339-5907 TURBOCHARGER GP S/N 7TR1-3562 PART OF 357-7051 ENGINE AR AN ATTACHMENT 789D TRUCK

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP

0. 339-5907 TURBOCHARG
1. 452-8695 TURBOCHARG
2. 471-9238 TURBOCHARG

EXHAUST GP

3. 460-7617 VALVE & MT

FUEL SYSTEM

TANK GP-FUEL

4. 354-0900 ADAPTER GP
5. 354-0910 ADAPTER GP

FILTER GP-FUEL

6. 217-7455 BASE GP-FU
7. 348-8746 FILTER & L
8. 348-8746 FILTER & L
9. 348-8746 FILTER & L
0. INFORMATION

TRUCK 789D TRUCK SPD
789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine SEBP5054 789D SPD (2011)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP

301-6871 TURBOCHARGER GP

338-3523 TURBOCHARGER GP

339-5907 TURBOCHARGER GP

452-8695 TURBOCHARGER GP

471-9238 TURBOCHARGER GP

#SEBP50540400

339-5907: TURBOCHARGER GP

TURBOCHARGER GP

339-5907 TURBOCHARGER GP
S/N 7TR1-3562
PART OF 357-7051 ENGINE AR
AN ATTACHMENT

i03736000 SEBP5054

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2N-2765	[16]	BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN)
2.	5N-4432 B	[4]	BOOT
3.	6L-3005	[4]	CLAMP-BAND
4.	121-5736	[4]	GASKET (TURBOCHARGER)
5.	127-4415	[4]	COUPLING-ELBOW
6.	301-6871 Y	[4]	TURBOCHARGER GP
7.	2N-2766	[16]	LOCKNUT (3/8-16-THD)
8.	5P-3860 B	[4]	CLAMP-HOSE
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP50540401

452-8695: TURBOCHARGER GP

TURBOCHARGER GP

452-8695 TURBOCHARGER GP
S/N 7TR3563-UP
PART OF 453-6262 MODIFICATION AR-ENGINE
AN ATTACHMENT

i06204611 SEBP5054

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	489-0207	[4]	GASKET-EXHAUST
2.	127-4415	[4]	COUPLING-ELBOW
3.	301-6871 Y	[4]	TURBOCHARGER GP
4.	376-7739	[16]	BOLT (3/8-16X2.5-IN)
5.	391-2167	[16]	LOCKNUT-FLANGE (3/8X16-THD)
6.	6L-3005	[4]	CLAMP-BAND
7.	173-2090	[16]	SPACER (11X20X15-MM THK)

	5N-4432 BFJ	[4]	BOOT
	5P-3860 BFJ	[4]	CLAMP-HOSE
	B		USE AS REQUIRED
	F		NOT SHOWN
	J		SHIPPING & STORAGE ONLY
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP50540402

471-9238: TURBOCHARGER GP

TURBOCHARGER GP

471-9238 TURBOCHARGER GP
S/N B8F1-UP
PART OF 338-3523 TURBOCHARGER GP
AN ATTACHMENT

i06785174 SEBP5054

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9N-2038	[1]	CLAMP AS-TURBINE
2.	276-9511	[1]	HOUSING (TURBINE)
3.	362-6254 Y	[1]	CARTRIDGE GP-TURBOCHARGER
4.	471-9239	[1]	HOUSING-COMPRESSOR
5.	268-2960	[1]	CLAMP AS (COMPRESSOR)
	Y		SEPARATE ILLUSTRATION

#SEBP50540403

460-7617: VALVE & MTG GP-SOLENOID

VALVE & MTG GP-SOLENOID

460-7617 VALVE & MTG GP-SOLENOID
S/N SPD1-UP
PART OF 535-8326 WIRING GP-CAB

i07629813 SEBP5054

4607617 VALVE & MTG GP-SOLENOID Parts scheme

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	460-7604 Y	[1]	VALVE GP-SOLENOID (BRAKE)
2.	9S-8004	[2]	PLUG (9/16-18-THD)
3.	3Y-2888	[1]	CONNECTOR
4.	3J-1907	[3]	SEAL-O-RING
5.	3K-6905	[1]	VALVE-BREATHER
6.	460-7615	[1]	MANIFOLD
	Y		SEPARATE ILLUSTRATION

