303-1978 LINES GP-RIPPER S/N JAP1-UP PART OF 348-7029, 348-7032, 348-7033, 435-1558, 435-1559, 435-1561 CONTROL AR-HYDRAULIC AN ATTACHMENT 120K

HYDRAULIC SYSTEM

LINES GP-RIPPER

0. 303-1978 LINES GP-R

LINES GP-STEERING

1. 8X-1968 LINES GP-S

LOCK GP

2. 521-1027 LOCK AR-CE
3. 164-8462 LOCK GP-CE
4. 516-8251 LOCK GP-CE
5. 520-9964 LOCK GP-CE

MANIFOLD GP

6. 239-9893 MANIFOLD G
7. 239-9894 MANIFOLD G

MOTOR GP

8. 105-3196 MOTOR GP-G

MOUNTING GP

9. 532-8163 MOUNTING G
0. INFORMATION

MOTOR GRADER 120K MOTOR GRADER JAP
120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine SEBP4989 120K JAP (2009)

HYDRAULIC SYSTEM

LINES GP-RIPPER

174-2339 LINES GP-RIPPER

302-7139 LINES GP-RIPPER

303-1978 LINES GP-RIPPER

#SEBP49890770

303-1978: LINES GP-RIPPER

LINES GP-RIPPER

303-1978 LINES GP-RIPPER
S/N JAP1-UP
PART OF 348-7029, 348-7032, 348-7033, 435-1558, 435-1559, 435-1561 CONTROL AR-HYDRAULIC
AN ATTACHMENT

i03537543 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7F-4617	[1]	SPACER (0.41X0.75X1.31-IN THK)
2.	8W-8527	[8]	SLEEVE
3.	105-7167	[2]	FITTING AS
			(EACH INCLUDES)
	6V-8397	[2]	SEAL-O-RING
	8T-5890	[1]	UNION
4.	309-1905 M	[1]	STUD-TAPERLOCK (M10X1.5X100-MM)
5.	328-1674 I	[2]	HOSE AS
7.	148-8374	[1]	ELBOW AS
	3K-0360	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	6V-8723	[1]	ELBOW
8.	148-8383	[1]	ELBOW AS
	3K-0360	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	8T-1683	[1]	ELBOW
9.	1S-0994	[2]	CLIP (LOOP)
10.	6D-4247	[3]	CLIP
11.	6V-9168	[2]	NUT (11/16-16-THD)
12.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
13.	8T-4133 M	[1]	NUT (M10X1.5-THD)
14.	8T-4137 M	[3]	BOLT (M10X1.5X20-MM)
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	M		METRIC PART

