290-3259 COVER GP-CYLINDER BLOCK -CENTRAL STRUCTURE ALSO AN ATTACHMENT G3516 GAS ENGINE

BASIC ENGINE

CYLINDER BLOCK GP

0. 290-3259 COVER GP-C
1. 372-9106 COVER GP-C
2. 372-9107 COVER GP-C
3. 376-4358 COVER GP-C
4. 377-3915 COVER GP-C

PARTS GP-MISCELLANEOUS

5. 205-1480 COVER GP-E

HOUSING GP-FRONT

6. 4P-8304 COVER GP-F
7. 4W-4839 COVER GP-F

PAN GP-OIL

8. 2W-5616 COVER GP-O

VALVE MECHANISM GP

9. 4P-8310 COVER GP-V
0. INFORMATION

GAS ENGINE G3516 GAS ENGINE WPT
G3516 Engine WPT00001-UP SEBP4750 G3516 WPT (2006)

BASIC ENGINE

CYLINDER BLOCK GP

290-3259 COVER GP-CYLINDER BLOCK

372-9106 COVER GP-CYLINDER BLOCK

372-9107 COVER GP-CYLINDER BLOCK

376-4358 COVER GP-CYLINDER BLOCK

#SEBP47500010

290-3259: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

290-3259 COVER GP-CYLINDER BLOCK -CENTRAL STRUCTURE
ALSO AN ATTACHMENT

i02503778 SEBP4750

2903259 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-6761	[3]	PLUG-PIPE (1-11-1/2 NPT THD)
2.	4W-5015	[1]	COVER
3.	7N-3298	[3]	COVER-BLOCK
4.	7N-4945	[3]	GASKET
5.	8N-9992	[13]	COVER-CAMSHAFT
6.	8N-9993	[1]	COVER-CAMSHAFT
7.	349-6052 C	[2]	COVER-CAMSHAFT
8.	272-0758	[14]	SEAL
10.	277-5833	[2]	SEAL
11.	0S-1594	[12]	BOLT (3/8-16X1-IN)
12.	0S-1595 C	[4]	BOLT (1/2-13X1.25-IN)
13.	1A-2029	[94]	BOLT (3/8-16X1.125-IN)
14.	5M-2894 C	[94]	WASHER-HARD (10.2X18.5X2.5-MM THK)
15.	5P-8245 C	[4]	WASHER-HARD (13.5X25.5X3-MM THK)
	C		CHANGE FROM PREVIOUS TYPE

#SEBP47500011

372-9106: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

372-9106 COVER GP-CYLINDER BLOCK -EXPLOSION RELIEF
AN ATTACHMENT

i04526531 SEBP4750

3729106 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[12]	COVER-CYLINDER BLOCK SIDE
2.	8N-8509 J	[3]	VALVE GP-EXPLOSION RELIEF (CRANKCASE)
3.	272-0759	[15]	SEAL
4.	5M-2894	[60]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	9X-8872	[60]	BOLT-LOCKING (3/8-16X0.875-IN)
6.	225-3227	[1]	FILM-WARNING (HOT SURFACE)

			AVAILABLE REPAIR KIT(S):
	2W-3584 J	[1]	KIT-REPAIR (EXPLOSION RELIEF)
			(INCLUDES VALVE PLATE & SPINDLE O-RINGS)
	J		KIT MARKED J SERVICES PART(S) MARKED J

#SEBP47500012

372-9107: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

372-9107 COVER GP-CYLINDER BLOCK -EXPLOSION RELIEF
AN ATTACHMENT

i04526530 SEBP4750

3729107 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[11]	COVER-CYLINDER BLOCK SIDE
2.	8N-8509 J	[4]	VALVE GP-EXPLOSION RELIEF (CRANKCASE)
3.	272-0759	[15]	SEAL
4.	5M-2894	[60]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	9X-8872	[60]	BOLT-LOCKING (3/8-16X0.875-IN)
6.	225-3227	[1]	FILM-WARNING (HOT SURFACE)

			AVAILABLE REPAIR KIT(S):
	2W-3584 J	[1]	KIT-REPAIR (EXPLOSION RELIEF)
			(KIT INCLUDES VALVE PLATE & SPINDLE O-RINGS)
	J		KIT MARKED J SERVICES PART(S) MARKED J

