283-2572 WIRING GP-PLATFORM -HARVESTER S/N BZF1-UP; EAX1-UP PART OF 279-2705 INSTALLATION AR-HARVESTER HEAD AN ATTACHMENT 320D FM

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 283-2572 WIRING GP-
1. 291-7819 WIRING GP-

POWER TRAIN

DRIVE GP-FINAL

2. 227-6035 DRIVE GP-F
3. 227-6116 DRIVE GP-F
4. 267-6796 DRIVE GP-F
5. 267-6873 DRIVE GP-F
6. 296-6150 DRIVE GP-F
7. 296-6242 DRIVE GP-F
8. 296-6296 DRIVE GP-F
9. 296-6299 DRIVE GP-F
0. INFORMATION

EXCAVATOR 320D FM EXCAVATOR BZF
320D Forest Machines BZF00001-UP (MACHINE) POWERED BY C6.4 Engine SEBP4939 320D FM BZF (2006)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

267-8005 WIRING GP-MEDIUM PRESSURE

272-3099 WIRING GP-PLATFORM

283-2572 WIRING GP-PLATFORM

291-7819 WIRING GP-PUMP

279-2816 PUMP AR-VACUUM

415-1539 PUMP AR-VACUUM

#SEBP49390270

283-2572: WIRING GP-PLATFORM

WIRING GP-PLATFORM

283-2572 WIRING GP-PLATFORM -HARVESTER
S/N BZF1-UP; EAX1-UP
PART OF 279-2705 INSTALLATION AR-HARVESTER HEAD
AN ATTACHMENT

i02606375 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	284-0536	[1]	HARNESS AS-CONTROL
	8T-9834	[1]	PLUG AS-CONNECTOR (40-PIN)
	3E-4367	[1]	RING-RETAINING
	3E-8557 M	[1]	BOLT (M5X0.8X39.37-MM)
	9X-3132	[2]	SEAL-CONNECTOR (40-PIN)
	9X-1343	[1]	RECEPTACLE AS-CONNECTOR (40-PIN)
	125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(5-CM)
	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
2.	284-0537	[1]	HARNESS AS-SWITCH (TRAVEL)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(10-CM)
	155-2270	[2]	KIT-CONNECTING PLUG (2-PIN)
			(EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3.	299-0581	[1]	BRACKET
4.	7K-1181	[12]	STRAP-CABLE
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

#SEBP49390271

291-7819: WIRING GP-PUMP

WIRING GP-PUMP

291-7819 WIRING GP-PUMP -VACCUM PUMP
S/N BZF1-UP; EAX1-UP
PART OF 279-2816, 415-1539 PUMP AR-VACUUM
AN ATTACHMENT

i02895096 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[12]	STRAP-CABLE
2.	7I-2673	[5]	STRAP-CABLE
3.	7K-1181	[15]	STRAP-CABLE
4.	116-0118	[1]	CLIP
5.	306-8702	[1]	HARNESS AS-PUMP
6.	306-8703	[1]	SWITCH AS-ROCKER (VACUUM PUMP)(VACUUM PUMP)
	167-3542	[1]	RECEPTACLE-CONNECTOR (5-PIN)
	167-3543	[4]	TERMINAL (MALE)

