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249-9223 STARTING AID GP S/N KDG198-UP; SCR668-UP; KHX1-UP 24-VOLT FRONT PART OF 290-0756, 387-8487 ENGINE AR, 224-9842, 235-8135, 270-2768, 270-2769, 290-0754, 290-0755, 387-8488, 423-3918, 423-3921 ENGINE AR-COMPLETE ALSO AN ATTACHMENT 325D L


ELECTRICAL AND STARTING SYSTEM
STARTING AID GP
STARTING AR
STARTING MOTOR GP

EXCAVATOR 325D L EXCAVATOR AZP
 325D & 325D L Excavators AZP00001-UP (MACHINE) POWERED BY C7 Engine SEBP4417 325D L AZP   (2005)

ELECTRICAL AND STARTING SYSTEM

STARTING AID GP
STARTING AID GP
231-3949 STARTING AID GP
STARTING AID GP
249-9223 STARTING AID GP
STARTING AID GP
249-9223 STARTING AID GP
STARTING AID GP-ETHER
239-6676 STARTING AID GP-ETHER
VALVE GP-ETHER STARTING
239-1134 VALVE GP-ETHER STARTING
 

#SEBP44170370
 

249-9223: STARTING AID GP

249-9223 STARTING AID GP
S/N KDG198-UP; SCR668-UP; KHX1-UP
24-VOLT FRONT
PART OF 290-0756, 387-8487 ENGINE AR, 224-9842, 235-8135, 270-2768, 270-2769, 290-0754, 290-0755, 387-8488, 423-3918, 423-3921 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i02500082 SEBP4417
2499223 STARTING AID GP Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 398-0940 Y [1] SWITCH GP-MAGNETIC (24-VOLT)(AIR INLET HEATER RELAY)  
2. 229-8851 [1] CABLE AS  
  125-7876 E TUBE-HEAT SHRINK (17.78-MM DIA)(4-CM)  
  308-8161 [1] COVER-TERMINAL  
  316-5240 [1] COVER-TERMINAL  
3. 283-1224 [1] BRACKET AS  
4. 208-9277 M [2] BOLT-FLANGE HEAD (M6X1X20-MM)  
5. 208-9282 M [4] BOLT (M8X1.25X25-MM)  
6. 208-9283 M [2] BOLT-FLANGE HEAD (M8X1.25X30-MM)  
7. 6V-5192 M [1] BOLT-SOCKET HEAD (M8X1.25X30-MM)  
8. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
9. 3S-2093 [1] STRAP-CABLE  
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170371
 

239-6676: STARTING AID GP-ETHER

239-6676 STARTING AID GP-ETHER
S/N KDG1-UP; AZP1-UP; SCR1-UP; CYW1-UP
PART OF 275-3747, 314-3586 STARTING AR-COLD WEATHER
AN ATTACHMENT
i02453991 SEBP4417
2396676 STARTING AID GP-ETHER Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-6312 [1] UNION  
2. 5P-6313 [3] NUT (5/16-24-THD)  
3. 5P-6314 [3] SLEEVE  
4. 7N-0140 [1] TUBE AS-COIL  
5. 7N-2059 [1] CLAMP AS (CYLINDER)  
6. 9T-6635 [1] PLUG  
7. 239-1134 Y [1] VALVE GP-ETHER STARTING (24-VOLT)  
8. 241-4194 [1] FITTING AS (CONTROL)  
  236-4545 [1] NUT-SLEEVE (5/16-24-THD)  
9. 255-2906 [1] TUBE  
10. 255-2909 [1] PLATE AS  
11. 255-2910 [1] PLATE AS  
12. 255-2994 [1] TUBE  
13. 255-2995 [1] TUBE  
14. 297-6828 [1] ATOMIZER GP-ETHER  
  236-4545 [1] NUT-SLEEVE (5/16-24-THD)  
15. 2B-2404 [3] CLIP  
16. 3D-5102 [3] GROMMET  
17. 3K-0360 [1] SEAL-O-RING  
18. 5P-1076 [4] WASHER-HARD (13.5X30X4-MM THK)  
19. 8T-4121 [3] WASHER-HARD (11X21X2.5-MM THK)  
20. 8T-4136 M [2] BOLT (M10X1.5X25-MM)  
21. 8T-4137 M [1] BOLT (M10X1.5X20-MM)  
22. 8T-4189 M [4] BOLT (M8X1.25X20-MM)  
23. 8T-4192 M [4] BOLT (M12X1.75X25-MM)  
24. 8T-4224 [4] WASHER-HARD (8.8X16X2-MM THK)  
   
