembly and Assembly

Air Compressor Drive Gear - Remove
C7 On-Highway Engine

Air Compressor Drive Gear - Install
C7 On-Highway Engine

Air Compressor - Remove and Install
C7 On-Highway Engine

Cylinder Head - Remove
BA-921 Bendix Air Compressor

Cylinder Head - Install
BA-921 Bendix Air Compressor

Air Compressor Drive Gear - Install - Two Cylinder
C7 On-Highway Engine

Unloader Piston - Install
BA-921 Bendix Air Compressor

Unloader Piston - Remove
BA-921 Bendix Air Compressor

BELT TIGHTENER GP

Operation and Maintenance Manual

Belt Tensioner - Inspect - If Equipped
C7 Urban Transit Bus Engines

Specifications

Belt Tensioner
C7 On-highway Engine

ENGINE BRAKE GP

Troubleshooting

Exhaust Brake Circuit - Test
C7 and C9 On-Highway Engines

CAMSHAFT GP

Specifications

Camshaft
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse and Salvage for Camshafts {1210, 1210}
Reuse and Salvage for Camshafts {1210, 1210}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

Excessive Bearing Wear - Inspect
C7 On-highway Engine

Disassembly and Assembly

Camshaft - Remove
C7 On-Highway Engine

Camshaft - Install
C7 On-Highway Engine

Camshaft Gear - Remove and Install
C7 On-Highway Engine

Camshaft Bearings - Remove and Install
C7 On-Highway Engine

CRANKSHAFT GP

Specifications

Crankshaft Seals
C7 On-highway Engine

Crankshaft
C7 On-highway Engine

Connecting Rod Bearing Journal
C7 On-highway Engine

Main Bearing Journal
C7 On-highway Engine

Reuse And Salvage Guidelines

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

Testing and Adjusting

Excessive Bearing Wear - Inspect
C7 On-highway Engine

Main Bearings - Inspect
C7 On-highway Engine

Disassembly and Assembly

Bearing Clearance - Check
C7 On-Highway Engine

Crankshaft Main Bearings - Remove
C7 On-Highway Engine

Crankshaft Main Bearings - Install
C7 On-Highway Engine

Crankshaft - Remove
C7 On-Highway Engine

Crankshaft - Install
C7 On-Highway Engine

Crankshaft Gear - Remove and Install
C7 On-Highway Engine

Crankshaft Rear Seal - Remove
C7 On-Highway Engine

Crankshaft Front Seal - Remove
C7 On-Highway Engine

Crankshaft Front Seal - Install
C7 On-Highway Engine

Crankshaft Rear Seal - Install
C7 On-Highway Engine

CYLINDER BLOCK GP

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Service Letter-NACD

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 10R4134 SHORT BLOCKS, 10R4139 SHORT BLOCKS, 10R4144 LONG BLOCKS, and 10R4145 LONG BLOCKS FROM DEALER PART STOCK.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 10R4134 SHORT BLOCKS, 10R4139 SHORT BLOCKS, 10R4144 LONG BLOCKS, and 10R4145 LONG BLOCKS FROM DEALER PART STOCK.

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Truck/Ag/Marine

Specifications

Main Bearing Journal
C7 On-highway Engine

Piston Cooling Jet
C7 On-highway Engine

Cylinder Block
C7 On-highway Engine

Cylinder Block Cover Group
C7 On-highway Engine

Service Letter-China

Service Letter-Asia

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Service Letter-APD

Testing and Adjusting

Cylinder Block - Inspect
C7 On-highway Engine

Excessive Bearing Wear - Inspect
C7 On-highway Engine

Main Bearings - Inspect
C7 On-highway Engine

Disassembly and Assembly

Bearing Clearance - Check
C7 On-Highway Engine

Piston Cooling Jets - Remove and Install
C7 On-Highway Engine

Crankshaft Main Bearings - Remove
C7 On-Highway Engine

Crankshaft Main Bearings - Install
C7 On-Highway Engine

Camshaft Bearings - Remove and Install
C7 On-Highway Engine

CYLINDER HEAD GP

Truck Engine News

A New O-ring for the Injector Sleeve is Now Used {1100}
2008/01/01

Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290}
2009/08/01

Operation and Maintenance Manual

Engine Valve Lash - Inspect/Adjust
C7 Urban Transit Bus Engines

Cylinder Head Grounding Stud - Inspect/Clean/Tighten
C7 Urban Transit Bus Engines

