317-2441 CYLINDER HEAD GP S/N 2GR8193-8277 777D TRUCK

BASIC ENGINE

CYLINDER HEAD GP

0. 317-2441 CYLINDER H
1. 335-6220 CYLINDER H
2. 350-4386 CYLINDER H
3. 380-5795 CYLINDER H

DAMPER GP

4. 450-0259 DAMPER GP
5. 7E-6140 DAMPER GP
6. 8N-7182 DAMPER GP

DRIVE GP-ACCESSORY

7. 107-7361 DRIVE GP-A
8. 383-0859 DRIVE GP-A
9. 7N-3978 DRIVE GP-A
0. INFORMATION

TRUCK 777D TRUCK 2YW
3508B Engine Emissions Repower Tier I For 777B And 777D Off-Highway Truck 2YW00001-UP (MACHINE) SEBP4383 777D 2YW (1998)

BASIC ENGINE

CYLINDER HEAD GP

201-4257 CYLINDER HEAD GP

317-2440 CYLINDER HEAD GP

317-2441 CYLINDER HEAD GP

335-6220 CYLINDER HEAD GP

350-4386 CYLINDER HEAD GP

380-5795 CYLINDER HEAD GP

#SEBP43830060

317-2441: CYLINDER HEAD GP

CYLINDER HEAD GP

317-2441 CYLINDER HEAD GP
S/N 2GR8193-8277

i02904104 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890	[1]	PLUG-PIPE
2.	110-6991	[1]	GASKET-CYLINDER HEAD
3.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
5.	325-1412	[4]	SEAL AS-WATER
6.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	325-1410	[4]	SEAL AS-WATER
9.	317-2440 Y	[1]	CYLINDER HEAD GP
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP43830061

335-6220: CYLINDER HEAD GP

CYLINDER HEAD GP

335-6220 CYLINDER HEAD GP
S/N 2GR4628-UP
FIELD REPLACEMENT FOR @@@@@317-2440@@@@@

i03432503 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[4]	LOCK-RETAINER
2.	133-9306	[2]	GUIDE-VALVE (STANDARD)(INLET)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)(INLET)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)(INLET)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)(INLET)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)(INLET)
3.	468-8825	[2]	VALVE-EXHAUST
4.	197-6995	[2]	GUIDE-VALVE (STANDARD)(EXHAUST)
	276-3875 AB		GUIDE-VALVE (0.127-MM OS)(EXHAUST)
	276-3876 AB		GUIDE-VALVE (0.25-MM OS)(EXHAUST)
	320-7710 AB		GUIDE-VALVE (0.381-MM OS, EXHAUST)
	320-7711 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
5.	197-7055	[4]	LOCK-RETAINER
6.	468-8824	[2]	VALVE-INLET
7.	290-1351 Y	[1]	CYLINDER HEAD AS
8.	316-5976	[4]	SPRING (OUTER)
9.	316-5977	[4]	SPRING (INNER)
10.	316-5978	[2]	ROTOCOIL AS (INLET)
11.	316-5979	[2]	ROTOCOIL AS (EXHAUST)
12.	316-5980	[2]	SEAL-VALVE STEM
13.	316-5981	[2]	WASHER (17.8X44.5X3-MM THK)

	449-7113 BF	[2]	ROTOCOIL AS
	449-7116 BF	[2]	SEAL-VALVE STEM
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP43830062

350-4386: CYLINDER HEAD GP

CYLINDER HEAD GP

350-4386 CYLINDER HEAD GP
S/N 2GR8278-8284

i03666965 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890	[1]	PLUG-PIPE
2.	317-2440 Y	[1]	CYLINDER HEAD GP
3.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
5.	420-0653	[4]	SEAL AS-WATER
6.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	420-0652	[4]	SEAL AS-WATER
9.	362-8264	[1]	GASKET-CYLINDER HEAD
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP43830063

