238-1565 WIRING GP-QUICK COUPLER S/N JJG1-UP PART OF 279-5323 LINES GP-COUPLER AN ATTACHMENT 324D L EXCAVATOR

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 238-1565 WIRING GP-
1. 342-3039 WIRING GP-
2. 283-2913 WIRING GP-

POWER TRAIN

DRIVE GP-FINAL

3. 227-6133 DRIVE GP-F
4. 267-6878 DRIVE GP-F
5. 270-4671 DRIVE GP-F
6. 309-9104 DRIVE GP-F
7. 333-2907 DRIVE GP-F

POWER TRAIN AR

8. 218-5084 POWER TRAI

SPROCKET GP

9. 145-3042 SPROCKET G
0. INFORMATION

EXCAVATOR 324D L EXCAVATOR JJG
324D L Hydraulic Excavator JJG00001-UP (MACHINE) POWERED BY C-7 Engine SEBP4515 324D L JJG (2006)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

251-0430 WIRING GP-PLATFORM

231-1764 WIRING GP-QUICK COUPLER

238-1565 WIRING GP-QUICK COUPLER

342-3039 WIRING GP-QUICK COUPLER

283-2913 WIRING GP-RADIO

478-5067 CONVERSION AR-QUICK COUPLER

#SEBP45150330

238-1565: WIRING GP-QUICK COUPLER

WIRING GP-QUICK COUPLER

238-1565 WIRING GP-QUICK COUPLER
S/N JJG1-UP
PART OF 279-5323 LINES GP-COUPLER
AN ATTACHMENT

i02477862 SEBP4515

2381565 WIRING GP-QUICK COUPLER Parts scheme

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[7]	STRAP-CABLE
2.	7K-1181	[16]	STRAP-CABLE
3.	238-1588	[1]	HARNESS AS-SOLENOID (QUICK COUPLER DISENGAGE)
	230-4011	[1]	PLUG AS-CONNECTOR (2-PIN)
	243-4505	[1]	RECEPTACLE AS-CONNECTOR (2-PIN)

#SEBP45150331

342-3039: WIRING GP-QUICK COUPLER

WIRING GP-QUICK COUPLER

342-3039 WIRING GP-QUICK COUPLER
S/N JJG1-UP
PART OF 344-4214 CONTROL AR-COUPLER
AN ATTACHMENT

i03754322 SEBP4515

3423039 WIRING GP-QUICK COUPLER Parts scheme

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[10]	STRAP-CABLE
2.	7K-1181	[6]	STRAP-CABLE
3.	342-3040	[1]	HARNESS AS-SOLENOID (COUPLER)
	8T-8730	[1]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	8T-8737	[1]	PLUG-SEAL
	9W-0852	[1]	PIN-CONNECTOR (14-GA TO 16-GA)
	9W-0844	[1]	SOCKET-CONNECTOR (14-GA TO 16-GA)
	2L-8079	[1]	TERMINAL-RING (14-GA TO 16-GA, 3/8-IN SCREW)
	230-4011	[1]	PLUG AS-CONNECTOR (2-PIN)
	264-7029	[1]	SEAL-CONNECTOR
	243-4505	[1]	RECEPTACLE AS-CONNECTOR (2-PIN)