#SEBP49890771

8X-1968: LINES GP-STEERING

LINES GP-STEERING

8X-1968 LINES GP-STEERING
S/N JAP1-UP
PART OF 348-3018 GENERAL AR, 435-8193 HYDRAULIC AR

i00125492 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[2]	STRAP-CABLE
2.	4E-2392 I	[1]	HOSE AS
3.	4J-5468	[2]	CLAMP
4.	5T-9903 I	[1]	HOSE AS
5.	8C-3451	[1]	CAP-DUST (HYDRAULIC OIL)
6.	8W-0225 I	[1]	HOSE AS
7.	8X-7975 I	[1]	HOSE AS
8.	9D-0953	[1]	SPACER (0.406X0.75X0.88-IN THK)
9.	108-1610	[2]	CLAMP
10.	136-6330	[1]	SEAL
11.	136-6331	[2]	SEAL
12.	150-4868 I	[1]	HOSE AS
13.	164-5586	[1]	TEE AS
	6V-8398	[1]	SEAL-O-RING
	7X-0871	[1]	TEE
14.	372-2766 I	[3]	HOSE AS
15.	372-2767 I	[1]	HOSE AS
16.	067-3045	[2]	CLIP (LOOP)
17.	148-8305	[1]	ADAPTER AS
	3J-1907	[1]	SEAL-O-RING
	5P-9617	[1]	ADAPTER
18.	148-8316	[2]	CONNECTOR AS
			(EACH INCLUDES)
	3J-7354	[1]	SEAL-O-RING
	4J-5477	[1]	SEAL-O-RING
	6V-8647	[1]	CONNECTOR
19.	148-8340	[6]	CONNECTOR AS
			(EACH INCLUDES)
	3K-0360	[1]	SEAL-O-RING
	6V-8398	[1]	SEAL-O-RING
	6V-8639	[1]	CONNECTOR
20.	148-8351	[1]	ELBOW AS
	4J-5477	[1]	SEAL-O-RING
	6V-9849	[1]	ELBOW
21.	148-8354	[1]	ELBOW AS
	3K-0360	[1]	SEAL-O-RING
	6V-8398	[1]	SEAL-O-RING
	6V-9002	[1]	ELBOW
22.	148-8364	[3]	ELBOW AS
			(EACH INCLUDES)
	3K-0360	[1]	SEAL-O-RING
	6V-8398	[1]	SEAL-O-RING
	6V-8625	[1]	ELBOW
23.	148-8444	[2]	TEE AS-SWIVEL
			(EACH INCLUDES)
	6V-9837	[1]	TEE-SWIVEL
	6V-8398	[2]	SEAL-O-RING
24.	164-5590	[1]	VALVE AS-FLUID SAMPLING
	3J-7354	[1]	SEAL-O-RING
	8C-3446	[1]	VALVE-SAMPLING
25.	171-6467	[4]	UNION AS
			(EACH INCLUDES)
	6V-8398	[1]	SEAL-O-RING
	6V-9746	[1]	SEAL-O-RING
	8T-5082	[1]	UNION
26.	369-0378 I	[2]	HOSE AS
27.	4L-6454	[7]	BOLT (3/8-16X1-IN)
28.	5P-1075	[4]	WASHER-HARD (10.2X22.5X3-MM THK)
29.	5S-7379	[2]	BOLT (3/8-16X0.875-IN)
30.	6D-4244	[10]	CLIP (LOOP)
31.	6D-4246	[2]	CLIP (LOOP)
32.	6V-1889	[1]	CLIP (LOOP)
33.	6V-8801	[3]	NUT (3/8-16-THD)
34.	7X-0289	[1]	BOLT (3/8-16X1.875-IN)
35.	8T-4896	[9]	WASHER-HARD (10.2X18.5X2.5-MM THK)

			AVAILABLE REPAIR KIT(S):
	130-7084	[1]	BLADDER (ACCUMULATOR)
	I		REFER TO HYDRAULIC INFORMATION SYSTEM

#SEBP49890772

521-1027: LOCK AR-CENTERSHIFT

LOCK AR-CENTERSHIFT

521-1027 LOCK AR-CENTERSHIFT
S/N JAP1-UP
PART OF 560-7621 DISTRIBUTION AR
AN ATTACHMENT

i06882300 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
520-9964 Y	[1]	LOCK GP-CENTERSHIFT
520-8568 Y	[1]	SWITCH GP-ROCKER
249-6688	[1]	FILM-WARNING (CRUSH HAZARD, READ MANUAL)
		(ON BEZEL ON RH OF SHIFT FILM ON SHIFT COVER)
Y		SEPARATE ILLUSTRATION

#SEBP49890773

164-8462: LOCK GP-CENTERSHIFT

LOCK GP-CENTERSHIFT

164-8462 LOCK GP-CENTERSHIFT
S/N JAP1-10099
PART OF 348-3018 GENERAL AR, 435-8193 HYDRAULIC AR, 520-9964 LOCK GP-CENTERSHIFT
ALSO AN ATTACHMENT