#SEBP49390272

227-6035: DRIVE GP-FINAL

DRIVE GP-FINAL

227-6035 DRIVE GP-FINAL -WITHOUT MOTOR
S/N BZF1-191
PART OF 296-6150 DRIVE GP-FINAL

i01845871 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7Y-1434	[1]	SPACER (40X69.5X6-MM THK)
2.	096-1773 B	[1]	SHIM (0.15-MM THK)
	096-1774 B	[1]	SHIM (0.3-MM THK)
	096-1775 B	[1]	SHIM (0.4-MM THK)
	096-1776 B	[1]	SHIM (0.5-MM THK)
	096-1777 B	[1]	SHIM (0.6-MM THK)
	096-1778 B	[1]	SHIM (0.7-MM THK)
	096-1779 B	[1]	SHIM (0.8-MM THK)
	096-1780 B	[1]	SHIM (1-MM THK)
	096-1781 B	[1]	SHIM (1.6-MM THK)
11.	227-6034 M	[14]	BOLT-FLANGE HEAD (M16X2X60-MM)
12.	7Y-0223	[3]	SHAFT-PLANETARY
13.	094-1542	[6]	BEARING-ROLLER
14.	7Y-1431	[3]	GEAR-PLANETARY (30-TEETH)
15.	094-1528	[6]	WASHER (53X84X1-MM THK)
16.	095-0891	[6]	PIN-SPRING
17.	6I-6585	[3]	GEAR-PLANETARY (44-TEETH)
18.	094-0616	[3]	BEARING AS-ROLLER
19.	3E-2338	[2]	PLUG-PIPE
20.	7M-8485	[2]	SEAL-O-RING
21.	7Y-1426	[1]	COVER
22.	7Y-0225	[3]	SHAFT-PLANETARY
23.	094-0611	[6]	WASHER (47.3X76X1-MM THK)
24.	094-0580	[1]	PLATE (10-MM THK)
25.	6I-6583	[1]	GEAR-SUN (13-TEETH)
26.	7Y-1430	[1]	GEAR-SUN (17-TEETH)
27.	7Y-1558	[1]	SPACER (90X119.6X7.5-MM THK)
28.	7Y-1432	[1]	CARRIER
29.	7X-2568 M	[16]	BOLT (M20X2.5X180-MM)
30.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
31.	1U-8846 B		SEALANT-GASKET
33.	148-4705	[1]	GEAR-RING (104-TEETH)
34.	7Y-1433	[1]	CARRIER
35.	6D-0692	[1]	SEAL-O-RING
36.	148-4715	[1]	GEAR-COUPLING (55-TEETH)
37.	114-1539	[6]	PIN-DOWEL
38.	191-3235	[1]	HOUSING
39.	168-8451	[2]	BALL BEARING
40.	114-1497	[1]	SEAL GP-DUO-CONE
41.	191-3236	[1]	HOUSING
42.	095-1270 M	[2]	SETSCREW-SOCKET (M12X1.75X30-MM)
43.	148-4708	[1]	GEAR-RING (79-TEETH)
	B		USE AS REQUIRED
	M		METRIC PART