#SEBP47500013

376-4358: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

376-4358 COVER GP-CYLINDER BLOCK
AN ATTACHMENT

i04526535 SEBP4750

3764358 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[15]	COVER-CYLINDER BLOCK SIDE
2.	272-0759	[15]	SEAL
3.	5M-2894	[60]	WASHER-HARD (10.2X18.5X2.5-MM THK)
4.	9X-8872	[60]	BOLT-LOCKING (3/8-16X0.875-IN)
5.	225-3227	[1]	FILM-WARNING (HOT SURFACE)

#SEBP47500014

377-3915: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

377-3915 COVER GP-CYLINDER BLOCK
AN ATTACHMENT

i04526525 SEBP4750

3773915 COVER GP-CYLINDER BLOCK Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[1]	COVER-CYLINDER BLOCK SIDE
2.	272-0759	[1]	SEAL
3.	5M-2894	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
4.	9X-8872	[4]	BOLT-LOCKING (3/8-16X0.875-IN)

#SEBP47500015

205-1480: COVER GP-ENGINE

COVER GP-ENGINE

205-1480 COVER GP-ENGINE -REAR STRUCTURE

i01909826 SEBP4750

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2P-2772	[2]	COVER
2.	2S-1251	[1]	GASKET
3.	2W-7504	[1]	POINTER-TIMING
4.	4B-8407	[5]	GASKET-COPPER
5.	4H-7869	[3]	GASKET
6.	4N-1114	[3]	COVER
7.	5F-0304	[5]	PLUG
8.	7F-7670	[1]	COVER
9.	7N-4319	[2]	COVER
10.	7N-4320	[2]	GASKET
11.	234-8937	[2]	SEAL-INTEGRAL
12.	0L-1351	[4]	BOLT (3/8-16X0.875-IN)
13.	0L-1352	[2]	BOLT (3/8-16X3.25-IN)
14.	0S-1591	[4]	BOLT (3/8-16X1.5-IN)
15.	0S-1594	[18]	BOLT (3/8-16X1-IN)
16.	4B-4043	[9]	BOLT (5/8-11X1.375-IN)
17.	5M-2894	[28]	WASHER-HARD (10.2X18.5X2.5-MM THK)
18.	5P-8247	[9]	WASHER-HARD (17X32X3.5-MM THK)
19.	8T-6761	[1]	PLUG-PIPE (1-11-1/2 NPT THD)
20.	8T-6765	[2]	PLUG-PIPE (1/4-18-THD)

#SEBP47500016

4P-8304: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

4P-8304 COVER GP-FRONT HOUSING

i00371437 SEBP4750

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-4951	[1]	COVER
2.	235-3546	[1]	SEAL-O-RING
3.	6V-3348	[1]	SEAL-O-RING
4.	1A-2029	[24]	BOLT (3/8-16X1.125-IN)
5.	5M-2894	[24]	WASHER-HARD (10.2X18.5X2.5-MM THK)
6.	7N-4952	[1]	COVER
7.	259-4598	[1]	SEAL-O-RING
8.	5P-0840	[1]	SEAL-O-RING
9.	3P-1896	[2]	PLUG-CUP
10.	1B-4218	[6]	WASHER (0.39X0.625X0.064-IN THK)
11.	2A-5220	[6]	PLUG (FRONT HOUSING)
12.	2W-5285	[1]	COVER
13.	497-3911	[2]	GASKET (COVER)
14.	4P-6596	[1]	COVER

#SEBP47500017

4W-4839: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

4W-4839 COVER GP-FRONT HOUSING
FOR USE WITH RAW WATER AFTERCOOLER AND AIR LINES
CANNOT BE USED WITH 7W-1530 HOUSING GP-FRONT
AN ATTACHMENT