Special Instruction

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}
Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}

Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290}
Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290}

Specifications

Cylinder Head Valves
C7 On-highway Engine

Cylinder Head
C7 On-highway Engine

Tool Operating Manual

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Information Release Memo

CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS
CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
C7 On-highway Engine

Disassembly and Assembly

Inlet and Exhaust Valves - Remove and Install
C7 On-Highway Engine

Inlet and Exhaust Valve Guides - Remove and Install
C7 On-Highway Engine

Inlet and Exhaust Valve Seat Inserts - Remove and Install
C7 On-Highway Engine

Cylinder Head - Remove
C7 On-Highway Engine

Cylinder Head - Install
C7 On-Highway Engine

Unit Injector Sleeve - Remove
C7 On-Highway Engine

Unit Injector Sleeve - Install
C7 On-Highway Engine

Camshaft Bearings - Remove and Install
C7 On-Highway Engine

DAMPER GP

Operation and Maintenance Manual

Crankshaft Vibration Damper - Inspect
C7 Urban Transit Bus Engines

Specifications

Vibration Damper
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

Testing and Adjusting

Vibration Damper - Check
C7 On-highway Engine

Disassembly and Assembly

Vibration Damper and Pulley - Remove and Install
C7 On-Highway Engine

DRIVE GP-FAN

Operation and Maintenance Manual

Fan Drive Bearing - Lubricate
C7 Urban Transit Bus Engines

Specifications

Fan Drive Mounting Group
C7 On-highway Engine

Disassembly and Assembly

Fan Drive Mounting Group - Remove and Install
C7 On-Highway Engine

ENGINE GP

Special Instruction

Oil and Your Engine {1000}
Oil and Your Engine {1000}

Service Magazine

Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}

FASTENER GP-ENGINE

Reuse And Salvage Guidelines

Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}

FLYWHEEL GP

Specifications

Flywheel Housing
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}

Testing and Adjusting

Flywheel - Inspect
C7 On-highway Engine

Disassembly and Assembly

Flywheel - Remove
C7 On-Highway Engine

Flywheel - Install
C7 On-Highway Engine

GEAR GP

Special Instruction

Troubleshooting Engine Vibration{1000, 1151, 1162, 1206}
Troubleshooting Engine Vibration{1000, 1151, 1162, 1206}

Specifications

Gear Group (Front)
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}

Testing and Adjusting

Gear Group (Front) - Time
C7 On-highway Engine

Disassembly and Assembly

Camshaft Idler Gear - Remove and Install
C7 On-Highway Engine

HOUSING GP-FLYWHEEL

Specifications

Flywheel Housing
C7 On-highway Engine

Testing and Adjusting

Flywheel Housing - Inspect
C7 On-highway Engine

Disassembly and Assembly

Flywheel Housing - Remove and Install
C7 On-Highway Engine

HOUSING GP-FRONT

Special Instruction

Troubleshooting Engine Vibration{1000, 1151, 1162, 1206}
Troubleshooting Engine Vibration{1000, 1151, 1162, 1206}

