236-8238 HOUSING GP-FLYWHEEL S/N CRS1-UP PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY AN ATTACHMENT 416D

Pos.	Part No	Qty	Parts name
1.	6I-0423 M	[2]	BOLT (M12X1.75X30-MM)
2.	375-9272	[2]	PLUG
3.	7W-1176	[1]	PLATE-COVER
4.	393-4006	[1]	GASKET
5.	287-8597	[2]	DOWEL
6.	114-4363 M	[2]	BOLT (M8X1.25X12-MM)
7.	4H-0408	[3]	PLUG-PROTECTION (10-MM)
8.	121-0883 M	[6]	BOLT (M10X1.5X30-MM)
9.	220-8631	[1]	HOUSING-FLYWHEEL
	M		METRIC PART

#SEBP41840041

232-3670: HOUSING GP-FRONT

HOUSING GP-FRONT

232-3670 HOUSING GP-FRONT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 1
AN ATTACHMENT

i02052086 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1B-8736	[1]	KEY-WOODRUFF
2.	6I-0217 M	[8]	BOLT (M8X1.25X20-MM)
3.	6I-0645 M	[4]	BOLT (M8X1.25X25-MM)
4.	6I-0650 M	[3]	BOLT (M10X1.5X65-MM)
5.	7C-4616 M	[1]	BOLT (M12X1.75X45-MM)
6.	067-6179	[1]	DOWEL
7.	324-0444	[1]	HUB-IDLER GEAR
8.	295-1711	[1]	PLATE-RETAINING
9.	100-3751 M	[5]	BOLT (M8X1.25X65-MM)
10.	124-3815 M	[10]	BOLT (M8X1.25X16-MM)
11.	232-3666	[1]	WASHER-THRUST
12.	251-4336	[1]	GEAR AS-IDLER (73-TEETH)
13.	216-8634	[1]	GEAR-CAMSHAFT (68-TEETH)
14.	294-0288	[1]	HOUSING-FRONT
15.	288-0422	[1]	SEAL-CRANKSHAFT (FRONT)
16.	277-3012	[1]	GASKET-COVER
18.	232-3657	[1]	COVER AS-FRONT
18A.	225-8287	[1]	GASKET
19.	133-1011	[1]	WASHER
	M		METRIC PART

#SEBP41840042

232-3670: HOUSING GP-FRONT

HOUSING GP-FRONT

232-3670 HOUSING GP-FRONT
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
Type 2
AN ATTACHMENT

i03564385 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-0217 M	[6]	BOLT (M8X1.25X20-MM)
2.	101-3895 M	[2]	BOLT (M8X1.25X35-MM)
3.	6I-0645 M	[4]	BOLT (M8X1.25X25-MM)
4.	6I-0650 M	[3]	BOLT (M10X1.5X65-MM)
5.	7C-4616 M	[1]	BOLT (M12X1.75X45-MM)
6.	067-6179	[1]	DOWEL
7.	324-0444 J	[1]	HUB-IDLER GEAR
8.	346-0408 CJ	[1]	PLATE
9.	100-3751 M	[5]	BOLT (M8X1.25X65-MM)
10.	124-3815 M	[10]	BOLT (M8X1.25X16-MM)
11.	232-3666	[1]	WASHER-THRUST
12.	346-0407 CJ	[1]	GEAR-IDLER (73-TEETH)
13.	425-7103	[1]	GEAR (68-TEETH)
14.	294-0288	[1]	HOUSING-FRONT
15.	288-0422	[1]	SEAL-CRANKSHAFT (FRONT)
16.	277-3012	[1]	GASKET-COVER
17.	133-1011	[1]	WASHER
18.	232-3657	[1]	COVER AS-FRONT
18A.	225-8287	[1]	GASKET
	C		CHANGE FROM PREVIOUS TYPE
	J		CAN ONLY BE USED IN CONJUNCTION WITH 346-0408 & 324-0444
	M		METRIC PART