  7N-0296 A [1] CYLINDER AS-ETHER  
    (MUST BE PROCURED LOCALLY FROM YOUR CAT DEALER)
  A   NOT PART OF THIS GROUP
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170372
 

229-1799: STARTING AR-COLD WEATHER

229-1799 STARTING AR-COLD WEATHER
S/N CYW1-UP
AN ATTACHMENT
i02400251 SEBP4417
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  251-0440 Y [1] BATTERY & WIRING GP (COLD WEATHER)  
  128-5626 Y [1] STARTING MOTOR GP-ELECTRIC (COLD WEATHER)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170373
 

275-3747: STARTING AR-COLD WEATHER

275-3747 STARTING AR-COLD WEATHER
S/N KDG1-UP; AZP1-UP; SCR1-UP; CYW1-UP
AN ATTACHMENT
i02491435 SEBP4417
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  251-0440 Y [1] BATTERY & WIRING GP (COLD WEATHER)  
  239-6676 Y [1] STARTING AID GP-ETHER  
  128-5626 Y [1] STARTING MOTOR GP-ELECTRIC (COLD WEATHER)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170374
 

314-3586: STARTING AR-COLD WEATHER

314-3586 STARTING AR-COLD WEATHER
S/N KDG1-UP; AZP1-UP; SCR1-UP; CYW1-UP
AN ATTACHMENT
i03033062 SEBP4417
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  251-0440 Y [1] BATTERY & WIRING GP (COLD WEATHER)  
  239-6676 Y [1] STARTING AID GP-ETHER  
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170375
 

111-4275: STARTING MOTOR GP-ELECTRIC

111-4275 STARTING MOTOR GP-ELECTRIC
S/N KDG198-UP; SCR668-UP; KHX393-UP
PART OF 290-0756 ENGINE AR, 224-9842, 235-8135, 270-2768, 270-2769, 290-0754, 290-0755 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i02455664 SEBP4417
1114275 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 118-9573 M [3] BOLT-12 POINT HEAD (M10X1.5X35-MM)  
2. 8Y-9603 [1] CABLE AS-STARTING MOTOR  
  1S-7251 [1] TERMINAL-CABLE (00-GA, 1/2-IN SCREW)  
  1S-7252 [1] TERMINAL-CABLE (00-GA, 3/8-IN SCREW)  
  5P-0747 E CABLE (00-GA, BLACK)(28-CM)  
3. 3K-3257 [1] GASKET  
4. 8T-4191 M [1] BOLT (M10X1.5X16-MM)  
5. 8T-4121 [4] WASHER-HARD (11X21X2.5-MM THK)  
6. 207-1517 Y [1] STARTING MOTOR GP-ELECTRIC  
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170376
 