Specifications

Crankshaft Seals
C7 On-highway Engine

Front Housing and Covers
C7 On-highway Engine

Reuse And Salvage Guidelines

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}

Disassembly and Assembly

Housing (Front) - Remove
C7 On-Highway Engine

Housing (Front) - Install
C7 On-Highway Engine

Front Cover - Remove
C7 On-Highway Engine

Front Cover - Install
C7 On-Highway Engine

MOUNTING GP-ENGINE

Operation and Maintenance Manual

Engine Mounts - Inspect
C7 Urban Transit Bus Engines

PAN GP-OIL

Specifications

Engine Oil Pan
C7 On-highway Engine

Disassembly and Assembly

Engine Oil Pan - Remove and Install
C7 On-Highway Engine

PISTON & ROD GP

Truck Engine News

New Guidelines for Inspecting Pistons {1214}
2006/01/01

Special Instruction

Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}

Technical Information Bulletin

Specifications

Connecting Rod Bearing Journal
C7 On-highway Engine

Piston and Rings
C7 On-highway Engine

Piston Cooling Jet
C7 On-highway Engine

Connecting Rod
C7 On-highway Engine

Piston and Rings
C7 On-highway Engine

Tool Operating Manual

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

Reuse And Salvage Guidelines

Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}

Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Testing and Adjusting

Excessive Bearing Wear - Inspect
C7 On-highway Engine

Engine Crankcase Pressure (Blowby) - Test
C7 On-highway Engine

Piston Ring Groove - Inspect
C7 On-highway Engine

Disassembly and Assembly

Bearing Clearance - Check
C7 On-Highway Engine

Piston Cooling Jets - Remove and Install
C7 On-Highway Engine

Pistons and Connecting Rods - Remove
C7 On-Highway Engine

Pistons and Connecting Rods - Install
C7 On-Highway Engine

Connecting Rod Bearings - Remove
C7 On-Highway Engine

Pistons and Connecting Rods - Disassemble
C7 On-Highway Engine

Pistons and Connecting Rods - Assemble
C7 On-Highway Engine

Connecting Rod Bearings - Install
C7 On-Highway Engine

Service Magazine

New Fractured Connecting Rod is Now Available for Certain Engines {1218}
New Fractured Connecting Rod is Now Available for Certain Engines {1218}

POWER TAKE-OFF GP

Specifications

General Information
On-Highway Engines Electronic PTO Installation and Application Guide

Systems Operation

Rear Power Take-Off (RPTO)
C7 On-highway Engine

General Information
On-Highway Engines Electronic PTO Installation and Application Guide

PULLEY GP

Operation and Maintenance Manual

Crankshaft Vibration Damper - Inspect
C7 Urban Transit Bus Engines

Specifications

Crankshaft Pulley
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Disassembly and Assembly

Vibration Damper and Pulley - Remove and Install
C7 On-Highway Engine

TOOLS

Special Instruction

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Technical Information Bulletin

368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}

Tool Operating Manual

NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}
NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Service Magazine

Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}

SERPENTINE/V-BELTS

Operation and Maintenance Manual

Belt - Inspect
C7 Urban Transit Bus Engines

Belt Tensioner - Inspect - If Equipped
C7 Urban Transit Bus Engines

VALVE MECHANISM GP

Engine Valve Lash - Inspect/Adjust
C7 Urban Transit Bus Engines

Specifications

Valve Rocker Arms, Lifters, and Bridges
C7 On-highway Engine

Valve Mechanism Cover
C7 On-highway Engine

Reuse And Salvage Guidelines

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Information Release Memo

CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS
CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
C7 On-highway Engine

Finding Top Center Position for No. 1 Piston
C7 On-highway Engine

Disassembly and Assembly

Rocker Shaft - Disassemble
C7 On-Highway Engine

Rocker Shaft - Assemble
C7 On-Highway Engine

Valve Mechanism Cover Base - Remove and Install
C7 On-Highway Engine

Rocker Shaft and Pushrod - Remove
C7 On-Highway Engine

Rocker Shaft and Pushrod - Install
C7 On-Highway Engine

Valve Mechanism Cover - Remove and Install
C7 On-Highway Engine

Lifter Group - Remove and Install
C7 On-Highway Engine

COVER GP-ENGINE

Reuse And Salvage Guidelines

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}