#SEBP45150332

283-2913: WIRING GP-RADIO

WIRING GP-RADIO

283-2913 WIRING GP-RADIO
S/N JJG1-UP
12-VOLT
CANNOT BE USED WITH @@@@@251-0538@@@@@
AN ATTACHMENT

i02724420 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[11]	STRAP-CABLE
2.	4I-7889	[1]	SPACER (11X25X45-MM THK)
3.	7K-1181	[10]	STRAP-CABLE
4.	116-0118	[1]	CLIP
5.	149-5050	[4]	RELAY (24-VOLT)(SPEAKERS)
6.	170-2512 Y	[1]	SWITCH GP-TOGGLE (12-VOLT, 24-VOLT SPEAKER)
7.	267-7676	[1]	BRACKET AS
8.	267-7695	[1]	BRACKET AS
9.	283-2914	[1]	HARNESS AS-RADIO
	8T-8737	[9]	PLUG-SEAL
	8T-8730	[21]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	9W-0844	[6]	SOCKET-CONNECTOR (14-GA TO 16-GA)
	149-5069	[8]	TERMINAL-BLADE (14-GA TO 20-GA)
	149-5070	[12]	TERMINAL-BLADE (16-GA TO 20-GA)
	125-7874 E		TUBE-HEAT SHRINK (5.72-MM DIA)(20-CM)
	125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(10-CM)
	8T-8729	[6]	PIN-CONNECTOR (16-GA TO 18-GA)
	9W-0852	[2]	PIN-CONNECTOR (14-GA TO 16-GA)
	3S-2093	[25]	STRAP-CABLE
	149-5051	[4]	CONNECTOR-RECEPTACLE
	155-2274	[1]	KIT-CONNECTING PLUG (6-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
	230-5010	[1]	PLUG AS-CONNECTOR (6-PIN)
	264-7032	[1]	SEAL-CONNECTOR
	231-2295	[2]	PLUG AS-CONNECTOR (8-PIN)
			(EACH INCLUDES)
	264-7033	[1]	SEAL-CONNECTOR
	243-4509	[2]	RECEPTACLE AS-CONNECTOR (8-PIN)
10.	283-2984	[1]	COVER
11.	324-5770	[1]	CONVERTER-POWER (24-VOLT TO 12-VOLT)
12.	8T-4171 M	[4]	BOLT (M6X1X12-MM)
13.	8T-5005 M	[1]	BOLT (M10X1.5X70-MM)
14.	9X-2042 M	[7]	SCREW-TRUSS HEAD (M6X1X12-MM)
15.	9X-8256	[4]	WASHER (6.6X12X2-MM THK)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP45150333

227-6133: DRIVE GP-FINAL

DRIVE GP-FINAL

227-6133 DRIVE GP-FINAL -WITHOUT MOTOR
S/N JJG1-813
PART OF 270-4671 DRIVE GP-FINAL

i02319646 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-2338	[2]	PLUG-PIPE
2.	094-0578	[1]	PLATE (8-MM THK)
3.	094-0579	[1]	PLATE (9-MM THK)
4.	094-0580	[1]	PLATE (10-MM THK)
5.	094-1528	[12]	WASHER (53X84X1-MM THK)
6.	168-8452 J	[2]	BALL BEARING
7.	169-5589	[1]	GEAR-SUN (24-TEETH)
8.	169-5590	[1]	GEAR-SUN (24-TEETH)
9.	169-5592	[3]	GEAR-PLANETARY (23-TEETH)
10.	169-5593	[3]	GEAR-PLANETARY (23-TEETH)
11.	169-5594	[1]	GEAR-RING (65-TEETH)
12.	169-5601	[3]	SHAFT-PLANETARY
13.	169-5602	[3]	SHAFT-PLANETARY
14.	169-5608 J	[1]	HOUSING
15.	171-9297	[6]	WASHER (34.3X62X1-MM THK)
16.	191-2569	[3]	BEARING AS (CAGED ROLLER)
17.	191-2570	[6]	BEARING AS (CAGED ROLLER)
18.	191-2571	[1]	CARRIER-PLANETARY
19.	191-2674	[1]	GEAR-SUN (25-TEETH)
20.	191-2675	[3]	GEAR-PLANETARY (20-TEETH)
21.	191-2676	[1]	GEAR-RING (72-TEETH)
22.	191-2677	[3]	BEARING AS (CAGED ROLLER)
23.	191-2678	[1]	CARRIER AS
24.	199-4503	[1]	COVER
25.	207-1571 J	[1]	SEAL GP-DUO-CONE
	214-3570	[2]	RING-TORIC
26.	227-6117 J	[1]	HOUSING-MOTOR
27.	227-6118 J	[1]	RETAINER
28.	227-6119	[1]	CARRIER-PLANETARY
29.	227-6123 J	[2]	DOWEL
30.	227-6124 J	[2]	PLATE-WASHER
31.	093-1731	[2]	RING-RETAINING
32.	095-0891	[6]	PIN-SPRING
33.	096-0433	[3]	RING-RETAINING
34.	096-3216 M	[2]	SETSCREW-SOCKET (M12X1.75X12-MM)
35.	171-9298	[1]	SEAL-O-RING
36.	179-8733 M	[16]	BOLT (M20X2.5X170-MM)
37.	7M-8485	[2]	SEAL-O-RING
38.	7Y-0595	[3]	SPACER (58X79.6X6-MM THK)
39.	8T-0293 JM	[4]	BOLT (M12X1.75X20-MM)
40.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
41.	9X-6032 M	[12]	BOLT-SOCKET HEAD (M10X1.5X30-MM)