#SEBP49390273

227-6116: DRIVE GP-FINAL

DRIVE GP-FINAL

227-6116 DRIVE GP-FINAL -WITHOUT MOTOR
S/N EAX1-169
PART OF 267-6873 DRIVE GP-FINAL

i02117236 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-2338	[2]	PLUG-PIPE
2.	094-0578 B	[1]	PLATE (8-MM THK)
3.	094-0579 B	[1]	PLATE (9-MM THK)
4.	094-0580 B	[1]	PLATE (10-MM THK)
5.	094-1528	[12]	WASHER (53X84X1-MM THK)
6.	168-8452 J	[2]	BALL BEARING
7.	169-5585 J	[1]	HOUSING
8.	169-5589	[1]	GEAR-SUN (24-TEETH)
9.	169-5590	[1]	GEAR-SUN (24-TEETH)
10.	169-5592	[3]	GEAR-PLANETARY (23-TEETH)
11.	169-5593	[3]	GEAR-PLANETARY (23-TEETH)
12.	169-5601	[3]	SHAFT-PLANETARY
13.	169-5602	[3]	SHAFT-PLANETARY
14.	171-9387	[1]	GEAR-RING (64-TEETH)
15.	191-2569	[3]	BEARING AS (CAGED ROLLER)
16.	191-2570	[6]	BEARING AS (CAGED ROLLER)
17.	191-2571	[1]	CARRIER-PLANETARY
18.	191-2676	[1]	GEAR-RING (72-TEETH)
19.	191-2683	[1]	GEAR-SUN (20-TEETH)
20.	191-2684	[3]	GEAR-PLANETARY (21-TEETH)
21.	191-2685	[3]	BEARING AS
22.	191-2686	[1]	CARRIER AS
		[3]	SHAFT-PLANETARY
	191-2687	[3]	RACE-BEARING
23.	191-2689	[3]	WASHER (34X70X1-MM THK)
24.	191-2690	[3]	WASHER (42.3X70X1-MM THK)
25.	199-4503	[1]	COVER
26.	207-1571 J	[1]	SEAL GP-DUO-CONE
26A.	214-3570	[2]	RING-TORIC
26B.	Z	[2]	SEAL-RING
27.	227-6117 J	[1]	HOUSING-MOTOR
28.	227-6118 J	[1]	RETAINER
29.	227-6119	[1]	CARRIER-PLANETARY
30.	227-6123 J	[2]	DOWEL
31.	227-6124 J	[2]	PLATE-WASHER
32.	093-1731	[2]	RING-RETAINING
33.	095-0891	[6]	PIN-SPRING
34.	096-0433	[3]	RING-RETAINING
35.	096-3216 M	[2]	SETSCREW-SOCKET (M12X1.75X12-MM)
36.	171-9298	[1]	SEAL-O-RING
37.	179-8733 M	[16]	BOLT (M20X2.5X170-MM)
38.	7M-8485	[2]	SEAL-O-RING
39.	7Y-0595	[3]	SPACER (58X79.6X6-MM THK)
40.	8T-0293 JM	[4]	BOLT (M12X1.75X20-MM)
41.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
42.	9X-6032 M	[12]	BOLT-SOCKET HEAD (M10X1.5X30-MM)
43.	1U-8846 B		SEALANT-GASKET

			AVAILABLE REPAIR KIT(S):
	227-6125 J	[1]	KIT-HOUSING (FINAL DRIVE)
	B		USE AS REQUIRED
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART
	Z		NOT SERVICED SEPARATELY

