BASIC ENGINE
HOUSING GP-FLYWHEELGEAR GP
SERVICE EQUIPMENT AND SUPPLIES
KIT-REBUILDBASIC ENGINE
LIFTING GP-ENGINEMOUNTING GP-ENGINE
PAN GP-OIL
PISTON & ROD GP
BASIC ENGINE
HOUSING GP-FLYWHEEL#SEBP41840040
236-8238: HOUSING GP-FLYWHEEL
236-8238 HOUSING GP-FLYWHEEL
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6I-0423 M | [2] | BOLT (M12X1.75X30-MM) | |
| 2. | 375-9272 | [2] | PLUG | |
| 3. | 7W-1176 | [1] | PLATE-COVER | |
| 4. | 393-4006 | [1] | GASKET | |
| 5. | 287-8597 | [2] | DOWEL | |
| 6. | 114-4363 M | [2] | BOLT (M8X1.25X12-MM) | |
| 7. | 4H-0408 | [3] | PLUG-PROTECTION (10-MM) | |
| 8. | 121-0883 M | [6] | BOLT (M10X1.5X30-MM) | |
| 9. | 220-8631 | [1] | HOUSING-FLYWHEEL | |
| M | METRIC PART | |||
#SEBP41840041
232-3670: HOUSING GP-FRONT
232-3670 HOUSING GP-FRONT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 1
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 1
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1B-8736 | [1] | KEY-WOODRUFF | |
| 2. | 6I-0217 M | [8] | BOLT (M8X1.25X20-MM) | |
| 3. | 6I-0645 M | [4] | BOLT (M8X1.25X25-MM) | |
| 4. | 6I-0650 M | [3] | BOLT (M10X1.5X65-MM) | |
| 5. | 7C-4616 M | [1] | BOLT (M12X1.75X45-MM) | |
| 6. | 067-6179 | [1] | DOWEL | |
| 7. | 324-0444 | [1] | HUB-IDLER GEAR | |
| 8. | 295-1711 | [1] | PLATE-RETAINING | |
| 9. | 100-3751 M | [5] | BOLT (M8X1.25X65-MM) | |
| 10. | 124-3815 M | [10] | BOLT (M8X1.25X16-MM) | |
| 11. | 232-3666 | [1] | WASHER-THRUST | |
| 12. | 251-4336 | [1] | GEAR AS-IDLER (73-TEETH) | |
| 13. | 216-8634 | [1] | GEAR-CAMSHAFT (68-TEETH) | |
| 14. | 294-0288 | [1] | HOUSING-FRONT | |
| 15. | 288-0422 | [1] | SEAL-CRANKSHAFT (FRONT) | |
| 16. | 277-3012 | [1] | GASKET-COVER | |
| 18. | 232-3657 | [1] | COVER AS-FRONT | |
| 18A. | 225-8287 | [1] | GASKET | |
| 19. | 133-1011 | [1] | WASHER | |
| M | METRIC PART | |||
#SEBP41840042
232-3670: HOUSING GP-FRONT
232-3670 HOUSING GP-FRONT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 2
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 2
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6I-0217 M | [6] | BOLT (M8X1.25X20-MM) | |
| 2. | 101-3895 M | [2] | BOLT (M8X1.25X35-MM) | |
| 3. | 6I-0645 M | [4] | BOLT (M8X1.25X25-MM) | |
| 4. | 6I-0650 M | [3] | BOLT (M10X1.5X65-MM) | |
| 5. | 7C-4616 M | [1] | BOLT (M12X1.75X45-MM) | |
| 6. | 067-6179 | [1] | DOWEL | |
| 7. | 324-0444 J | [1] | HUB-IDLER GEAR | |
| 8. | 346-0408 CJ | [1] | PLATE | |
| 9. | 100-3751 M | [5] | BOLT (M8X1.25X65-MM) | |
| 10. | 124-3815 M | [10] | BOLT (M8X1.25X16-MM) | |
| 11. | 232-3666 | [1] | WASHER-THRUST | |
| 12. | 346-0407 CJ | [1] | GEAR-IDLER (73-TEETH) | |
| 13. | 425-7103 | [1] | GEAR (68-TEETH) | |
| 14. | 294-0288 | [1] | HOUSING-FRONT | |
| 15. | 288-0422 | [1] | SEAL-CRANKSHAFT (FRONT) | |
| 16. | 277-3012 | [1] | GASKET-COVER | |
| 17. | 133-1011 | [1] | WASHER | |
| 18. | 232-3657 | [1] | COVER AS-FRONT | |
| 18A. | 225-8287 | [1] | GASKET | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| J | CAN ONLY BE USED IN CONJUNCTION WITH 346-0408 & 324-0444 | |||
| M | METRIC PART | |||
#SEBP41840043
516-5241: KIT-ENGINE OVERHAUL
516-5241 KIT-ENGINE OVERHAUL
S/N CRS1-UP
PART OF 535-6089 KIT-ENGINE OVERHAUL
FIELD INSTALLATION
S/N CRS1-UP
PART OF 535-6089 KIT-ENGINE OVERHAUL
FIELD INSTALLATION
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 366-8853 | [1] | BEARING | ||
| 276-7478 | [4] | BUSHING | ||
| 185-0882 | [8] | GUIDE-VALVE (INTAKE) | ||
| 232-7449 | [1] | HOUSING AS | ||
| 322-9663 | [4] | INSERT-VALVE SEAT | ||
| 329-6655 | [4] | INSERT-VALVE SEAT | ||
| 1B-8736 | [1] | KEY-WOODRUFF | ||
| 518-5437 | [1] | KIT-BEARING (MAIN) | ||
| 518-5440 AB | [1] | KIT-BEARING (0.254-MM US) | ||
| 518-5441 AB | [1] | KIT-BEARING (0.508-MM US) | ||
| 518-5885 AB | [1] | KIT-BEARING (0.762-MM US) | ||
| 272-2232 | [1] | KIT-GASKET (BOTTOM) | ||
| 067-6213 | [1] | GASKET | ||
| 152-3968 | [1] | SEAL-O-RING | ||
| 225-6005 | [1] | GASKET | ||
| 225-6818 | [2] | SEAL | ||
| 225-7944 | [1] | GASKET | ||
| 225-8019 | [1] | GASKET | ||
| 225-8287 | [1] | GASKET | ||
| 233-9408 | [1] | GASKET | ||
| 272-2265 | [1] | SEAL | ||
| 275-9883 | [1] | SEAL | ||
| 277-3012 | [1] | GASKET-COVER | ||
| 332-7549 | [1] | SEAL-O-RING | ||
| 353-3477 | [1] | GASKET-TURBOCHARGER | ||
| 277-5156 | [1] | KIT-GASKET (TOP) | ||
| 114-2579 | [1] | GASKET | ||
| 140-8718 | [1] | WASHER | ||
| 194-5390 | [1] | GASKET-MANIFOLD | ||
| 225-6451 | [1] | GASKET (VALVE COVER) | ||
| 225-8536 | [1] | GASKET | ||
| 254-2270 | [1] | SEAL-O-RING | ||
| 258-4946 | [1] | GASKET-CYLINDER HEAD | ||
| 353-3477 | [1] | GASKET-TURBOCHARGER | ||
| 353-3478 | [1] | GASKET-TURBOCHARGER | ||
| 353-2205 | [1] | KIT-ROD BEARING | ||
| 353-2206 AB | [1] | KIT-ROD BEARING (0.25-MM US) | ||
| 353-2207 AB | [1] | KIT-ROD BEARING (0.50-MM US) | ||
| 353-2208 AB | [1] | KIT-ROD BEARING (0.75-MM US) | ||
| 225-5437 | [4] | PISTON AS | ||
| (EACH INCLUDES) | ||||
| 124-3536 | [2] | RING-RETAINING | ||
| 225-5436 | [1] | KIT-PISTON RING | ||
| 334-2318 AB | [1] | KIT-PISTON RING (1-MM OS) | ||
| 334-2319 AB | [1] | KIT-PISTON RING (0.5-MM OS) | ||
| 288-1394 AB | [1] | PISTON AS (0.5-MM OS) | ||
| 288-1395 AB | [1] | PISTON AS (1-MM OS) | ||
| 233-7232 | [4] | PISTON AS | ||
| (EACH INCLUDES) | ||||
| 124-3536 | [2] | RING-RETAINING | ||
| 233-7231 | [1] | RING GP-PISTON | ||
| 334-1996 AB | [1] | KIT-PISTON RING (0.5-MM OS) | ||
| 334-1997 AB | [1] | KIT-PISTON RING (1-MM OS) | ||
| 288-9942 AB | [1] | PISTON AS (0.5-MM OS) | ||