			AVAILABLE REPAIR KIT(S):
	227-6134 J	[1]	KIT-HOUSING (FINAL DRIVE)
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

#SEBP45150334

267-6878: DRIVE GP-FINAL

DRIVE GP-FINAL

267-6878 DRIVE GP-FINAL -WITHOUT MOTOR
S/N JJG814-UP
PART OF 309-9104 DRIVE GP-FINAL

i03028221 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-2338	[2]	PLUG-PIPE
2.	7Y-0752 BJ	[1]	SHIM (0.8-MM THK)
3.	7Y-0753 BJ	[1]	SHIM (1-MM THK)
4.	7Y-0754 BJ	[1]	SHIM (1.6-MM THK)
5.	094-0578 B	[1]	PLATE (8-MM THK)
6.	094-0579 B	[1]	PLATE (9-MM THK)
7.	094-0580 B	[1]	PLATE (10-MM THK)
8.	094-1528	[12]	WASHER (53X84X1-MM THK)
9.	114-1540 J	[4]	PIN-DOWEL
10.	168-8452 J	[2]	BALL BEARING
11.	169-5589	[1]	GEAR-SUN (24-TEETH)
12.	169-5590	[1]	GEAR-SUN (24-TEETH)
13.	169-5592	[3]	GEAR-PLANETARY (23-TEETH)
14.	169-5593	[3]	GEAR-PLANETARY (23-TEETH)
15.	169-5594	[1]	GEAR-RING (65-TEETH)
16.	169-5601	[3]	SHAFT-PLANETARY
17.	169-5602	[3]	SHAFT-PLANETARY
18.	171-9297	[6]	WASHER (34.3X62X1-MM THK)
19.	191-2569	[3]	BEARING AS (CAGED ROLLER)
20.	191-2570	[6]	BEARING AS (CAGED ROLLER)
21.	191-2571	[1]	CARRIER-PLANETARY
22.	191-2674	[1]	GEAR-SUN (25-TEETH)
23.	191-2675	[3]	GEAR-PLANETARY (20-TEETH)
24.	191-2676	[1]	GEAR-RING (72-TEETH)
25.	191-2677	[3]	BEARING AS (CAGED ROLLER)
26.	191-2678	[1]	CARRIER AS
27.	199-4503	[1]	COVER
28.	207-1571 J	[1]	SEAL GP-DUO-CONE
	214-3570	[2]	RING-TORIC
29.	267-6797 J	[1]	HOUSING-MOTOR
30.	267-6799	[1]	CARRIER-PLANETARY
31.	267-6800 J	[1]	GEAR-COUPLING
32.	267-6863 BJ	[1]	SHIM (0.75-MM THK)
33.	267-6864 BJ	[1]	SHIM (0.85-MM THK)
34.	267-6865 BJ	[1]	SHIM (0.9-MM THK)
35.	267-6866 BJ	[1]	SHIM (0.95-MM THK)
36.	267-6867 BJ	[1]	SHIM (1.2-MM THK)
37.	267-6868 BJ	[1]	SHIM (1.4-MM THK)
38.	267-6869 BJ	[1]	SHIM (1.8-MM THK)
39.	267-6870 BJ	[1]	SHIM (2-MM THK)
40.	267-6871 BJ	[1]	SHIM (2.3-MM THK)
41.	267-6879 J	[1]	HOUSING (SPROCKET)
42.	093-1731	[2]	RING-RETAINING
43.	095-0891	[6]	PIN-SPRING
44.	096-0433	[3]	RING-RETAINING
45.	096-3216 M	[2]	SETSCREW-SOCKET (M12X1.75X12-MM)
46.	171-9298	[1]	SEAL-O-RING
47.	179-8733 M	[16]	BOLT (M20X2.5X170-MM)
48.	7M-8485	[2]	SEAL-O-RING
49.	7Y-0595	[3]	SPACER (58X79.6X6-MM THK)
50.	7Y-5217 JM	[16]	BOLT-SOCKET HEAD (M20X2.5X70-MM)
51.	8T-3282 J	[16]	WASHER-HARD (22X35X3.5-MM THK)
52.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
53.	9X-6032 M	[12]	BOLT-SOCKET HEAD (M10X1.5X30-MM)
54.	1U-8846 B		SEALANT-GASKET