#SEBP49390274

267-6796: DRIVE GP-FINAL

DRIVE GP-FINAL

267-6796 DRIVE GP-FINAL -WITHOUT MOTOR
S/N EAX170-254
PART OF 296-6242 DRIVE GP-FINAL

i02895171 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-2338	[2]	PLUG-PIPE
2.	267-6863 BJ	[1]	SHIM (0.75-MM THK)
	7Y-0752 BJ	[1]	SHIM (0.8-MM THK)
	267-6864 BJ	[1]	SHIM (0.85-MM THK)
	267-6865 BJ	[1]	SHIM (0.9-MM THK)
	267-6866 BJ	[1]	SHIM (0.95-MM THK)
	7Y-0753 BJ	[1]	SHIM (1-MM THK)
	267-6867 BJ	[1]	SHIM (1.2-MM THK)
	267-6868 BJ	[1]	SHIM (1.4-MM THK)
	7Y-0754 BJ	[1]	SHIM (1.6-MM THK)
	267-6869 BJ	[1]	SHIM (1.8-MM THK)
	267-6870 BJ	[1]	SHIM (2-MM THK)
	267-6871 BJ	[1]	SHIM (2.3-MM THK)
5.	094-0578 B	[1]	PLATE (8-MM THK)
	094-0579 B	[1]	PLATE (9-MM THK)
	094-0580 B	[1]	PLATE (10-MM THK)
8.	094-1528	[12]	WASHER (53X84X1-MM THK)
9.	114-1540 J	[4]	PIN-DOWEL
10.	168-8452 J	[2]	BALL BEARING
11.	169-5589	[1]	GEAR-SUN (24-TEETH)
12.	169-5590	[1]	GEAR-SUN (24-TEETH)
13.	169-5592	[3]	GEAR-PLANETARY (23-TEETH)
14.	169-5593	[3]	GEAR-PLANETARY (23-TEETH)
15.	169-5601	[3]	SHAFT-PLANETARY
16.	169-5602	[3]	SHAFT-PLANETARY
17.	171-9387	[1]	GEAR-RING (64-TEETH)
18.	191-2569	[3]	BEARING AS (CAGED ROLLER)
19.	191-2570	[6]	BEARING AS (CAGED ROLLER)
20.	191-2571	[1]	CARRIER-PLANETARY
21.	191-2676	[1]	GEAR-RING (72-TEETH)
22.	191-2683	[1]	GEAR-SUN (20-TEETH)
23.	191-2684	[3]	GEAR-PLANETARY (21-TEETH)
24.	191-2685	[3]	BEARING AS
25.	191-2686	[1]	CARRIER AS
	191-2687	[3]	RACE-BEARING
26.	191-2689	[3]	WASHER (34X70X1-MM THK)
27.	191-2690	[3]	WASHER (42.3X70X1-MM THK)
28.	199-4503	[1]	COVER
29.	207-1571 J	[1]	SEAL GP-DUO-CONE
	214-3570	[2]	RING-TORIC
30.	267-6797 J	[1]	HOUSING-MOTOR
31.	267-6798 J	[1]	HOUSING
32.	267-6799	[1]	CARRIER-PLANETARY
33.	267-6800 J	[1]	GEAR-COUPLING
43.	093-1731	[2]	RING-RETAINING
44.	095-0891	[6]	PIN-SPRING
45.	096-0433	[3]	RING-RETAINING
46.	096-3216 M	[2]	SETSCREW-SOCKET (M12X1.75X12-MM)
47.	171-9298	[1]	SEAL-O-RING
48.	179-8733 M	[16]	BOLT (M20X2.5X170-MM)
49.	7M-8485	[2]	SEAL-O-RING
50.	7Y-0595	[3]	SPACER (58X79.6X6-MM THK)
51.	7Y-5217 JM	[16]	BOLT-SOCKET HEAD (M20X2.5X70-MM)
52.	8T-3282 J	[16]	WASHER-HARD (22X35X3.5-MM THK)
53.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
54.	9X-6032 M	[12]	BOLT-SOCKET HEAD (M10X1.5X30-MM)
55.	1U-8846 B		SEALANT-GASKET

			AVAILABLE REPAIR KIT(S):
	267-6818 J	[1]	KIT-FINAL DRIVE BEARING
	B		USE AS REQUIRED
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

#SEBP49390275

267-6873: DRIVE GP-FINAL

DRIVE GP-FINAL

267-6873 DRIVE GP-FINAL -WITH MOTOR
S/N EAX1-169
PART OF 267-6872 POWER TRAIN AR

i02604590 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	227-6116 Y	[1]	DRIVE GP-FINAL
2.	289-7747 Y	[1]	MOTOR & MTG GP-TRAVEL
	Y		SEPARATE ILLUSTRATION

#SEBP49390276

296-6150: DRIVE GP-FINAL

DRIVE GP-FINAL

296-6150 DRIVE GP-FINAL -WITH MOTOR
S/N BZF1-191
PART OF 267-6881 POWER TRAIN AR

i02607139 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	227-6035 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
2.	295-9440 Y	[1]	MOTOR & MTG GP-TRAVEL
	Y		SEPARATE ILLUSTRATION

#SEBP49390277

296-6242: DRIVE GP-FINAL

DRIVE GP-FINAL

296-6242 DRIVE GP-FINAL -WITH MOTOR
S/N EAX170-254
PART OF 267-6872 POWER TRAIN AR

i02922572 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	267-6796 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
2.	289-7747 Y	[1]	MOTOR & MTG GP-TRAVEL
	Y		SEPARATE ILLUSTRATION

#SEBP49390278

296-6296: DRIVE GP-FINAL

DRIVE GP-FINAL

296-6296 DRIVE GP-FINAL -WITH MOTOR
S/N BZF192-216
PART OF 267-6881 POWER TRAIN AR

i03185266 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	295-9440 Y	[1]	MOTOR & MTG GP-TRAVEL
2.	296-6299 Y	[1]	DRIVE GP-FINAL (WITHOUT MOTOR)
	Y		SEPARATE ILLUSTRATION

#SEBP49390279

296-6299: DRIVE GP-FINAL

DRIVE GP-FINAL

296-6299 DRIVE GP-FINAL -WITHOUT MOTOR
S/N BZF192-UP
PART OF 296-6296 DRIVE GP-FINAL

i02998085 SEBP4939

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Parts for your 320D FM EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-6583	[1]	GEAR-SUN (13-TEETH)
2.	6I-6585	[3]	GEAR-PLANETARY (44-TEETH)
3.	7Y-0223	[3]	SHAFT-PLANETARY
4.	7Y-0225	[3]	SHAFT-PLANETARY
5.	7Y-1426	[1]	COVER
6.	7Y-1430	[1]	GEAR-SUN (17-TEETH)
7.	7Y-1431	[3]	GEAR-PLANETARY (30-TEETH)
8.	7Y-1432	[1]	CARRIER
9.	7Y-1433	[1]	CARRIER
10.	7Y-1558	[1]	SPACER (90X119.6X7.5-MM THK)
11.	094-0580	[1]	PLATE (10-MM THK)
12.	094-0611	[6]	WASHER (47.3X76X1-MM THK)
13.	094-1528	[6]	WASHER (53X84X1-MM THK)
14.	095-0891	[6]	PIN-SPRING
15.	096-1773 B	[1]	SHIM (0.15-MM THK)
	096-1774 B	[1]	SHIM (0.3-MM THK)
	096-1775 B	[1]	SHIM (0.4-MM THK)
	096-1776 B	[1]	SHIM (0.5-MM THK)
	096-1777 B	[1]	SHIM (0.6-MM THK)
	096-1778 B	[1]	SHIM (0.7-MM THK)
	096-1779 B	[1]	SHIM (0.8-MM THK)
	096-1780 B	[1]	SHIM (1-MM THK)
	096-1781 B	[1]	SHIM (1.6-MM THK)
24.	114-1497	[1]	SEAL GP-DUO-CONE
25.	114-1539	[6]	PIN-DOWEL
26.	148-4715	[1]	GEAR-COUPLING (55-TEETH)
27.	168-8451	[2]	BALL BEARING
28.	191-3235	[1]	HOUSING
29.	191-3236	[1]	HOUSING
30.	227-6034 M	[14]	BOLT-FLANGE HEAD (M16X2X60-MM)
31.	296-6300 Y	[1]	GEAR GP-TRANSFER
32.	094-0616	[3]	BEARING AS-ROLLER
33.	094-1542	[6]	BEARING-ROLLER
34.	095-1270 M	[2]	SETSCREW-SOCKET (M12X1.75X30-MM)
35.	3E-2338	[2]	PLUG-PIPE
36.	6D-0692	[1]	SEAL-O-RING
37.	7M-8485	[2]	SEAL-O-RING
38.	7X-2568 M	[16]	BOLT (M20X2.5X180-MM)
39.	7Y-1434	[1]	SPACER (40X69.5X6-MM THK)
40.	8T-4123	[16]	WASHER (22X35X3.5-MM THK)
41.	1U-8846 B		SEALANT-GASKET
	B		USE AS REQUIRED
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Operation and Maintenance Manual

Battery or Battery Cable - Inspect/Replace
320D Forest Machines

Battery - Recycle
320D Forest Machines

Battery Disconnect Switch
320D Forest Machines

Power Receptacle - If Equipped
320D Forest Machines

Fuses - Replace
320D Forest Machines

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Testing the Refrigerant Compressor Protection Module{1408, 1802}
Testing the Refrigerant Compressor Protection Module{1408, 1802}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Troubleshooting Guide for 161-3128 Relay on Certain Excavators{1408, 7301}
Troubleshooting Guide for 161-3128 Relay on Certain Excavators{1408, 7301}

