451-8362 COVER GP-CYLINDER BLOCK -REAR, LH S/N B8F1-UP; 7TR3563-UP PART OF 357-7050, 357-7051, 365-9316, 423-1996, 472-5676, 556-3418 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY AN ATTACHMENT 789D

BASIC ENGINE

CYLINDER BLOCK GP

0. 451-8362 COVER GP-C
1. 451-8364 COVER GP-C
2. 491-0038 COVER GP-C
3. 491-7737 COVER GP-C
4. 524-0926 COVER GP-C

HOUSING GP-FLYWHEEL

5. 129-9546 COVER GP-F
6. 452-8570 COVER GP-F

HOUSING GP-FRONT

7. 270-3201 COVER GP-F
8. 420-9430 COVER GP-F

HOUSING GP-FLYWHEEL

9. 491-7736 COVER GP-R
0. INFORMATION

TRUCK 789D TRUCK SPD
789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine SEBP5054 789D SPD (2011)

BASIC ENGINE

CYLINDER BLOCK GP

394-3354 COVER GP-CYLINDER BLOCK

451-8361 COVER GP-CYLINDER BLOCK

451-8362 COVER GP-CYLINDER BLOCK

451-8364 COVER GP-CYLINDER BLOCK

491-0038 COVER GP-CYLINDER BLOCK

491-7737 COVER GP-CYLINDER BLOCK

#SEBP50540080

451-8362: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

451-8362 COVER GP-CYLINDER BLOCK -REAR, LH
S/N B8F1-UP; 7TR3563-UP
PART OF 357-7050, 357-7051, 365-9316, 423-1996, 472-5676, 556-3418 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY
AN ATTACHMENT

i05770814 SEBP5054

4518362 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-9437	[1]	COVER
2.	7N-4945	[1]	GASKET
3.	0S-1594	[4]	BOLT (3/8-16X1-IN)

#SEBP50540081

451-8364: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

451-8364 COVER GP-CYLINDER BLOCK -FRONT, LH
S/N B8F1-UP; 7TR3563-UP
PART OF 357-7050, 357-7051, 365-9316, 423-1996, 472-5676, 556-3418 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY
AN ATTACHMENT

i05835960 SEBP5054

4518364 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-0252	[1]	COVER-BLOCK
2.	7N-4945	[1]	GASKET
3.	0S-1594	[4]	BOLT (3/8-16X1-IN)

#SEBP50540082

491-0038: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

491-0038 COVER GP-CYLINDER BLOCK
S/N 7TR3703-UP
PART OF 357-7051, 556-3418 ENGINE AR
AN ATTACHMENT

i06765274 SEBP5054

4910038 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[16]	COVER-CYLINDER BLOCK SIDE
2.	272-0759	[16]	SEAL
3.	5M-2894	[63]	WASHER-HARD (10.2X18.5X2.5-MM THK)
4.	9X-8872	[63]	BOLT-LOCKING (3/8-16X0.875-IN)
5.	225-3227	[1]	FILM-WARNING (HOT SURFACE)

#SEBP50540083

491-7737: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

491-7737 COVER GP-CYLINDER BLOCK
S/N B8F1-UP
PART OF 357-7050, 423-1996 ENGINE AR, 561-2197 ENGINE AR-COMPLETE
AN ATTACHMENT

i06791758 SEBP5054

4917737 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	272-0759	[16]	SEAL
2.	1N-2914	[16]	COVER-CYLINDER BLOCK SIDE
3.	5M-2894	[63]	WASHER-HARD (10.2X18.5X2.5-MM THK)
4.	034-3557	[63]	BOLT-LOCKING (3/8-16X1.125-IN)
5.	225-3227	[1]	FILM-WARNING (HOT SURFACE)

#SEBP50540084

524-0926: COVER GP-CYLINDER BLOCK

COVER GP-CYLINDER BLOCK

524-0926 COVER GP-CYLINDER BLOCK
S/N 7TR3662-3702
PART OF 357-7051 ENGINE AR
AN ATTACHMENT

i07077050 SEBP5054

5240926 COVER GP-CYLINDER BLOCK Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1N-2914	[16]	COVER-CYLINDER BLOCK SIDE
2.	272-0759	[16]	SEAL
3.	5D-0353	[2]	BOLT-LOCKING (3/8-16X1-IN)
4.	5M-2894	[64]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	225-3227	[1]	FILM-WARNING (HOT SURFACE)
6.	9X-8872	[62]	BOLT-LOCKING (3/8-16X0.875-IN)

#SEBP50540085

129-9546: COVER GP-FLYWHEEL HOUSING

COVER GP-FLYWHEEL HOUSING

129-9546 COVER GP-FLYWHEEL HOUSING
S/N B8F1-386; 7TR1-3562
PART OF 343-2960, 357-7050, 357-7051, 365-9316, 423-1996 ENGINE AR
AN ATTACHMENT

i00498942 SEBP5054

1299546 COVER GP-FLYWHEEL HOUSING Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-4954	[1]	GASKET-COVER
2.	2P-2772	[1]	COVER
3.	4B-3140	[1]	COVER
4.	4B-8407	[1]	GASKET-COPPER
5.	5F-0304	[1]	PLUG
6.	7N-3170	[1]	COVER
7.	7N-4319	[2]	COVER
8.	7N-4320	[2]	GASKET
9.	9L-2662	[1]	GASKET
10.	9L-4234	[1]	SPACER (0.406X1X0.962-IN THK)
11.	234-8937	[1]	SEAL-INTEGRAL
12.	0S-1591	[4]	BOLT (3/8-16X1.5-IN)
13.	0S-1594	[39]	BOLT (3/8-16X1-IN)
14.	0T-0055	[1]	BOLT (3/8-16X4.25-IN)
15.	2J-6274	[1]	SEAL-O-RING
16.	5M-2894	[44]	WASHER-HARD (10.2X18.5X2.5-MM THK)

#SEBP50540086

452-8570: COVER GP-FLYWHEEL HOUSING

COVER GP-FLYWHEEL HOUSING

452-8570 COVER GP-FLYWHEEL HOUSING
S/N B8F387-UP; 7TR3563-3734
PART OF 357-7050, 357-7051, 365-9316, 423-1996, 472-5676, 556-3418 ENGINE AR, 473-0489 ENGINE AR-PRIMARY
AN ATTACHMENT

i05774530 SEBP5054

4528570 COVER GP-FLYWHEEL HOUSING Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-4954	[1]	GASKET-COVER (FLYWHEEL HOUSING)
2.	395-3499	[8]	CLIP
3.	4B-8407	[1]	GASKET-COPPER (FLYWHEEL HOUSING)
4.	7N-3170	[1]	COVER
5.	7N-4319	[2]	COVER
6.	7N-4320	[2]	GASKET
8.	9L-2662	[1]	GASKET
9.	9L-4234	[1]	SPACER (0.406X1X0.962-IN THK)
12.	165-3929	[4]	BOLT (3/8-16X1.5-IN)
13.	0S-1594	[39]	BOLT (3/8-16X1-IN)
14.	0T-0055	[1]	BOLT (3/8-16X4.25-IN)
16.	234-8937	[1]	SEAL-INTEGRAL
17.	2J-6274	[1]	SEAL-O-RING
18.	2P-2772	[1]	COVER
20.	4B-3140	[1]	COVER
22.	5F-0304	[1]	PLUG
23.	5M-2894	[44]	WASHER-HARD (10.2X18.5X2.5-MM THK)

#SEBP50540087

270-3201: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

270-3201 COVER GP-FRONT HOUSING
S/N B8F1-331; 7TR1-3412
PART OF 343-2960, 357-7050, 357-7051, 365-9316 ENGINE AR
AN ATTACHMENT

i02299229 SEBP5054

2703201 COVER GP-FRONT HOUSING Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3P-1896	[2]	PLUG-CUP (35.31-MM OD)
2.	7N-4951	[1]	COVER
3.	7N-4952	[1]	COVER
4.	8N-9885	[1]	GASKET-COVER
5.	9S-4191	[1]	PLUG (9/16-18-THD)
6.	106-4685	[1]	COVER
7.	235-3546	[1]	SEAL-O-RING
8.	259-4598	[1]	SEAL-O-RING
9.	033-6042	[1]	SEAL-O-RING
10.	1A-2029	[11]	BOLT (3/8-16X1.125-IN)
11.	3D-2824	[1]	SEAL-O-RING
12.	5M-2894	[11]	WASHER-HARD (10.2X18.5X2.5-MM THK)
13.	5P-0840	[1]	SEAL-O-RING
14.	6V-3348	[1]	SEAL-O-RING
15.	8T-6763	[1]	PLUG-PIPE (1/4-18-THD)
16.	9S-4183	[1]	PLUG (1-1/16-12-THD)

#SEBP50540088

420-9430: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

420-9430 COVER GP-FRONT HOUSING
S/N B8F1-UP; 7TR3413-3464; 7TR3513-UP
PART OF 357-7050, 357-7051, 365-9316, 423-1996, 472-5676, 556-3418 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY
AN ATTACHMENT

i05430131 SEBP5054

4209430 COVER GP-FRONT HOUSING Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3P-1896	[2]	PLUG-CUP (35.31-MM OD)
2.	7N-4951	[1]	COVER
3.	7N-4952	[1]	COVER
4.	8N-9885	[1]	GASKET-COVER
5.	106-4685	[1]	COVER
6.	235-3546	[1]	SEAL-O-RING
7.	1A-2029	[15]	BOLT (3/8-16X1.125-IN)
8.	214-7568	[1]	SEAL-O-RING
9.	3D-2824	[1]	SEAL-O-RING
10.	259-4598	[1]	SEAL-O-RING
11.	5M-2894	[15]	WASHER-HARD (10.2X18.5X2.5-MM THK)
12.	5P-0840	[1]	SEAL-O-RING
13.	6V-3348	[1]	SEAL-O-RING
14.	8T-6763	[1]	PLUG-PIPE (1/4-18-THD)
15.	9S-4183	[1]	PLUG (1-1/16-12-THD)
16.	9S-4191	[1]	PLUG (9/16-18-THD)