380-5795: CYLINDER HEAD GP

CYLINDER HEAD GP

380-5795 CYLINDER HEAD GP
S/N 2GR8285-UP

i04996449 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[4]	LOCK-RETAINER
2.	133-9306	[2]	GUIDE-VALVE (STANDARD)(INLET)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)(INLET)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)(INLET)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)(INLET)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)(INLET)
3.	154-1612 Y	[1]	CYLINDER HEAD AS
4.	468-8825	[2]	VALVE-EXHAUST
5.	197-6995	[2]	GUIDE-VALVE (STANDARD)(EXHAUST)
	276-3875 AB		GUIDE-VALVE (0.127-MM OS)(EXHAUST)
	276-3876 AB		GUIDE-VALVE (0.25-MM OS)(EXHAUST)
	320-7710 AB		GUIDE-VALVE (0.381-MM OS, EXHAUST)
	320-7711 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
6.	197-7055	[4]	LOCK-RETAINER
7.	468-8824	[2]	VALVE-INLET
8.	316-5976	[4]	SPRING (OUTER)
9.	316-5977	[4]	SPRING (INNER)
10.	316-5978	[2]	ROTOCOIL AS (INLET)
11.	316-5979	[2]	ROTOCOIL AS (EXHAUST)
12.	316-5980	[2]	SEAL-VALVE STEM
13.	316-5981	[2]	WASHER (17.8X44.5X3-MM THK)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP43830064

450-0259: DAMPER GP

DAMPER GP

450-0259 DAMPER GP
S/N 2GR8285-UP

i05811868 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-0854	[1]	ADAPTER-DAMPER
2.	393-1578	[1]	DAMPER AS
3.	2M-0849	[10]	WASHER-HARD (13.5X25.5X5-MM THK)
4.	7B-3235	[10]	BOLT (1/2-13X1.375-IN)

#SEBP43830065

7E-6140: DAMPER GP

DAMPER GP

7E-6140 DAMPER GP
S/N 2GR8272-8284

i01299839 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-0854	[1]	ADAPTER-DAMPER
2.	193-3288 C	[1]	DAMPER AS
3.	2M-0849	[10]	WASHER-HARD (13.5X25.5X5-MM THK)
4.	7B-3235	[10]	BOLT (1/2-13X1.375-IN)
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP43830066

8N-7182: DAMPER GP

DAMPER GP

8N-7182 DAMPER GP
S/N 2GR1986-8271

i00090789 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-0854 C	[1]	ADAPTER-DAMPER
2.	193-3288	[1]	DAMPER AS
3.	8S-4757	[6]	BOLT (1-14X8-IN)
4.	5P-8250	[6]	WASHER (28X49X5-MM THK)
5.	7B-3235	[10]	BOLT (1/2-13X1.375-IN)
6.	2M-0849	[10]	WASHER-HARD (13.5X25.5X5-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP43830067

107-7361: DRIVE GP-ACCESSORY

DRIVE GP-ACCESSORY

107-7361 DRIVE GP-ACCESSORY -UPPER, RH
S/N 2GR1986-8284
STANDARD ROTATION
CANNOT BE USED WITH MECHANICAL GOVERNOR

i00094531 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7C-4165	[1]	ADAPTER AS
1A.	127-5400	[1]	BUSHING
2.	0L-1351	[10]	BOLT (3/8-16X0.875-IN)
3.	6V-3348	[1]	SEAL-O-RING
4.	8T-6757	[1]	PLUG-PIPE
5.	8T-6759	[1]	PLUG-PIPE
6.	5P-0840	[1]	SEAL-O-RING
7.	259-4598	[1]	SEAL-O-RING
8.	107-0466	[1]	GEAR-ACCESSORY DRIVE (55-TEETH)
9.	235-3546	[1]	SEAL-O-RING
10.	107-7362	[1]	COVER AS
10A.	2S-7056	[1]	BUSHING