i00379467 SEBP4750

4W4839 COVER GP-FRONT HOUSING Parts scheme

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1A-2029	[34]	BOLT (3/8-16X1.125-IN)
2.	5M-2894	[35]	WASHER-HARD (10.2X18.5X2.5-MM THK)
3.	7N-4952	[2]	COVER
4.	259-4598	[3]	SEAL-O-RING
5.	5P-0840	[2]	SEAL-O-RING
6.	3P-1896	[2]	PLUG-CUP
7.	1B-4218	[6]	WASHER (0.39X0.625X0.064-IN THK)
8.	2A-5220	[6]	PLUG (FRONT HOUSING)
9.	2W-5285	[1]	COVER
10.	8N-9885	[2]	GASKET-COVER
11.	8N-9658	[1]	PLUG
12.	7N-4951	[2]	COVER
13.	6V-3348	[2]	SEAL-O-RING
14.	235-3546	[2]	SEAL-O-RING
15.	9X-8874	[2]	BOLT (1/2-13X3-IN)
16.	5P-8245	[2]	WASHER-HARD (13.5X25.5X3-MM THK)
17.	5R-7136	[1]	WASHER-SEALING
18.	1C-2251	[1]	BOLT (3/8-16X1.87-IN)
19.	5R-7137	[2]	WASHER-SEALING
20.	4P-6596	[2]	COVER

#SEBP47500018

2W-5616: COVER GP-OIL PAN

COVER GP-OIL PAN

2W-5616 COVER GP-OIL PAN
AN ATTACHMENT

i01048319 SEBP4750

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	151-9264 C	[1]	COVER AS
2.	0S-1588 C	[4]	BOLT (3/8-16X1.25-IN)
3.	8M-9024 C	[4]	WASHER-HARD (10.2X22.5X5-MM THK)
4.	6V-7351 C	[1]	SEAL-O-RING
5.	9X-6138	[1]	PLUG-PIPE (ENGINE OIL DRAIN)
	C		CHANGE FROM PREVIOUS TYPE

#SEBP47500019

4P-8310: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

4P-8310 COVER GP-VALVE MECHANISM

i00371447 SEBP4750

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Parts for your G3516 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-8311	[1]	COVER-VALVE MECHANISM
2.	272-0757	[1]	SEAL-VALVE COVER (VALVE COVER BASE)
3.	1A-9579	[4]	BOLT (5/16-18X1.5-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Engine News

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216}
2013/08/21

A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/09/14

An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/09/19

Cat® Reman Has Added New Cylinder Block Groups for Certain 3500 and G3500 Commercial Engines {1000, 1201}
2014/10/31

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}

Operation and Maintenance Manual

Cylinder Pressure - Measure/Record
G3500 Engines

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Installation of the 422-9537 Repair Kit {1233}
Installation of the 422-9537 Repair Kit {1233}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Technical Information Bulletin

Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications

Cylinder Liner
G3500 A3 Engines

Piston and Rings
G3500 A3 Engines

Connecting Rod
G3500 A3 Engines

Cylinder Block
G3500 A3 Engines

Systems Operation

Cylinder Block, Liners and Heads
G3500 A3 Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Information Release Memo

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS

Testing and Adjusting

Excessive Bearing Wear - Inspect
G3500 A3 Engines

Cylinder Liner Projection
G3500 A3 Engines

Cylinder Block
G3500 A3 Engines

Disassembly and Assembly

Bearing Clearance - Check
G3508, G3512 and G3516 Engines

Camshaft Bearings - Install
G3508, G3512 and G3516 Engines

Connecting Rod Bearings - Remove and Install
G3508, G3512 and G3516 Engines

Piston Cooling Jets - Remove and Install
G3508, G3512 and G3516 Engines

Spacer Plate - Remove and Install
G3508, G3512 and G3516 Engines

Crankshaft Main Bearings - Remove
G3508, G3512 and G3516 Engines

Cylinder Liner - Remove
G3508, G3512 and G3516 Engines

Cylinder Liner - Install
G3508, G3512 and G3516 Engines

Camshaft Bearings - Remove
G3508, G3512 and G3516 Engines

Crankshaft Main Bearings - Install
G3508, G3512 and G3516 Engines

Service Magazine

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

Caterpillar Parts SIS Catalog G3516 :

6I-1392 COVER GP-ACCESSORY DRIVE

180-0515 CONVERSION AR-ENGINE

372-9106 COVER GP-CYLINDER BLOCK

372-9107 COVER GP-CYLINDER BLOCK

376-4358 COVER GP-CYLINDER BLOCK

377-3915 COVER GP-CYLINDER BLOCK

205-1480 COVER GP-ENGINE

4P-8304 COVER GP-FRONT HOUSING

4W-4839 COVER GP-FRONT HOUSING

2W-5616 COVER GP-OIL PAN

Truck sale:

59,000 USD

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

225,000

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

206,200

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

250,000

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

224,900

Caterpillar G3516IN, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY