535-6087 KIT-ENGINE OVERHAUL S/N KHX1-UP REPAIR OPTION KIT FOR USE WITH @@@@@325-9707@@@@@ FIELD INSTALLATION 120K

Part No	Qty	Parts name
535-6073 Y	[1]	KIT-GASKET
2W-0027	[6]	BEARING (EYE END)
224-6638 AB	[6]	BEARING-CONNECTING ROD (STANDARD)
7C-6976 AB	[1]	BEARING-CONNECTING ROD (0.25-MM US)
7C-6977 AB	[1]	BEARING-CONNECTING ROD (0.5-MM US)
107-7708	[6]	BEARING-MAIN (STANDARD)
145-0162 AB	[1]	BEARING-MAIN (0.25-MM US)
145-0164 AB	[1]	BEARING-MAIN (0.5-MM US)
145-0168 AB	[1]	BEARING-MAIN (0.5-MM OS)
145-0170 AB	[1]	BEARING-MAIN (0.5-MM OS, 0.5-MM US)
212-4893	[1]	BEARING-THRUST (STANDARD)
229-5153 AB	[1]	BEARING-THRUST (0.25-MM US)
229-5154 AB	[1]	BEARING-THRUST (0.5-MM US)
229-5155 AB	[1]	BEARING-THRUST (0.5-MM OS)
229-5156 AB	[1]	BEARING-THRUST (0.5-MM OS, 0.5-MM US)
2W-7213	[6]	BUSHING (CAMSHAFT)
216-5586	[1]	BUSHING (CAMSHAFT)
326-1644	[1]	FILTER AS-WATER SEP & FUEL
220-8678	[1]	SEAL-RING
423-8525	[1]	FILTER GP-WATER SEP & FUEL
1R-0749	[2]	FILTER-FUEL (ADVANCED EFFICIENCY)
1R-0751	[1]	FILTER-FUEL (ADVANCED EFFICIENCY)
140-9670	[12]	GUIDE-VALVE (STANDARD, INLET)
147-8220	[6]	GUIDE-VALVE (STANDARD, EXHAUST)
147-8218	[6]	INSERT-VALVE SEAT (EXHAUST, STANDARD)
187-8282 AB	[1]	INSERT-VALVE SEAT (0.127-MM OS, EXHAUST)
187-8283 AB	[1]	INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)
187-8284 AB	[1]	INSERT-VALVE SEAT (0.508-MM OS, EXHAUST)
264-6157	[12]	INSERT-VALVE SEAT (STANDARD)
319-3819 AB	[1]	SEAT-VALVE (0.13-MM OS, INLET)
319-3820 AB	[1]	SEAT-VALVE (0.25-MM OS, INLET)
319-3821 AB	[1]	SEAT-VALVE (0.51-MM OS, INLET)
1W-2715	[24]	LOCK-RETAINER
2A-4429	[12]	LOCK-RETAINER
7C-0111	[12]	RETAINER-PIN
197-9353	[6]	RING-PISTON (INTERMEDIATE)
197-9354	[6]	RING-PISTON (OIL CONTROL)
197-9386	[6]	RING-PISTON (TOP)
222-3910	[1]	SEAL GP-CRANKSHAFT
245-7339	[1]	SEAL-CRANKSHAFT (FRONT)
147-8214	[12]	SEAL-VALVE STEM (INLET)
163-2478	[6]	SEAL-VALVE STEM (EXHAUST)
157-7130	[6]	VALVE-EXHAUST
252-7801	[12]	VALVE-INLET

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED
A		NOT PART OF THIS GROUP
B		USE AS REQUIRED
Y		SEPARATE ILLUSTRATION

#SEBP49890121

441-8244: KIT-FRONT COVER GASKET

KIT-FRONT COVER GASKET

441-8244 KIT-FRONT COVER GASKET
S/N JAP1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE FRONT COVER.. KIT DOES NOT INCLUDE THE OIL PAN GASKET.
FIELD INSTALLATION

i05838894 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
166-1781	[1]	GASKET
245-7339	[1]	SEAL-CRANKSHAFT (FRONT)
135-9819	[1]	SEAL-INTEGRAL
2M-4453	[1]	SEAL-O-RING
3J-1907	[1]	SEAL-O-RING
4J-0524	[1]	SEAL-O-RING
4J-0525	[1]	SEAL-O-RING
061-9455	[1]	SEAL-O-RING
147-0182	[1]	SEAL-O-RING
214-7568	[1]	SEAL-O-RING
227-5904	[1]	SEAL-O-RING
228-4947	[2]	SEAL-O-RING
1J-9671	[1]	SEAL-O-RING
3K-0360	[1]	SEAL-O-RING
061-7538	[1]	SEAL-O-RING
214-7566	[1]	SEAL-O-RING
228-7088	[1]	SEAL-O-RING
126-1757	[2]	WASHER (10.85X19.3X1.27-MM THK)

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP49890122

455-1107: KIT-FRONT COVER GASKET

KIT-FRONT COVER GASKET

455-1107 KIT-FRONT COVER GASKET
S/N JAP1-UP
FIELD INSTALLATION

i05884733 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
166-1781	[1]	GASKET
245-7339	[1]	SEAL-CRANKSHAFT (FRONT)
135-9819	[1]	SEAL-INTEGRAL
3J-1907	[2]	SEAL-O-RING
6V-6609	[1]	SEAL-O-RING
061-9455	[1]	SEAL-O-RING
214-7568	[4]	SEAL-O-RING
227-5904	[1]	SEAL-O-RING
228-4947	[3]	SEAL-O-RING
238-5080	[1]	SEAL-O-RING
126-1757	[2]	WASHER (10.85X19.3X1.27-MM THK)

#SEBP49890123

455-1109: KIT-REAR COVER GASKET

KIT-REAR COVER GASKET

455-1109 KIT-REAR COVER GASKET
S/N JAP1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE REAR COVER.. KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION

i05742260 SEBP4989

4551109 KIT-REAR COVER GASKET Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-1162	[1]	GASKET (DRAIN PLUG)
2.	3K-3257	[1]	GASKET
3.	7L-2894	[1]	GASKET
4.	239-0583	[1]	GASKET
5.	2P-1294	[1]	PLUG-SEAL
6.	247-1876	[1]	SEAL
7.	222-3910	[1]	SEAL GP-CRANKSHAFT (CLOCKWISE ROTATION)
8.	214-7566	[2]	SEAL-O-RING
9.	238-5082	[2]	SEAL-O-RING

			FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTP://DEALER.CAT.COM/RELATED

#SEBP49890124

139-4081: LIFTER GP-VALVE

LIFTER GP-VALVE

139-4081 LIFTER GP-VALVE
S/N TX71-UP; KHX1-UP
PART OF 232-3717 VALVE MECHANISM GP
ALSO AN ATTACHMENT

i01615435 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	492-1813	[1]	SHAFT AS-LIFTER
	2D-6642	[2]	BALL
2.	7E-6794	[4]	ARM AS-LIFTER
3.	139-4084	[2]	SPACER (15.9X24X6-MM THK)

#SEBP49890125

237-9822: LIFTING GP-ENGINE

LIFTING GP-ENGINE

237-9822 LIFTING GP-ENGINE
S/N TX71-UP; KHX1-UP
PART OF 325-9707, 395-0485, 395-0487 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

i02215501 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	154-0896	[1]	PLATE-LIFTING
2.	6V-5839	[4]	WASHER (11X21X2.5-MM THK)
3.	6V-4248 M	[4]	BOLT (M10X1.5X25-MM)
	M		METRIC PART

#SEBP49890126

311-3542: MOUNTING GP-ENGINE

MOUNTING GP-ENGINE

311-3542 MOUNTING GP-ENGINE
S/N TX71-UP; KHX1-UP
PART OF 325-9707, 395-0485, 395-0487 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

i03338921 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-3653 M	[4]	BOLT (M14X2X80-MM)
2.	180-7344	[2]	SUPPORT
3.	7X-0510	[8]	WASHER-HARD (15.5X29X3-MM THK)
4.	8C-3425 M	[4]	BOLT (M14X2X35-MM)
	M		METRIC PART