#SEBP50540404

354-0900: ADAPTER GP-FAST FILL FUEL

ADAPTER GP-FAST FILL FUEL

354-0900 ADAPTER GP-FAST FILL FUEL
S/N SPD1-UP
PART OF 344-0254, 344-0255 TANK GP-FUEL
AN ATTACHMENT

i04538833 SEBP5054

3540900 ADAPTER GP-FAST FILL FUEL Parts scheme

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6G-7803 HJ	[1]	VENT AS (FAST FILL)
2.	388-4327	[1]	CAP-DUST
3.	9M-7958	[1]	CLAMP-HOSE
4.	252-5806	[1]	VALVE AS-SHUTOFF (FAST FILL FUEL)
5.	305-0589	[1]	BRACKET AS
6.	354-1280 I	[1]	HOSE AS
7.	355-2924	[1]	VENT AS-FUEL TANK
8.	355-4165	[1]	HOSE AS
9.	471-8198	[1]	RECEIVER (FAST FILL FUEL)
10.	148-8373	[1]	ELBOW AS
	8C-3364	[1]	ELBOW
	6V-8400	[1]	SEAL-O-RING
	7M-8485	[1]	SEAL-O-RING
11.	1J-9671	[2]	SEAL-O-RING
12.	1P-4582	[2]	FLANGE-HALF
13.	1R-0755	[1]	FILTER-FUEL (ADVANCED EFFICIENCY)
14.	4D-7794	[1]	CLIP
15.	4J-0527	[1]	SEAL-O-RING
16.	5H-6734	[1]	SEAL-O-RING
17.	5P-2618	[2]	CONNECTOR
18.	8T-4121	[2]	WASHER-HARD (11X21X2.5-MM THK)
19.	8T-4184 M	[4]	BOLT (M12X1.75X45-MM)
20.	8T-4195 M	[2]	BOLT (M10X1.5X30-MM)
21.	8T-4223	[4]	WASHER-HARD (13.5X25.5X3-MM THK)

			AVAILABLE REPAIR KIT(S):
	5T-8645 H	[1]	KIT-VENT (FUEL TANK)
			(INCLUDES BALL CAGE, CLAMP, SEALS, O-RINGS, HOLLOW BALLS, SOLID BALL, POLL PIN, SCREEN, COVER & INSTRUCTIONS))
	272-1595 J	[1]	KIT-VENT (FUEL TANK)
			(INCLUDES SEALS, O-RINGS, SCREEN, CLAMP, BALL CAGE, COVER, SOLID BALL, HOLLOW BALLS, SPRING PIN, & INSTRUCTIONS)
	H		KIT MARKED H SERVICES PART(S) MARKED H
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

#SEBP50540405

354-0910: ADAPTER GP-FAST FILL FUEL

ADAPTER GP-FAST FILL FUEL

354-0910 ADAPTER GP-FAST FILL FUEL
S/N SPD1-UP
PART OF 344-0256, 344-0257 TANK GP-FUEL
AN ATTACHMENT

i04538984 SEBP5054

3540910 ADAPTER GP-FAST FILL FUEL Parts scheme

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6G-7803 HJ	[1]	VENT AS (FUEL TANK)
2.	388-4327	[1]	CAP-DUST
3.	9M-7958	[1]	CLAMP-HOSE
4.	300-8495	[1]	RECEIVER (FAST FILL FUEL)
5.	305-0589	[1]	BRACKET AS
6.	355-4165	[1]	HOSE AS
7.	148-8373	[1]	ELBOW AS
	8C-3364	[1]	ELBOW
	6V-8400	[1]	SEAL-O-RING
	7M-8485	[1]	SEAL-O-RING
8.	1R-0755	[1]	FILTER-FUEL (ADVANCED EFFICIENCY)
9.	4D-7794	[1]	CLIP
10.	8T-4121	[2]	WASHER-HARD (11X21X2.5-MM THK)
11.	8T-4195 M	[2]	BOLT (M10X1.5X30-MM)

			AVAILABLE REPAIR KIT(S):
	5T-8645 H	[1]	KIT-VENT (FUEL TANK)(ALUMINUM)
			(INCLUDES BALL CAGE, CLAMP, SEALS, O-RINGS, HOLLOW BALLS, SOLID BALL ROLL PIN, SCREEN, COVER, & INSTRUCTIONS)
	272-1595 J	[1]	KIT-VENT (FUEL TANK)(PLASTIC)
			(INCLUDES SEALS, O-RINGS, SCREEN, CLAMP, BALL CAGE, COVER, SOLID BALL, HOLLOW BALLS, SPRING PIN, & INSTRUCTIONS)
	H		KIT MARKED H SERVICES PART(S) MARKED H
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