#SEBP43830068

383-0859: DRIVE GP-ACCESSORY

DRIVE GP-ACCESSORY

383-0859 DRIVE GP-ACCESSORY -UPPER, RH
S/N 2GR8285-UP

i05065445 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	364-6393	[1]	COVER AS (FRONT)
1A.	127-5400	[1]	BUSHING
2.	7C-4165	[1]	ADAPTER AS (REAR)
2A.	127-5400	[1]	BUSHING
3.	492-1584	[1]	GEAR-ACCESSORY DRIVE
4.	235-3546	[1]	SEAL-O-RING
5.	0L-1351	[4]	BOLT (3/8-16X0.875-IN)
6.	3B-1915	[6]	BOLT (3/8-16X1.375-IN)
7.	259-4598	[1]	SEAL-O-RING
8.	5P-0840	[1]	SEAL-O-RING
9.	6V-3348	[1]	SEAL-O-RING
10.	8T-6757	[1]	PLUG-PIPE
11.	8T-6759	[1]	PLUG-PIPE
12.	2B-2695	[4]	BOLT (5/16-18X0.875-IN)
13.	7N-7539	[2]	WASHER-THRUST
14.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)
15.	5M-2894	[6]	WASHER-HARD (10.2X18.5X2.5-MM THK)

	7N-8374 ABF	[1]	COVER-PUMP
	9X-7371 ABF	[1]	SEAL-O-RING
	0S-1592 ABF	[2]	BOLT (5/8-11X1.25-IN)
	5P-8247 ABF	[2]	WASHER-HARD (17X32X3.5-MM THK)
			(ABOVE PARTS OPTIONAL) (FOR USE WITHOUT ACCESSORY GROUP)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN

#SEBP43830069

7N-3978: DRIVE GP-ACCESSORY

DRIVE GP-ACCESSORY

7N-3978 DRIVE GP-ACCESSORY
S/N 2GR1986-8180
LOWER FLYWHEEL HOUSING

i00094470 SEBP4383

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Parts for your 777D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1V-6341	[2]	SEAL
2.	2G-8135	[1]	YOKE
3.	2K-7471	[1]	LOCKNUT (1-14-THD)
4.	5R-7137	[4]	WASHER-SEALING
5.	7N-2865	[1]	GEAR-DRIVE (73-TEETH)
6.	7N-2909	[1]	GEAR AS-CLUSTER (60, 50-TEETH)
	7N-2910	[1]	BUSHING
7.	7N-3005	[1]	SHAFT-IDLER
8.	7N-3006	[2]	WASHER-THRUST
9.	7N-8525	[2]	WASHER-THRUST
10.	235-3548	[1]	SEAL-O-RING
13.	141-7130	[1]	ADAPTER AS
	137-8299	[1]	BUSHING
14.	163-2600	[1]	CAGE AS
	3F-6795	[1]	DOWEL
	137-8298	[1]	BUSHING
15.	188-4783 C	[1]	SHAFT AS
	8T-2153	[1]	SETSCREW-SOCKET (1/4-28X0.31-IN)
15A.	109-5724	[1]	SEAL AS (LIP TYPE)
			(INCLUDES SEALS & SLEEVE)
16.	1A-1460	[4]	BOLT (1/2-13X2-IN)
17.	1D-4574	[1]	BOLT (1/2-13X6-IN)
18.	1F-7958 C	[4]	NUT-FULL (1/2-13-THD)
19.	3D-0490	[4]	STUD-TAPERLOCK (1/2-13X1.97-IN)
20.	3F-5792	[1]	SEAL-O-RING
21.	3K-5234	[1]	WASHER-HARD (28X49X6-MM THK)
22.	4K-0367	[2]	NUT-FULL (5/8-11-THD)
23.	5D-3954	[2]	STUD-TAPERLOCK (5/8-11X4.4-IN)
24.	5D-9514	[1]	BOLT (5/8-11X6.25-IN)
25.	5P-2546	[12]	BOLT-12 POINT HEAD (7/16-14X1.25-IN)
26.	5P-8245	[9]	WASHER-HARD (13.5X25.5X3-MM THK)
27.	5P-8247	[3]	WASHER-HARD (17X32X3.5-MM THK)
	C		CHANGE FROM PREVIOUS TYPE