#SEBP41840043

516-5241: KIT-ENGINE OVERHAUL

KIT-ENGINE OVERHAUL

516-5241 KIT-ENGINE OVERHAUL
S/N CRS1-UP
PART OF 535-6089 KIT-ENGINE OVERHAUL
FIELD INSTALLATION

i06791197 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
366-8853	[1]	BEARING
276-7478	[4]	BUSHING
185-0882	[8]	GUIDE-VALVE (INTAKE)
232-7449	[1]	HOUSING AS
322-9663	[4]	INSERT-VALVE SEAT
329-6655	[4]	INSERT-VALVE SEAT
1B-8736	[1]	KEY-WOODRUFF
518-5437	[1]	KIT-BEARING (MAIN)
518-5440 AB	[1]	KIT-BEARING (0.254-MM US)
518-5441 AB	[1]	KIT-BEARING (0.508-MM US)
518-5885 AB	[1]	KIT-BEARING (0.762-MM US)
272-2232	[1]	KIT-GASKET (BOTTOM)
067-6213	[1]	GASKET
152-3968	[1]	SEAL-O-RING
225-6005	[1]	GASKET
225-6818	[2]	SEAL
225-7944	[1]	GASKET
225-8019	[1]	GASKET
225-8287	[1]	GASKET
233-9408	[1]	GASKET
272-2265	[1]	SEAL
275-9883	[1]	SEAL
277-3012	[1]	GASKET-COVER
332-7549	[1]	SEAL-O-RING
353-3477	[1]	GASKET-TURBOCHARGER
277-5156	[1]	KIT-GASKET (TOP)
114-2579	[1]	GASKET
140-8718	[1]	WASHER
194-5390	[1]	GASKET-MANIFOLD
225-6451	[1]	GASKET (VALVE COVER)
225-8536	[1]	GASKET
254-2270	[1]	SEAL-O-RING
258-4946	[1]	GASKET-CYLINDER HEAD
353-3477	[1]	GASKET-TURBOCHARGER
353-3478	[1]	GASKET-TURBOCHARGER
353-2205	[1]	KIT-ROD BEARING
353-2206 AB	[1]	KIT-ROD BEARING (0.25-MM US)
353-2207 AB	[1]	KIT-ROD BEARING (0.50-MM US)
353-2208 AB	[1]	KIT-ROD BEARING (0.75-MM US)
225-5437	[4]	PISTON AS
		(EACH INCLUDES)
124-3536	[2]	RING-RETAINING
225-5436	[1]	KIT-PISTON RING
334-2318 AB	[1]	KIT-PISTON RING (1-MM OS)
334-2319 AB	[1]	KIT-PISTON RING (0.5-MM OS)
288-1394 AB	[1]	PISTON AS (0.5-MM OS)
288-1395 AB	[1]	PISTON AS (1-MM OS)
233-7232	[4]	PISTON AS
		(EACH INCLUDES)
124-3536	[2]	RING-RETAINING
233-7231	[1]	RING GP-PISTON
334-1996 AB	[1]	KIT-PISTON RING (0.5-MM OS)
334-1997 AB	[1]	KIT-PISTON RING (1-MM OS)
288-9942 AB	[1]	PISTON AS (0.5-MM OS)
124-3536	[2]	RING-RETAINING
334-1996 AB	[1]	KIT-PISTON RING (0.5-MM OS)
288-9943 AB	[1]	PISTON AS (1-MM OS)
124-3536	[2]	RING-RETAINING
518-5891	[4]	KIT-WASHER (STANDARD)
147-1979	[16]	RETAINER-VALVE SPRING
288-0422	[1]	SEAL-CRANKSHAFT
252-6438	[8]	SEAL-INLET VALVE
225-5499	[4]	VALVE-EXHAUST
225-5495	[4]	VALVE-INLET
A		NOT PART OF THIS GROUP
B		USE AS REQUIRED

#SEBP41840044

535-6089: KIT-ENGINE OVERHAUL

KIT-ENGINE OVERHAUL

535-6089 KIT-ENGINE OVERHAUL
S/N CRS1-UP
REPAIR OPTION KIT
FOR USE WITH @@@@@234-3059@@@@@
FIELD INSTALLATION

i07058302 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
516-5241 Y	[1]	KIT-ENGINE OVERHAUL
276-7478 Q	[4]	BUSHING
361-9554 J	[1]	ELEMENT-WATER SEPARATOR
		-OR-
228-9130 J	[1]	FILTER AS-WATER SEP & FUEL
7W-2326	[1]	FILTER AS-ENGINE OIL

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED
J		EITHER PART CAN BE USED ACCORDING TO SERIAL NUMBER PREFIX. REFERENCE SERVICE MAG M0083243
Q		276-7478 IS THE SERVICE REPLACEMENT FOR 225-5438
Y		SEPARATE ILLUSTRATION

#SEBP41840045

233-7432: LIFTING GP-ENGINE

LIFTING GP-ENGINE

233-7432 LIFTING GP-ENGINE
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT

i02052220 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	100-4830 M	[4]	BOLT (M10X1.5X20-MM)
2.	225-8848	[2]	PLATE-LIFTING
	M		METRIC PART

#SEBP41840046

143-0782: MOUNTING GP-ENGINE & XMSN

MOUNTING GP-ENGINE & XMSN

143-0782 MOUNTING GP-ENGINE & XMSN
S/N B2D1-UP
STANDARD
PART OF 214-6955, 214-6956, 214-6958, 214-6959 POWER TRAIN AR
AN ATTACHMENT

i02986492 SEBP4184

1430782 MOUNTING GP-ENGINE & XMSN Parts scheme

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-4892	[4]	WASHER (16.75X100X6-MM THK)
2.	3E-4924	[2]	MOUNT AS
3.	6Y-9915	[2]	MOUNT AS
4.	9W-9953	[2]	SLEEVE
5.	8T-4121	[12]	WASHER-HARD (11X21X2.5-MM THK)
6.	8T-4132 M	[4]	NUT (M16X2-THD)
7.	8T-4174 M	[4]	BOLT (M16X2X120-MM)
8.	8T-4196 M	[12]	BOLT (M10X1.5X35-MM)
9.	9X-8257 C	[8]	WASHER (17.5X30X3.5-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART

#SEBP41840047

237-0025: PAN GP-OIL

PAN GP-OIL

237-0025 PAN GP-OIL
S/N CRS1-UP
PART OF 234-3058, 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT

i02052136 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	275-9883	[2]	SEAL (ENGINE OIL DRAIN)
2.	6I-0217 M	[14]	BOLT (M8X1.25X20-MM)
3.	6I-0260 M	[2]	BOLT (M8X1.25X25-MM)
4.	6I-0289	[1]	PLUG
5.	6I-0363 M	[2]	BOLT (M6X1X20-MM)
6.	6I-0572 M	[2]	BOLT (M8X1.25X20-MM)
7.	7C-0351	[2]	PLUG-DRAIN (ENGINE OIL)
8.	067-6213	[1]	GASKET
9.	101-3771 M	[4]	BOLT (M8X1.25X85-MM)
10.	304-8764	[1]	PAN AS-OIL (ENGINE)(ENGINE)
10A.	7C-1224	[2]	INSERT
11.	225-6005	[1]	GASKET
12.	225-6041	[1]	TUBE
13.	230-8094	[1]	BRIDGE
	M		METRIC PART

#SEBP41840048

232-7442: PISTON & ROD GP

PISTON & ROD GP

232-7442 PISTON & ROD GP
S/N CRS1-UP
PART OF 234-3059 ENGINE AR-PRIMARY
AN ATTACHMENT

i02053615 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	225-5437	[4]	PISTON AS
			(EACH INCLUDES)
	288-1394 AB		PISTON AS (0.5-MM OS)
	288-1395 AB		PISTON AS (1-MM OS)
2.	124-3536	[2]	RING-RETAINING
3.	225-5436	[1]	KIT-PISTON RING
	334-2318 AB		KIT-PISTON RING (1-MM OS)(1-MM OS)
	334-2319 AB		KIT-PISTON RING (0.5-MM OS)(0.5-MM OS)
4.	225-5441 J	[4]	ROD AS-CONNECTING (GRADE L)(L)
			-OR-
	225-5451 J	[4]	ROD AS-CONNECTING (GRADE K)(K)
			-OR-
	225-5453 J	[4]	ROD AS-CONNECTING (GRADE J)(J)
			-OR-
	225-5454 J	[4]	ROD AS-CONNECTING (GRADE H)(H)
			-OR-
	225-5458 J	[4]	ROD AS-CONNECTING (GRADE G)(G)
			-OR-
	225-5459 J	[4]	ROD AS-CONNECTING (GRADE F)(F)
			(EACH ROD AS INCLUDES)
5.	225-5438	[1]	BUSHING
6.	225-5439	[2]	BOLT-SPECIAL
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	J		ENSURE THAT CORRECT ROD LENGTH IS FITTED

#SEBP41840049

233-7233: PISTON & ROD GP

PISTON & ROD GP

233-7233 PISTON & ROD GP
S/N CRS1-UP
PART OF 234-3058 ENGINE AR-PRIMARY
AN ATTACHMENT

i02052227 SEBP4184

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Parts for your 416D BACKHOE LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	233-7232	[4]	PISTON AS
			(EACH PISTON AS INCLUDES)
2.	124-3536	[2]	RING-RETAINING
3.	233-7231	[1]	RING GP-PISTON
4.	225-5441 BJ	[4]	ROD AS-CONNECTING (GRADE L)
			-OR-
	225-5451 BJ	[4]	ROD AS-CONNECTING (GRADE K)
			-OR-
	225-5453 BJ	[4]	ROD AS-CONNECTING (GRADE J)
			-OR-
	225-5454 BJ	[4]	ROD AS-CONNECTING (GRADE H)
			-OR-
	225-5458 BJ	[4]	ROD AS-CONNECTING (GRADE G)
			-OR-
	225-5459 BJ	[4]	ROD AS-CONNECTING (GRADE F)
			(EACH ROD AS INCLUDES)
5.	225-5438	[1]	BUSHING
6.	225-5439	[2]	BOLT-SPECIAL


			AVAILABLE REPAIR KIT(S):
	288-9942 AB	[1]	PISTON AS (0.5-MM OS)
			(INCLUDES RETAINING RINGS & PISTON RING KIT)
	288-9943 AB	[1]	PISTON AS (1-MM OS)
			(INCLUDES RETAINING RINGS & PISTON RING KIT)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	J		ENSURE THAT CORRECT ROD LENGTH IS FITTED