#SEBP49890127

310-6437: MOUNTING GP-ENGINE & XMSN

MOUNTING GP-ENGINE & XMSN

310-6437 MOUNTING GP-ENGINE & XMSN
S/N JAP1-104
PART OF 348-3018 GENERAL AR

i03246346 SEBP4989

3106437 MOUNTING GP-ENGINE & XMSN Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	174-9529	[2]	MOUNT AS
			(EACH INCLUDES)
	6Y-9960	[1]	MOUNT AS
	9W-7385	[1]	SLEEVE
	9W-7388	[2]	WASHER (26X144X12-MM THK)
2.	192-7357	[2]	MOUNT AS
			(EACH INCLUDES)
	9W-6582	[1]	SLEEVE
	9W-6584	[1]	WASHER (20.5X114X10-MM THK)
	9W-9920	[1]	MOUNTING AS-VIBRATION ISOLATOR
3.	211-9274	[1]	SUPPORT (RH)
4.	211-9275	[1]	SUPPORT (LH)
5.	198-3611	[1]	BELT-SERPENTINE
6.	316-6682	[1]	PLATE AS
7.	316-6686	[1]	PLATE AS
8.	337-2233	[1]	PLATE AS
9.	198-4776	[4]	WASHER-HARD (8.8X20X8-MM THK)
10.	198-4777	[4]	WASHER-HARD (11X25X10-MM THK)
11.	8C-3290 M	[2]	BOLT (M24X3X150-MM)
12.	8T-4121	[15]	WASHER-HARD (11X21X2.5-MM THK)
13.	8T-4123	[10]	WASHER (22X35X3.5-MM THK)
14.	8T-4136 M	[4]	BOLT (M10X1.5X25-MM)
15.	8T-4167	[2]	WASHER-HARD (26X44X4-MM THK)
16.	8T-4191 M	[3]	BOLT (M10X1.5X16-MM)
17.	8T-4196 M	[12]	BOLT (M10X1.5X35-MM)
18.	8T-4908 M	[4]	BOLT (M8X1.25X25-MM)
19.	8T-6381 M	[2]	BOLT (M20X2.5X120-MM)
20.	8T-6430 M	[8]	BOLT (M20X2.5X50-MM)
	M		METRIC PART

#SEBP49890128

310-6437: MOUNTING GP-ENGINE & XMSN

MOUNTING GP-ENGINE & XMSN

310-6437 MOUNTING GP-ENGINE & XMSN
S/N JAP105-6765
PART OF 348-3018 GENERAL AR

i03982310 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	174-9529	[2]	MOUNT AS
			(EACH INCLUDES)
	6Y-9960	[1]	MOUNT AS
	9W-7385	[1]	SLEEVE
	9W-7388	[2]	WASHER (26X144X12-MM THK)
2.	192-7357	[2]	MOUNT AS
			(EACH INCLUDES)
	9W-9920	[1]	MOUNTING AS-VIBRATION ISOLATOR
	9W-6582	[1]	SLEEVE
	9W-6584	[1]	WASHER (20.5X114X10-MM THK)
3.	198-3611	[1]	BELT-SERPENTINE
4.	356-7636	[1]	SUPPORT AS (RH)
5.	356-7637	[1]	SUPPORT AS (LH)
6.	347-1266	[1]	GUARD AS
7.	198-4776	[4]	WASHER-HARD (8.8X20X8-MM THK)
8.	198-4777	[2]	WASHER-HARD (11X25X10-MM THK)
9.	8C-3290 M	[2]	BOLT (M24X3X150-MM)
10.	8T-4121	[12]	WASHER-HARD (11X21X2.5-MM THK)
11.	8T-4123	[10]	WASHER (22X35X3.5-MM THK)
12.	8T-4136 M	[2]	BOLT (M10X1.5X25-MM)
13.	8T-4167	[2]	WASHER-HARD (26X44X4-MM THK)
14.	8T-4196 M	[12]	BOLT (M10X1.5X35-MM)
15.	8T-4908 M	[4]	BOLT (M8X1.25X25-MM)
16.	8T-6381 M	[2]	BOLT (M20X2.5X120-MM)
17.	8T-6430 M	[8]	BOLT (M20X2.5X50-MM)
	M		METRIC PART

#SEBP49890129

425-5541: MOUNTING GP-ENGINE & XMSN

MOUNTING GP-ENGINE & XMSN

425-5541 MOUNTING GP-ENGINE & XMSN
S/N JAP6766-UP
PART OF 425-5590 INSTALLATION AR

i06107310 SEBP4989

4255541 MOUNTING GP-ENGINE & XMSN Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	174-9529	[2]	MOUNT AS
			(EACH INCLUDES)
	6Y-9960	[1]	MOUNT AS
	9W-7385	[1]	SLEEVE
	8Y-7119	[2]	WASHER (26X144X12-MM THK)
2.	192-7357	[2]	MOUNT AS
			(EACH INCLUDES)
	9W-6582	[1]	SLEEVE
	9W-6584	[1]	WASHER (20.5X114X10-MM THK)
	9W-9920	[1]	MOUNTING AS-VIBRATION ISOLATOR
3.	356-7636	[1]	SUPPORT AS (RH)(RH)
4.	356-7637	[1]	SUPPORT AS (LH)(LH)
5.	8C-3290 M	[2]	BOLT (M24X3X150-MM)
6.	8T-4121	[12]	WASHER-HARD (11X21X2.5-MM THK)
7.	8T-4123	[10]	WASHER (22X35X3.5-MM THK)
8.	8T-4167	[2]	WASHER-HARD (26X44X4-MM THK)
9.	8T-4196 M	[12]	BOLT (M10X1.5X35-MM)
10.	8T-6381 M	[2]	BOLT (M20X2.5X120-MM)
11.	8T-6430 M	[8]	BOLT (M20X2.5X50-MM)
	M		METRIC PART