			AVAILABLE REPAIR KIT(S):
	267-6885 J	[1]	KIT-FINAL DRIVE (HOUSING)
	B		USE AS REQUIRED
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

#SEBP45150335

270-4671: DRIVE GP-FINAL

DRIVE GP-FINAL

270-4671 DRIVE GP-FINAL
S/N JJG1-813
PART OF 218-5084 POWER TRAIN AR

i02475655 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
227-6133 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
204-2674 Y	[1]	MOTOR & MTG GP-TRAVEL
Y		SEPARATE ILLUSTRATION

#SEBP45150336

309-9104: DRIVE GP-FINAL

DRIVE GP-FINAL

309-9104 DRIVE GP-FINAL
S/N JJG814-UP
PART OF 218-5084 POWER TRAIN AR

i04537933 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
267-6878 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
		-OR-
333-2907 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
204-2674 Y	[1]	MOTOR & MTG GP-TRAVEL
Y		SEPARATE ILLUSTRATION

#SEBP45150337

333-2907: DRIVE GP-FINAL

DRIVE GP-FINAL

333-2907 DRIVE GP-FINAL -WITHOUT MOTOR
S/N JJG814-UP
PART OF 309-9104 DRIVE GP-FINAL

i04710252 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-2338	[2]	PLUG-PIPE (FINAL DRIVE, OIL DRAIN, FILL)
2.	267-6863 B	[1]	SHIM (0.75-MM THK)
	7Y-0752 B	[1]	SHIM (0.8-MM THK)
	267-6864 B	[1]	SHIM (0.85-MM THK)
	267-6865 B	[1]	SHIM (0.9-MM THK)
	267-6866 B	[1]	SHIM (0.95-MM THK)
	7Y-0753 B	[1]	SHIM (1-MM THK)
	267-6867 B	[1]	SHIM (1.2-MM THK)
	267-6868 B	[1]	SHIM (1.4-MM THK)
	7Y-0754 B	[1]	SHIM (1.6-MM THK)
	267-6869 B	[1]	SHIM (1.8-MM THK)
	267-6870 B	[1]	SHIM (2-MM THK)
	267-6871 B	[1]	SHIM (2.3-MM THK)
5.	094-0578 B	[1]	PLATE (8-MM THK)
	094-0579 B	[1]	PLATE (9-MM THK)
	094-0580 B	[1]	PLATE (10-MM THK)
8.	094-1528	[12]	WASHER (53X84X1-MM THK)
9.	114-1540	[4]	PIN-DOWEL
10.	333-2914	[2]	BALL BEARING
11.	169-5589	[1]	GEAR-SUN (24-TEETH)
12.	169-5590	[1]	GEAR-SUN (24-TEETH)
13.	169-5592	[3]	GEAR-PLANETARY (23-TEETH)
14.	169-5593	[3]	GEAR-PLANETARY (23-TEETH)
15.	169-5601	[3]	SHAFT-PLANETARY
16.	169-5602	[3]	SHAFT-PLANETARY
17.	169-5594	[1]	GEAR-RING (65-TEETH)
18.	333-2916	[3]	BEARING AS
19.	333-2917	[6]	BEARING AS
20.	191-2571	[1]	CARRIER-PLANETARY
21.	191-2676	[1]	GEAR-RING (72-TEETH)
22.	191-2674	[1]	GEAR-SUN (25-TEETH)
23.	191-2675	[3]	GEAR-PLANETARY (20-TEETH)
24.	333-2915	[3]	BEARING AS
25.	191-2678	[1]	CARRIER AS
26.	171-9297	[6]	WASHER (34.3X62X1-MM THK)
28.	199-4503	[1]	COVER
29.	207-1571	[1]	SEAL GP-DUO-CONE
	214-3570	[2]	RING-TORIC
30.	267-6797	[1]	HOUSING-MOTOR
31.	267-6879	[1]	HOUSING (SPROCKET)
32.	267-6799	[1]	CARRIER-PLANETARY
33.	267-6800	[1]	GEAR-COUPLING
43.	093-1731	[2]	RING-RETAINING
44.	095-0891	[6]	PIN-SPRING
45.	096-0433	[3]	RING-RETAINING
46.	096-3216 M	[2]	SETSCREW-SOCKET (M12X1.75X12-MM)
47.	171-9298	[1]	SEAL-O-RING
48.	179-8733 M	[16]	BOLT (M20X2.5X170-MM)
49.	7M-8485	[2]	SEAL-O-RING
50.	7Y-0595	[3]	SPACER (58X79.6X6-MM THK)
51.	7Y-5217 M	[16]	BOLT-SOCKET HEAD (M20X2.5X70-MM)
52.	8T-3282	[16]	WASHER-HARD (22X35X3.5-MM THK)
53.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
54.	9X-6032 M	[12]	BOLT-SOCKET HEAD (M10X1.5X30-MM)
55.	1U-8846 B		SEALANT-GASKET
	B		USE AS REQUIRED
	M		METRIC PART