i01674357 SEBP4989

1648462 LOCK GP-CENTERSHIFT Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2H-3931	[1]	SEAL-O-RING
2.	4T-8054	[1]	SEAL AS
3.	512-9912	[1]	PISTON
4.	9D-6584	[1]	SEAL-LIP TYPE
5.	431-8801	[1]	CYLINDER
6.	7X-0350	[2]	BOLT (5/8-11X3.5-IN)
7.	380-6949	[1]	CAP GP-PROTECTION
	384-3892	[1]	VALVE GP-SOLENOID (CENTERSHIFT LOCK)
	384-3893	[1]	COIL AS
8.	390-2799	[1]	PIN
9.	421-4024	[1]	SEAL-U-CUP
10.	7X-0346	[1]	BOLT (5/8-11X2-IN)
11.	8T-4122	[1]	WASHER-HARD (17X32X3.5-MM THK)
12.	8T-4223	[2]	WASHER-HARD (13.5X25.5X3-MM THK)
13.	8T-8917	[2]	BOLT (1/2-13X1.25-IN)
14.	198-4780	[2]	WASHER-HARD (17.5X32X8-MM THK)
15.	384-7727	[1]	SPACER (63.5X80X5-MM THK)

			PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY

#SEBP49890774

516-8251: LOCK GP-CENTERSHIFT

LOCK GP-CENTERSHIFT

516-8251 LOCK GP-CENTERSHIFT
S/N JAP1-UP
CANNOT BE USED WITH @@@@@521-1027@@@@@
AN ATTACHMENT

i06882343 SEBP4989

5168251 LOCK GP-CENTERSHIFT Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	516-8248	[1]	PIN AS
2.	517-1128 B	[5]	SHIM (0.8-MM THK)
3.	517-1129	[1]	SPACER (60X98X5-MM THK)
4.	201-7354	[2]	BOLT (5/8-11X2.5-IN)
5.	267-8821	[2]	WASHER (17X36X12-MM THK)
	B		USE AS REQUIRED

#SEBP49890775

520-9964: LOCK GP-CENTERSHIFT

LOCK GP-CENTERSHIFT

520-9964 LOCK GP-CENTERSHIFT
S/N JAP10100-UP
PART OF 521-1027 LOCK AR-CENTERSHIFT
AN ATTACHMENT

i06885617 SEBP4989

5209964 LOCK GP-CENTERSHIFT Parts scheme

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	112-9442 I	[1]	HOSE AS
2.	164-8462 Y	[1]	LOCK GP-CENTERSHIFT
3.	148-8336	[3]	CONNECTOR AS
			(EACH INCLUDES)
	3J-1907	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	6V-8636	[1]	CONNECTOR
4.	148-8367	[2]	ELBOW AS
			(EACH INCLUDES)
	6V-8397	[1]	SEAL-O-RING
	6V-9850	[1]	ELBOW
5.	148-8378	[1]	ELBOW AS
	3J-1907	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	6V-8724	[1]	ELBOW
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	Y		SEPARATE ILLUSTRATION

#SEBP49890776

239-9893: MANIFOLD GP-VALVE

MANIFOLD GP-VALVE

239-9893 MANIFOLD GP-VALVE -LH
S/N JAP1-10099
PART OF 262-7291 VALVE GP-BANK 5
AN ATTACHMENT

i02453962 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	284-0815 J	[1]	VALVE GP-CHECK
2.	249-3251	[1]	VALVE GP-CONTROL
3.	275-9638	[1]	VALVE GP-CONTROL
4.	8C-6512	[4]	BOLT-SOCKET HEAD (10-24X2-IN)
5.	241-5889	[1]	VALVE GP-SHUTTLE
6.	266-1600	[1]	VALVE GP-SOLENOID & MANIFOLD
7.	266-1599	[1]	VALVE GP-SOLENOID & MANIFOLD
8.	9S-8003	[1]	PLUG (1/2-20-THD)(HEX)
9.	3J-7354	[1]	SEAL-O-RING
10.	9S-8001	[12]	PLUG (STRAIGHT THREAD O-RING)
11.	4J-7533	[12]	SEAL-O-RING

			AVAILABLE REPAIR KIT(S):
	284-3045 J	[1]	KIT-SEAL
	J		(KIT MARKED J SERVICES PARTS MARKED J)