128-5626: STARTING MOTOR GP-ELECTRIC

128-5626 STARTING MOTOR GP-ELECTRIC
24 VOLT
PART OF 387-8487 ENGINE AR, 224-9842, 290-0754, 290-0755, 387-8488, 423-3918, 423-3921 ENGINE AR-COMPLETE, 229-1799, 275-3747 STARTING AR-COLD WEATHER
AN ATTACHMENT
i01774014 SEBP4417
1285626 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3K-3257 [1] GASKET  
2. 8Y-9603 [1] CABLE AS-STARTING MOTOR  
  1S-7251 [1] TERMINAL-CABLE (00-GA, 1/2-IN SCREW)  
  1S-7252 [1] TERMINAL-CABLE (00-GA, 3/8-IN SCREW)  
  5P-0747 E CABLE (00-GA, BLACK)(28-CM)  
3. 118-9573 M [3] BOLT-12 POINT HEAD (M10X1.5X35-MM)  
4. 207-1551 CY [1] STARTING MOTOR GP-ELECTRIC (STARTING)  
5. 8T-4121 [4] WASHER-HARD (11X21X2.5-MM THK)  
6. 8T-4191 M [1] BOLT (M10X1.5X16-MM)  
  C   CHANGE FROM PREVIOUS TYPE
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170377
 

201-4204: STARTING MOTOR GP-ELECTRIC

201-4204 STARTING MOTOR GP-ELECTRIC
S/N KHX1-UP
24 VOLT
PART OF 224-9842, 235-8135, 270-2768 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i01653301 SEBP4417
2014204 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 118-9573 M [3] BOLT-12 POINT HEAD (M10X1.5X35-MM)  
2. 8T-4121 [4] WASHER-HARD (11X21X2.5-MM THK)  
3. 3K-3257 [1] GASKET  
4. 8T-4191 M [1] BOLT (M10X1.5X16-MM)  
5. 201-3153 [1] WIRE AS  
6. 207-1511 Y [1] STARTING MOTOR GP-ELECTRIC  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP44170378
 

207-1511: STARTING MOTOR GP-ELECTRIC

207-1511 STARTING MOTOR GP-ELECTRIC
S/N KHX1-UP
24 VOLT
PART OF 201-4204 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1517@@@@@
ALSO AN ATTACHMENT
i01622658 SEBP4417
2071511 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATORS & BUSHING)
2. 106-7149 [1] HOUSING AS  
3. 102-9863 [1] TERMINAL AS  
4. 6V-8188 [4] NUT (1/2-13-THD)  
5. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
6. 3E-7853 [1] TERMINAL  
7. 9X-4821 [1] PLATE AS  
8. 9X-4822 [1] COIL AS  
9. 7T-3454 [1] INSULATOR  
10. 9X-4271 [1] CONNECTOR  
11. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
12. 8T-8569 [1] INSULATOR-TERMINAL  
13. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
14. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
15. 7X-1950 [4] SHOE-POLE  
16. 7X-1958 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER AS, SHAFT AS, GASKET, SEALS, RINGS, STOP & NUT)
17. 3R-8797 [8] SCREW & WASHER AS (3/8-24X0.72-IN)  
18. 7X-1951 [1] ARMATURE AS (24-VOLT)  
19. 7X-1952 [1] HOUSING AS-LEVER  
20. 4M-1831 [1] PLUG-LEVER HOUSING  
21. 7L-2894 [1] GASKET  
22. 0S-1597 [5] BOLT (1/4-28X1-IN)  
23. 7X-1953 [1] DRIVE AS-MOTOR  
24. 7X-1954 [1] HOUSING AS-DRIVE  
25. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
26. [1] KIT-SOLENOID (24-VOLT, STARTING MOTOR)  
27. 6V-8378 [2] NUT (10-32-THD)  
28. 8F-1434 [1] LOCKWASHER  
29. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
30. 9X-4824 [1] COVER-STARTING MOTOR  
31. 9X-4825 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES BRUSHES, SEAL, SCREWS & SPRINGS)
   
    AVAILABLE REPAIR KIT(S):
  9X-4270 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, SEALS, CUPS, SPACER, STOP, PLUGS, GASKET, WASHERS, RING & SCREW AS)
 