| 124-3536 | [2] | RING-RETAINING | ||
| 334-1996 AB | [1] | KIT-PISTON RING (0.5-MM OS) | ||
| 288-9943 AB | [1] | PISTON AS (1-MM OS) | ||
| 124-3536 | [2] | RING-RETAINING | ||
| 518-5891 | [4] | KIT-WASHER (STANDARD) | ||
| 147-1979 | [16] | RETAINER-VALVE SPRING | ||
| 288-0422 | [1] | SEAL-CRANKSHAFT | ||
| 252-6438 | [8] | SEAL-INLET VALVE | ||
| 225-5499 | [4] | VALVE-EXHAUST | ||
| 225-5495 | [4] | VALVE-INLET | ||
| A | NOT PART OF THIS GROUP | |||
| B | USE AS REQUIRED | |||
#SEBP41840044
535-6089: KIT-ENGINE OVERHAUL
535-6089 KIT-ENGINE OVERHAUL
S/N CRS1-UP
REPAIR OPTION KIT
FOR USE WITH @@@@@234-3059@@@@@
FIELD INSTALLATION
S/N CRS1-UP
REPAIR OPTION KIT
FOR USE WITH @@@@@234-3059@@@@@
FIELD INSTALLATION
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 516-5241 Y | [1] | KIT-ENGINE OVERHAUL | ||
| 276-7478 Q | [4] | BUSHING | ||
| 361-9554 J | [1] | ELEMENT-WATER SEPARATOR | ||
| -OR- | ||||
| 228-9130 J | [1] | FILTER AS-WATER SEP & FUEL | ||
| 7W-2326 | [1] | FILTER AS-ENGINE OIL | ||
| FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT | ||||
| HTTP://DEALER.CAT.COM/RELATED | ||||
| J | EITHER PART CAN BE USED ACCORDING TO SERIAL NUMBER PREFIX. REFERENCE SERVICE MAG M0083243 | |||
| Q | 276-7478 IS THE SERVICE REPLACEMENT FOR 225-5438 | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP41840045
233-7432: LIFTING GP-ENGINE
233-7432 LIFTING GP-ENGINE
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS#SEBP41840046
143-0782: MOUNTING GP-ENGINE & XMSN
143-0782 MOUNTING GP-ENGINE & XMSN
S/N B2D1-UP
STANDARD
PART OF 214-6955, 214-6956, 214-6958, 214-6959 POWER TRAIN AR
AN ATTACHMENT
S/N B2D1-UP
STANDARD
PART OF 214-6955, 214-6956, 214-6958, 214-6959 POWER TRAIN AR
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3E-4892 | [4] | WASHER (16.75X100X6-MM THK) | |
| 2. | 3E-4924 | [2] | MOUNT AS | |
| 3. | 6Y-9915 | [2] | MOUNT AS | |
| 4. | 9W-9953 | [2] | SLEEVE | |
| 5. | 8T-4121 | [12] | WASHER-HARD (11X21X2.5-MM THK) | |
| 6. | 8T-4132 M | [4] | NUT (M16X2-THD) | |
| 7. | 8T-4174 M | [4] | BOLT (M16X2X120-MM) | |
| 8. | 8T-4196 M | [12] | BOLT (M10X1.5X35-MM) | |
| 9. | 9X-8257 C | [8] | WASHER (17.5X30X3.5-MM THK) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| M | METRIC PART | |||
#SEBP41840047
237-0025: PAN GP-OIL
237-0025 PAN GP-OIL
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 275-9883 | [2] | SEAL (ENGINE OIL DRAIN) | |
| 2. | 6I-0217 M | [14] | BOLT (M8X1.25X20-MM) | |
| 3. | 6I-0260 M | [2] | BOLT (M8X1.25X25-MM) | |
| 4. | 6I-0289 | [1] | PLUG | |
| 5. | 6I-0363 M | [2] | BOLT (M6X1X20-MM) | |
| 6. | 6I-0572 M | [2] | BOLT (M8X1.25X20-MM) | |
| 7. | 7C-0351 | [2] | PLUG-DRAIN (ENGINE OIL) | |
| 8. | 067-6213 | [1] | GASKET | |
| 9. | 101-3771 M | [4] | BOLT (M8X1.25X85-MM) | |