Installation Procedure for 275-7203 Auxiliary Control Wiring Gp {1408}
Installation Procedure for 275-7203 Auxiliary Control Wiring Gp {1408}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Rework Procedure for the Harvester Hydraulic Control Arrangement for Certain 320D FM Excavators{1408, 5051, 5057, 5059, 6320, 7007}
Rework Procedure for the Harvester Hydraulic Control Arrangement for Certain 320D FM Excavators{1408, 5051, 5057, 5059, 6320, 7007}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Procedure for Installing the 373-8980 Console Harness As on Certain Excavators{1408, 5258}
Procedure for Installing the 373-8980 Console Harness As on Certain Excavators{1408, 5258}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Procedure to Troubleshoot the Upper Window Wiper Relay on Certain 311D through 349D, E Series, and F Series Excavators{1408, 7305}
Procedure to Troubleshoot the Upper Window Wiper Relay on Certain 311D through 349D, E Series, and F Series Excavators{1408, 7305}

Procedure to Replace the 180-5316 Circulating Fan Gp with 5D-2856 Circulating Fan Gp for Certain Excavators and Track Feller Bunchers {1408, 7301, 7316, 7329}
Procedure to Replace the 180-5316 Circulating Fan Gp with 5D-2856 Circulating Fan Gp for Certain Excavators and Track Feller Bunchers {1408, 7301, 7316, 7329}

Technical Information Bulletin

Circulating Fan Group May Fail on Certain Excavators and Track Feller Bunchers {1408, 7301, 7316}
Circulating Fan Group May Fail on Certain Excavators and Track Feller Bunchers {1408, 7301, 7316}

Wrong Resistor May be Installed into 176-9668 Instrument Console Gp on Certain Excavators and Wheel Loaders {1408, 1437, 6129}
Wrong Resistor May be Installed into 176-9668 Instrument Console Gp on Certain Excavators and Wheel Loaders {1408, 1437, 6129}

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Switches
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Sensors
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Pressure Switch (Refrigerant)
Air Conditioning and Heating R134a for All Caterpillar Machines

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electric Starting System - Test
C4.2 and C6.4 Engines for Caterpillar Built Machines

Electrical Connector - Inspect
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Wiring Harness (Open Circuit) - Test
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Wiring Harness (Short Circuit) - Test
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

System Schematic
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Overload Warning - Set - If Equipped
320D Forest Machine Hydraulic System

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Wiring Harness (Short Circuit) - Test
Product Link 121S/300

Troubleshooting

MID 039 - CID 0096 - FMI 05
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0096 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0586 - FMI 05
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0586 - FMI 12
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0588 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 03
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 1178 - FMI 08
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 2280 - FMI 03
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Electrical Component and Connector Locations
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0110 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0110 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 2300 - FMI 09
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

MID 039 - CID 0600 - FMI 04
320D, 321D, 323D, 324D, 325D, 326D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2 Excavators, 324D Forest Machine and 323D MHPU, 324D MHPU, 325D MHPU, 329D MHPU, 330D MHPU and 336D MHPU Mobile Hydraulic Power Units Machine Electronic Control System

Electrical Connectors
C4.2 and C6.4 Engines for Caterpillar Built Machines

Electrical Connectors - Inspect
C4.2 and C6.4 Engines for Caterpillar Built Machines

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Disassembly and Assembly

Battery - Remove and Install
320D Forest Machines Engine Supplement

Service Magazine

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Investigation of the Liquid Level Switch on the Engine Oil Pan and on the Hydraulic Tank for Excavators {1302, 1408, 5056, 5068, 7422}
2009/08/31

Troubleshooting the Rotary Switch Assembly for the Engine Speed {1408, 7332}
2008/08/18

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

New Software and a New Rotary Switch Improve the Reliability of the Engine Speed Dial on Excavators {1408, 7332, 7610, 7620}
2009/04/13