#SEBP50540089

491-7736: COVER GP-REAR HOUSING

COVER GP-REAR HOUSING

491-7736 COVER GP-REAR HOUSING -REAR STRUCTURE
S/N B8F1-UP; 7TR3735-UP
PART OF 357-7050, 357-7051, 423-1996, 556-3418 ENGINE AR, 561-2197 ENGINE AR-COMPLETE
AN ATTACHMENT

i06791756 SEBP5054

4917736 COVER GP-REAR HOUSING Parts scheme

For full view, you need register

Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-4954	[1]	GASKET-COVER
2.	5M-2894	[40]	WASHER-HARD (10.2X18.5X2.5-MM THK)
3.	4B-8407	[1]	GASKET-COPPER
4.	7N-3170	[1]	COVER
5.	7N-4319	[2]	COVER
6.	7N-4320	[2]	GASKET
7.	5F-0304	[1]	PLUG
8.	9L-2662	[1]	GASKET
9.	9L-4234	[1]	SPACER (0.406X1X0.962-IN THK)
10.	4B-3140	[1]	COVER
11.	2P-2772	[1]	COVER
12.	165-3929	[4]	BOLT (3/8-16X1.5-IN)
13.	0S-1594	[35]	BOLT (3/8-16X1-IN)
14.	0T-0055	[1]	BOLT (3/8-16X4.25-IN)
15.	2J-6274	[1]	SEAL-O-RING
16.	234-8937	[1]	SEAL-INTEGRAL

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Engine News

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/07/07

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Technical Information Bulletin

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications

Cylinder Liner
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Connecting Rod
3500B Engines for Excavators

Piston and Rings - Two-Piece Piston
3500B Engines for Excavators

Cylinder Block
3500B Engines for Excavators

Piston and Rings - One-Piece Piston
3500B Engines for Excavators

Cylinder Block
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Connecting Rod
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Piston and Rings - One-Piece Piston
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Cylinder Block
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Tool Operating Manual

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Systems Operation

Cylinder Block, Liners and Heads
3500B Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Testing and Adjusting

Excessive Bearing Wear - Inspect
3500B Engines for Caterpillar Built Machines

Main Bearings
3500B Engines

Cylinder Block
3500B Engines

Cylinder Liner Projection
3500B Engines for Caterpillar Built Machines

Main Bearings
3500B Engines for Caterpillar Built Machines

Disassembly and Assembly

Connecting Rod Bearings - Remove and Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Liner - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Liner - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Camshaft Bearings - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Camshaft Bearings - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Bearing Clearance - Check
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Service Magazine

New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/24

New Cover Seals are Available {1107, 1201, 1316, 1317, 1336}
2007/07/09

New Cylinder Liner {1216}
2003/04/21

The Cylinder Block Has Changed {1201}
2003/09/22

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

Introduction of One Piece Piston Cylinder Packs for 3500 High Displacement Engines {1214, 1239, 1331}
2011/10/05

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2010/06/25

A New Top Liner Seal Is Used on 3500 Machine Engines {1201, 7555}
2013/01/16

A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/09/14

New Plugs Are Available for Reconditioning the Water Ferrules in 3500 Engine Blocks {1201}
2012/10/18

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

Caterpillar Parts SIS Catalog 789D :

451-8361 COVER GP-CYLINDER BLOCK

394-3354 COVER GP-CYLINDER BLOCK

383-4251 COVER GP-CYLINDER BLOCK

381-6947 COVER GP-CYLINDER BLOCK

375-3656 COVER GP-CYLINDER BLOCK

359-1288 COVER GP-CYLINDER BLOCK

119-6292 COVER GP-CYLINDER BLOCK

488-3202 COVER GP-CAMSHAFT

451-8364 COVER GP-CYLINDER BLOCK

491-0038 COVER GP-CYLINDER BLOCK

491-7737 COVER GP-CYLINDER BLOCK

524-0926 COVER GP-CYLINDER BLOCK

129-9546 COVER GP-FLYWHEEL HOUSING

452-8570 COVER GP-FLYWHEEL HOUSING

270-3201 COVER GP-FRONT HOUSING

420-9430 COVER GP-FRONT HOUSING