#SEBP45150338

218-5084: POWER TRAIN AR

POWER TRAIN AR

218-5084 POWER TRAIN AR
S/N JJG1-UP
PART OF 262-1090 GENERAL AR

i02914345 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
191-2692 Y	[1]	DRIVE GP-SWING (WITH MOTOR)
199-4695 Y	[1]	FASTENER GP-SWING & FINAL DR
270-4671 Y	[2]	DRIVE GP-FINAL
		S/N JJG1-813
309-9104 Y	[2]	DRIVE GP-FINAL
		S/N JJG814-UP
145-3042 Y	[2]	SPROCKET GP (NON-SEGMENTED)
Y		SEPARATE ILLUSTRATION

#SEBP45150339

145-3042: SPROCKET GP

SPROCKET GP

145-3042 SPROCKET GP
S/N JJG1-UP
PART OF 218-5084 POWER TRAIN AR

i01468979 SEBP4515

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Parts for your 324D L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8E-9805	[1]	SPROCKET-TRACK (21-TEETH)
2.	219-7569 M	[16]	BOLT (M20X2.5X45-MM)
	M		METRIC PART

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Operation and Maintenance Manual

Battery Disconnect Switch
324D Excavator

Battery or Battery Cable - Inspect/Replace
324D Excavator

Battery - Recycle
324D Excavator

SmartBoom Operation - If Equipped
324D Excavator

SmartBoom Control - If Equipped
324D Excavator

Power Receptacle - If Equipped
324D Excavator

Fuses - Replace
324D Excavator

Special Instruction

Installation of 183-9371 Coupler Lines Gp (KIT, WEDGE LOCK){1408, 5000, 5051, 5057, 6129, 7000, 7332}
Installation of 183-9371 Coupler Lines Gp (KIT, WEDGE LOCK){1408, 5000, 5051, 5057, 6129, 7000, 7332}

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Installation of 279-5323 Coupler Lines Gp (KIT, PIN GRABBER){1408, 5057, 5479, 6129, 7000, 7332}
Installation of 279-5323 Coupler Lines Gp (KIT, PIN GRABBER){1408, 5057, 5479, 6129, 7000, 7332}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Troubleshooting Guide for 161-3128 Relay on Certain Excavators{1408, 7301}
Troubleshooting Guide for 161-3128 Relay on Certain Excavators{1408, 7301}

Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}

Installation Procedure of 328-0393 Auxiliary Control Wiring Gp on Certain Excavators{1408}
Installation Procedure of 328-0393 Auxiliary Control Wiring Gp on Certain Excavators{1408}