Information:

BASIC ENGINE

CYLINDER HEAD GP

Engine News

New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2013/12/10

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Special Instruction

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Technical Information Bulletin

Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}

Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}

Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}

Specifications

Cylinder Head
3508B Engine for Caterpillar Built Machines

Cylinder Head Valves
3500B Engines for Excavators

Tool Operating Manual

Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}

Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}

188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}

CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}

434-6509 Water Ferrule Pressure Tool{0374, 0599, 0701, 0703, 1100}
434-6509 Water Ferrule Pressure Tool{0374, 0599, 0701, 0703, 1100}

421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}

M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}

Systems Operation

Cylinder Block, Liners and Heads
3500B Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Applied Failure Analysis

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Testing and Adjusting

Valve Lash and Valve Bridge Adjustment
3500B Engines for Caterpillar Built Machines

Valve Lash Check
3508B Engine for Caterpillar Built Machines

Troubleshooting

Valve Rotocoil or Spring Lock Is Free
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

Disassembly and Assembly

Rocker Shaft and Pushrod - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Head - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Head - Disassemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Head - Assemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Head - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Service Magazine

The Oil Seals Have Been Removed From The Exhaust Valves {1100}
2000/12/25

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2010/10/06

Maintenance Intervals for Valve Bridge and Valve Lash Adjustment of 3500 and C175 Machine Engines {1102}
2013/05/13

New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/12/22

Procedure for Cylinder Head Bolt Tightening {1100}
2004/07/12

Oversized Valve Guides are Available {1104}
2005/01/31

Corrections to Specifications "Cylinder Head Valves" {1100}
2005/03/21

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/11

Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03

An Improved Outer Valve Spring is Used {1100, 1108}
2005/12/26

A Cylinder Head Gasket was Reinstated {1124}
2010/04/08

Use the Correct Parts in the Valve Train {1100}
2007/01/22

Some Gasket Kits are Reinstated and Some New Gasket Kits are Available {1000, 1100}
2008/02/18

A New Gasket Improves the Sealing between the Exhaust Manifold and the Cylinder Head on Some 3500 Machine Engines {1100}
2009/05/11

New Water Ferrules Are Available for 3500 Engine Cylinder Heads {1124, 7555}
2013/05/22

New Exhaust Valves Are Used in Certain 3500 Machine Engines {1100, 1105}
2014/01/13

Caterpillar Parts SIS Catalog 777D :

317-2440 CYLINDER HEAD GP

201-4257 CYLINDER HEAD GP

145-3216 CYLINDER HEAD GP

101-0830 CYLINDER HEAD GP

290-1351 CYLINDER HEAD AS

242-5328 CYLINDER HEAD AS

161-2508 CYLINDER HEAD AS

335-6220 CYLINDER HEAD GP

350-4386 CYLINDER HEAD GP

380-5795 CYLINDER HEAD GP

450-0259 DAMPER GP

7E-6140 DAMPER GP

8N-7182 DAMPER GP

107-7361 DRIVE GP-ACCESSORY

383-0859 DRIVE GP-ACCESSORY

Truck sale:

Caterpillar 777D
- Off Highway Trucks
PETERSON TRACTOR CO

545,000

Caterpillar 777D, Off Highway Trucks, Construction
- Off Highway Trucks
CLEVELAND BROTHERS EQUIPMENT COMPANY INC

525,000

Caterpillar 777D, Off Highway Trucks, Construction
- Off Highway Trucks
CLEVELAND BROTHERS EQUIPMENT COMPANY INC

417,150

Caterpillar 777D, Off Highway Trucks, Construction
- Off Highway Trucks
CLEVELAND BROTHERS EQUIPMENT COMPANY INC

Caterpillar 777 D
- Off Highway Trucks
MADISA