#SEBP49890777

239-9894: MANIFOLD GP-VALVE

MANIFOLD GP-VALVE

239-9894 MANIFOLD GP-VALVE -RH
S/N JAP1-UP
PART OF 250-0544 VALVE GP-BANK 4
AN ATTACHMENT

i02462900 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	284-0815 J	[1]	VALVE GP-CHECK
	3J-7354	[1]	SEAL-O-RING
2.	249-3251	[1]	VALVE GP-CONTROL
3.	275-9638	[1]	VALVE GP-CONTROL
4.	8C-6512	[4]	BOLT-SOCKET HEAD (10-24X2-IN)
5.	241-5889	[1]	VALVE GP-SHUTTLE
6.	266-1599	[1]	VALVE GP-SOLENOID & MANIFOLD
7.	266-1598	[1]	VALVE GP-COUNTERBALANCE
8.	9S-8003	[1]	PLUG (1/2-20-THD)(HEX)
9.	3J-7354	[1]	SEAL-O-RING
10.	9S-8001	[12]	PLUG (STRAIGHT THREAD O-RING)
11.	4J-7533	[12]	SEAL-O-RING

			AVAILABLE REPAIR KIT(S):
	284-3045 J	[1]	KIT-SEAL
	J		KIT MARKED J ICLUDES PARTS MARKED J

#SEBP49890778

105-3196: MOTOR GP-GEROTOR

MOTOR GP-GEROTOR

105-3196 MOTOR GP-GEROTOR -CIRCLE DRIVE
S/N JAP1-UP
PART OF 253-4677, 423-9923 DRIVE GP-CIRCLE

i00125648 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9T-8051	[7]	BOLT (3/8-24X4.12-IN)
2.	9T-8053	[5]	SEAL
3.	6Y-2935	[1]	BEARING
4.	9T-8054	[1]	LINK
5.	7X-4733	[1]	SEAL-LIP TYPE
6.	9T-8056	[1]	SHAFT
7.	9T-8058	[1]	BACKUP
8.	9T-8059	[1]	SEAL
9.	9T-9071	[1]	SHIM
10.	9T-8061	[1]	PLATE
11.	9J-4963	[1]	RING
12.	9T-8065	[1]	MANIFOLD
13.	9T-8069	[1]	PLATE AS
14.	9T-8067	[1]	COVER

			AVAILABLE REPAIR KIT(S):
	9T-9072	[1]	KIT-SEAL (BROOM MOTOR)(CIRCLE DRIVE)
			(INCLUDES RING, SHIM, SEALS & GREASE PACK)

#SEBP49890779

532-8163: MOUNTING GP-VALVE

MOUNTING GP-VALVE

532-8163 MOUNTING GP-VALVE
S/N JAP10100-UP
PART OF 434-6583, 434-6584, 434-6587, 434-6589, 434-6591, 434-6593, 434-6594 VALVE & LINKAGE GP
AN ATTACHMENT

i07155913 SEBP4989

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Parts for your 120K MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9M-1853	[6]	MOUNTING
2.	104-7419	[1]	PLATE AS (RH)
	1F-0748	[2]	NUT-WELD (1/2-13-THD)
3.	104-7429	[2]	PLATE
4.	104-7740	[1]	PLATE AS (LH)
	1F-0748	[2]	NUT-WELD (1/2-13-THD)
5.	5P-1076	[6]	WASHER-HARD (13.5X30X4-MM THK)
6.	5P-2424	[6]	BOLT (1/2-13X2.25-IN)
7.	6B-0933	[4]	SPACER (10.31X19.05X6.35-MM THK)
8.	6V-8188	[2]	NUT (1/2-13-THD)
9.	8F-6437	[6]	WASHER (13.5X50.8X4.76-MM THK)
10.	8T-4121	[8]	WASHER-HARD (11X21X2.5-MM THK)
11.	8T-4136 M	[4]	BOLT (M10X1.5X25-MM)
12.	8T-4195 M	[4]	BOLT (M10X1.5X30-MM)
	M		METRIC PART