Master Guide for Field Installation of Auxiliary Hydraulic Systems for Certain 324D Excavators{1408, 1435, 5051, 5057, 5059, 5063, 5070, 5073, 5462, 5705}
Master Guide for Field Installation of Auxiliary Hydraulic Systems for Certain 324D Excavators{1408, 1435, 5051, 5057, 5059, 5063, 5070, 5073, 5462, 5705}

Installation of the 251-0437 Auxiliary Control Wiring Gp {1408}
Installation of the 251-0437 Auxiliary Control Wiring Gp {1408}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Procedure for Installing the 373-8980 Console Harness As on Certain Excavators{1408, 5258}
Procedure for Installing the 373-8980 Console Harness As on Certain Excavators{1408, 5258}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Installation of the 456-4111 Quick Coupler Control Ar on Certain Hydraulic Excavators{1408, 5057, 6129, 7332, 7405, 7557}
Installation of the 456-4111 Quick Coupler Control Ar on Certain Hydraulic Excavators{1408, 5057, 6129, 7332, 7405, 7557}

Installation of the 238-1565 Quick Coupler Wiring Gp on Certain Hydraulic Excavators{1408, 6129}
Installation of the 238-1565 Quick Coupler Wiring Gp on Certain Hydraulic Excavators{1408, 6129}

Installation Procedure for the 460-5487 Coupler Control Arrangement for Certain and Hydraulic Excavators{1408, 5057, 6129, 7332, 7405, 7557}
Installation Procedure for the 460-5487 Coupler Control Arrangement for Certain and Hydraulic Excavators{1408, 5057, 6129, 7332, 7405, 7557}

Procedure to Troubleshoot the Upper Window Wiper Relay on Certain 311D through 349D, E Series, and F Series Excavators{1408, 7305}
Procedure to Troubleshoot the Upper Window Wiper Relay on Certain 311D through 349D, E Series, and F Series Excavators{1408, 7305}

Service Letter-NACD

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Failed Service Meters{7478}
Failed Service Meters{7478}

Wrong Resistor May be Installed into <NOBR>176-9668</NOBR> Instrument Console Gp on Certain Excavators and Wheel Loaders {1408, 1437, 6129}
Wrong Resistor May be Installed into 176-9668 Instrument Console Gp on Certain Excavators and Wheel Loaders {1408, 1437, 6129}

Specifications

Wiring (Battery)
324D Excavator and 324D Forest Machine Machine System Specifications

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Service Letter-China

Service Letter-Asia

Systems Operation

Relays
320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators Tool Control System

Senders
320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators Tool Control System

Sensors
320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators Tool Control System

Switches
320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators Tool Control System

Switches
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Sensors
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Pressure Switch (Refrigerant)
Air Conditioning and Heating R134a for All Caterpillar Machines

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Custom Service Information

Supplemental Custom Product Support Literature for a Factory Installed 20 kW Right Front Corner Mounted Generator Set ( 291-9540 Hydraulic Generator Arrangement ) and the Operation Instructions{1404, 1408, 4450, 5057, 5070, 5117, 5137, 7490, 7610, 7620}
Supplemental Custom Product Support Literature for a Factory Installed 20 kW Right Front Corner Mounted Generator Set ( 291-9540 Hydraulic Generator Arrangement ) and the Operation Instructions{1404, 1408, 4450, 5057, 5070, 5117, 5137, 7490, 7610, 7620}

Service Letter-APD

Testing and Adjusting

Electric Starting System - Test
C7 Engines for Caterpillar Built Machines

Electrical Connector - Inspect
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Wiring Harness (Open Circuit) - Test
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Wiring Harness (Short Circuit) - Test
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

System Schematic
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Electrical Connector - Inspect
AccuGrade^® GPS (CD700)

Wiring Harness (Open Circuit) - Test
AccuGrade^® GPS (CD700)

Wiring Harness (Short Circuit) - Test
AccuGrade^® GPS (CD700)

Overload Warning - Set - If Equipped
320D, 320D2, 324D, 325D, 329D, 330D and 336D Excavators Long Reach Front

Connector Contact Description
AccuGrade^® GPS (CD700)

Electrical Connector - Inspect
AccuGrade^® GPS / Single UTS / Site and Laser Reference v11 for Excavators