#SEBP44170379
 

207-1517: STARTING MOTOR GP-ELECTRIC

207-1517 STARTING MOTOR GP-ELECTRIC
S/N KDG198-UP; SCR668-UP; KHX393-UP
24 VOLT
PART OF 111-4275 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT FOR @@@@@207-1511@@@@@
ALSO AN ATTACHMENT
i01619485 SEBP4417
2071517 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 325D L EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATORS & BUSHING)
2. 106-7149 [1] HOUSING AS  
3. 102-9863 [1] TERMINAL AS  
4. 6V-8188 [4] NUT (1/2-13-THD)  
5. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
6. 3E-7853 [1] TERMINAL  
7. 9X-4821 [1] PLATE AS  
8. 3E-7852 [1] COIL-STARTING MOTOR (24-VOLT)  
9. 7T-3454 [1] INSULATOR  
10. 9X-4271 [1] CONNECTOR  
11. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATORS & GROMMET)
12. 8T-8569 [1] INSULATOR-TERMINAL  
13. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
14. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
15. 7X-1950 [4] SHOE-POLE  
16. 3E-7861 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER AS, SHAFT AS, GASKET, O-RINGS, RING & NUT)
17. 3R-8797 [8] SCREW & WASHER AS (3/8-24X0.72-IN)  
18. 3E-7855 [1] ARMATURE AS-STARTER (24-VOLT)  
19. 7X-1952 [1] HOUSING AS-LEVER  
20. 4M-1831 [1] PLUG-LEVER HOUSING  
21. 7L-2894 [1] GASKET  
22. 0S-1597 [5] BOLT (1/4-28X1-IN)  
23. 3E-7857 [1] DRIVE AS-STARTING MOTOR  
24. 3E-7858 [1] HOUSING AS  
25. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
26. 206-8784 [1] KIT-SOLENOID (24-VOLT)  
    (INCLUDES SOLENOID AS, BOLT, CONNECTORS & NUTS)
27. 6V-8378 [2] NUT (10-32-THD)  
28. 8F-1434 [1] LOCKWASHER  
29. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
30. 9X-4824 [1] COVER-STARTING MOTOR  
31. 9X-4825 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES O-RING, SCREWS, BRUSHES & SPRINGS)
   
    AVAILABLE REPAIR KIT(S):
  3E-7860 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, PLUGS, CUPS, SEAL, NUT, O-RINGS, GASKET, SPACER, WASHERS & SCREW ASSEMBLIES)
 

Information:

Operation and Maintenance Manual
Ether Starting Aid Cylinder - Replace - If Equipped
325D and 329D Excavators
Engine Starting
325D and 329D Excavators
Special Instruction
Procedure for the Installation of new Components that Improve Hard Starting in Cold Weather Conditions{1000, 1401, 1456, 1900, 1920}
Procedure for the Installation of new Components that Improve Hard Starting in Cold Weather Conditions{1000, 1401, 1456, 1900, 1920}
Technical Information Bulletin
Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}
Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}
Troubleshooting
CID 2417 FMI 05 Ether Injection Control Solenoid current low
C7 and C9 Engines for Caterpillar Built Machines
CID 2417 FMI 06 Ether Injection Control Solenoid current high
C7 and C9 Engines for Caterpillar Built Machines
Ether Injection System - Test
C7 and C9 Engines for Caterpillar Built Machines
Service Magazine
New Components Improve Hard Starting in Cold Weather Conditions {1401, 1453, 1456, 1920}
2008/10/27
A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/19

Caterpillar Parts SIS Catalog 325D L :

STARTING AID GP
249-9223 STARTING AID GP
STARTING AID GP
231-3949 STARTING AID GP
SENSOR GP-TEMPERATURE
274-7396 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
274-7395 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
234-5013 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
234-5012 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
STARTING AID GP-ETHER
239-6676 STARTING AID GP-ETHER
229-1799 STARTING AR-COLD WEATHER
275-3747 STARTING AR-COLD WEATHER
314-3586 STARTING AR-COLD WEATHER
STARTING MOTOR GP-ELECTRIC
111-4275 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
128-5626 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
201-4204 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
207-1511 STARTING MOTOR GP-ELECTRIC

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