| 10. | 304-8764 | [1] | PAN AS-OIL (ENGINE)(ENGINE) | |
| 10A. | 7C-1224 | [2] | INSERT | |
| 11. | 225-6005 | [1] | GASKET | |
| 12. | 225-6041 | [1] | TUBE | |
| 13. | 230-8094 | [1] | BRIDGE | |
| M | METRIC PART | |||
#SEBP41840048
232-7442: PISTON & ROD GP
232-7442 PISTON & ROD GP
S/N CRS1-UP
PART OF 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 225-5437 | [4] | PISTON AS | |
| (EACH INCLUDES) | ||||
| 288-1394 AB | PISTON AS (0.5-MM OS) | |||
| 288-1395 AB | PISTON AS (1-MM OS) | |||
| 2. | 124-3536 | [2] | RING-RETAINING | |
| 3. | 225-5436 | [1] | KIT-PISTON RING | |
| 334-2318 AB | KIT-PISTON RING (1-MM OS)(1-MM OS) | |||
| 334-2319 AB | KIT-PISTON RING (0.5-MM OS)(0.5-MM OS) | |||
| 4. | 225-5441 J | [4] | ROD AS-CONNECTING (GRADE L)(L) | |
| -OR- | ||||
| 225-5451 J | [4] | ROD AS-CONNECTING (GRADE K)(K) | ||
| -OR- | ||||
| 225-5453 J | [4] | ROD AS-CONNECTING (GRADE J)(J) | ||
| -OR- | ||||
| 225-5454 J | [4] | ROD AS-CONNECTING (GRADE H)(H) | ||
| -OR- | ||||
| 225-5458 J | [4] | ROD AS-CONNECTING (GRADE G)(G) | ||
| -OR- | ||||
| 225-5459 J | [4] | ROD AS-CONNECTING (GRADE F)(F) | ||
| (EACH ROD AS INCLUDES) | ||||
| 5. | 225-5438 | [1] | BUSHING | |
| 6. | 225-5439 | [2] | BOLT-SPECIAL | |
| A | NOT PART OF THIS GROUP | |||
| B | USE AS REQUIRED | |||
| J | ENSURE THAT CORRECT ROD LENGTH IS FITTED | |||
#SEBP41840049
233-7233: PISTON & ROD GP
233-7233 PISTON & ROD GP
S/N CRS1-UP
PART OF 234-3058 ENGINE AR-PRIMARY
AN ATTACHMENT
S/N CRS1-UP
PART OF 234-3058 ENGINE AR-PRIMARY
AN ATTACHMENT
Parts for your 416D BACKHOE LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 233-7232 | [4] | PISTON AS | |
| (EACH PISTON AS INCLUDES) | ||||
| 2. | 124-3536 | [2] | RING-RETAINING | |
| 3. | 233-7231 | [1] | RING GP-PISTON | |
| 4. | 225-5441 BJ | [4] | ROD AS-CONNECTING (GRADE L) | |
| -OR- | ||||
| 225-5451 BJ | [4] | ROD AS-CONNECTING (GRADE K) | ||
| -OR- | ||||
| 225-5453 BJ | [4] | ROD AS-CONNECTING (GRADE J) | ||
| -OR- | ||||
| 225-5454 BJ | [4] | ROD AS-CONNECTING (GRADE H) | ||
| -OR- | ||||
| 225-5458 BJ | [4] | ROD AS-CONNECTING (GRADE G) | ||
| -OR- | ||||
| 225-5459 BJ | [4] | ROD AS-CONNECTING (GRADE F) | ||
| (EACH ROD AS INCLUDES) | ||||
| 5. | 225-5438 | [1] | BUSHING | |
| 6. | 225-5439 | [2] | BOLT-SPECIAL | |
| AVAILABLE REPAIR KIT(S): | ||||
| 288-9942 AB | [1] | PISTON AS (0.5-MM OS) | ||
| (INCLUDES RETAINING RINGS & PISTON RING KIT) | ||||
| 288-9943 AB | [1] | PISTON AS (1-MM OS) | ||
| (INCLUDES RETAINING RINGS & PISTON RING KIT) | ||||
| A | NOT PART OF THIS GROUP | |||
| B | USE AS REQUIRED | |||
| J | ENSURE THAT CORRECT ROD LENGTH IS FITTED | |||
Information:
BASIC ENGINE
HOUSING GP-FLYWHEEL
Specifications
Testing and Adjusting
Disassembly and Assembly