Wiring Harness (Open Circuit) - Test
AccuGrade^® GPS / Single UTS / Site and Laser Reference v11 for Excavators

Wiring Harness (Short Circuit) - Test
AccuGrade^® GPS / Single UTS / Site and Laser Reference v11 for Excavators

Connector Contact Description
AccuGrade^® GPS / Single UTS / Site and Laser Reference v11 for Excavators

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Wiring Harness (Short Circuit) - Test
Product Link 121S/300

System Schematic
Machine Security System (MSS3i) Integrated

Troubleshooting

Electrical Connectors - Inspect
C7 and C9 Engines for Caterpillar Built Machines

CID 0100 FMI 04 Engine Oil Pressure short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0174 FMI 04 Fuel Temperature short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0274 FMI 04 Atmospheric Pressure short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C7 and C9 Engines for Caterpillar Built Machines

CID 0110 FMI 04 Engine Coolant Temperature short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0164 FMI 03 Injector Actuation Pressure voltage high
C7 and C9 Engines for Caterpillar Built Machines

CID 0091 FMI 08 Throttle Position signal abnormal
C7 and C9 Engines for Caterpillar Built Machines

CID 0617 FMI 05 Air Inlet Heater Relay open/current below normal
C7 and C9 Engines for Caterpillar Built Machines

CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C7 and C9 Engines for Caterpillar Built Machines

CID 0164 FMI 04 Injector Actuation Pressure voltage low
C7 and C9 Engines for Caterpillar Built Machines

CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C7 and C9 Engines for Caterpillar Built Machines

Fuel Filter Differential Pressure Switch Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

Engine Wiring Information
C7 and C9 Engines for Caterpillar Built Machines

CID 2417 FMI 05 Ether Injection Control Solenoid current low
C7 and C9 Engines for Caterpillar Built Machines

CID 2417 FMI 06 Ether Injection Control Solenoid current high
C7 and C9 Engines for Caterpillar Built Machines

Digital Sensor Supply Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C7 and C9 Engines for Caterpillar Built Machines

CID 1785 FMI 03 Intake Manifold Pressure Sensor voltage high
C7 and C9 Engines for Caterpillar Built Machines

CID 1785 FMI 04 Intake Manifold Pressure Sensor voltage low
C7 and C9 Engines for Caterpillar Built Machines

CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C7 and C9 Engines for Caterpillar Built Machines

CID 0342 FMI 08 Secondary Engine Speed signal abnormal
C7 and C9 Engines for Caterpillar Built Machines

CID 0617 FMI 06 Air Inlet Heater Relay grounded/current above norm
C7 and C9 Engines for Caterpillar Built Machines

Air Inlet Heater Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

Engine Pressure Sensor Open or Short Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C7 and C9 Engines for Caterpillar Built Machines

MID 039 - CID 0096 - FMI 05
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0096 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0586 - FMI 05
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0586 - FMI 12
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0588 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 03
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 08
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 2280 - FMI 03
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

CID 0174 FMI 03 Fuel Temperature open/short to +batt
C7 and C9 Engines for Caterpillar Built Machines

Sensors and Electrical Connectors
C7 and C9 Engines for Caterpillar Built Machines

Throttle Switch Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

Low Engine Oil Pressure Lamp Circuit - Test
C7 and C9 Engines for Caterpillar Built Machines

Electrical Component and Connector Locations
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0110 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0110 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 2300 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0600 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

CID 0190 FMI 08 Engine Speed signal abnormal
C7 and C9 Engines for Caterpillar Built Machines

CID 1785 FMI 10 Intake Manifold Pressure Signal abnormal rate of change
C7 and C9 Engines for Caterpillar Built Machines

Electrical Power Supply
AccuGrade^® GPS (CD700)

CAN Data Link - Test
AccuGrade^® GPS (CD700)

CAN Data Link - Test
AccuGrade^® GPS / Single UTS / Site and Laser Reference v11 for Excavators

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Service Magazine

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Investigation of the Liquid Level Switch on the Engine Oil Pan and on the Hydraulic Tank for Excavators {1302, 1408, 5056, 5068, 7422}
2006/11/13

Troubleshooting the Rotary Switch Assembly for the Engine Speed {1408, 7332}
2008/08/18