#SEBP50540406

217-7455: BASE GP-FUEL FILTER

BASE GP-FUEL FILTER

217-7455 BASE GP-FUEL FILTER
S/N B8F1-382; 7TR1-3555; 7TR3563-UP
PART OF 217-6927 PUMP GP-FUEL PRM & PRIM FILTER
AN ATTACHMENT

i03988997 SEBP5054

2177455 BASE GP-FUEL FILTER Parts scheme

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	436-8983	[2]	VALVE-CHECK (FUEL PRIMING)
2.	162-2222	[2]	SPRING
3.	9X-8267	[3]	WASHER (6.6X12X2-MM THK)
4.	9S-8002	[1]	PLUG (7/16-20-THD)
5.	8T-4138 M	[3]	BOLT (M6X1X20-MM)
6.	447-7206	[1]	SEAL-O-RING
7.	6D-5801	[2]	LOCKNUT (8-32-THD)
8.	236-6717	[2]	SEAL-O-RING
9.	188-7541	[1]	SEAL
10.	188-7536	[1]	SEAL
11.	173-1016	[2]	RING-BACKUP
12.	179-7400	[2]	SEAL

			PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY
	M		METRIC PART

#SEBP50540407

348-8746: FILTER & LINES GP-PRIMARY FUEL

FILTER & LINES GP-PRIMARY FUEL

348-8746 FILTER & LINES GP-PRIMARY FUEL
S/N SPD1-170
CANNOT BE USED WITH @@@@@348-8748@@@@@, @@@@@348-8749@@@@@
AN ATTACHMENT

i04541366 SEBP5054

3488746 FILTER & LINES GP-PRIMARY FUEL Parts scheme

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-6071 Y	[1]	FILTER GP-PRIMARY FUEL
2.	6V-8358	[1]	VALVE-BALL (MANUAL SHUTOFF)
3.	130-9984	[3]	CLIP (LOOP)
4.	164-4228	[3]	CLIP
5.	9X-8250	[1]	CLIP (LOOP)
6.	350-0201 I	[1]	HOSE AS
7.	350-0204 I	[1]	HOSE AS
8.	350-0209 I	[1]	HOSE AS
9.	033-6036	[2]	SEAL-O-RING
10.	228-7091	[1]	SEAL-O-RING
11.	228-7092	[4]	SEAL-O-RING
12.	6D-4636	[1]	CLIP (LOOP)
13.	6V-1889	[1]	CLIP (LOOP)
14.	6V-9007	[1]	ELBOW
15.	8C-6873	[1]	CONNECTOR
16.	8C-6874	[2]	CONNECTOR
17.	8T-4121	[6]	WASHER-HARD (11X21X2.5-MM THK)
18.	8T-4137 M	[4]	BOLT (M10X1.5X20-MM)
19.	8T-4192 M	[4]	BOLT (M12X1.75X25-MM)
20.	8T-4195 M	[2]	BOLT (M10X1.5X30-MM)
21.	8T-4223	[4]	WASHER-HARD (13.5X25.5X3-MM THK)
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP50540408

348-8746: FILTER & LINES GP-PRIMARY FUEL

FILTER & LINES GP-PRIMARY FUEL

348-8746 FILTER & LINES GP-PRIMARY FUEL
S/N SPD171-582
CANNOT BE USED WITH @@@@@348-8748@@@@@, @@@@@348-8749@@@@@
AN ATTACHMENT

i04824389 SEBP5054

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-6071 Y	[1]	FILTER GP-PRIMARY FUEL
2.	6V-8358	[1]	VALVE-BALL (MANUAL SHUTOFF)
3.	228-2775 C	[3]	CLIP
4.	164-4228	[3]	CLIP
5.	9X-8250	[1]	CLIP (LOOP)
6.	350-0201 I	[1]	HOSE AS
7.	388-2194 CI	[1]	HOSE AS
8.	388-2195 CI	[1]	HOSE AS
9.	033-6036	[2]	SEAL-O-RING
10.	228-7091	[1]	SEAL-O-RING
11.	228-7092	[4]	SEAL-O-RING
12.	6D-4636	[1]	CLIP (LOOP)
13.	6V-1889	[1]	CLIP (LOOP)
14.	6V-9007	[1]	ELBOW
15.	8C-6873	[1]	CONNECTOR
16.	8C-6874	[2]	CONNECTOR
17.	8T-4121	[6]	WASHER-HARD (11X21X2.5-MM THK)
18.	8T-4137 M	[4]	BOLT (M10X1.5X20-MM)
19.	8T-4192 M	[3]	BOLT (M12X1.75X25-MM)
20.	8T-4195 M	[3]	BOLT (M10X1.5X30-MM)
21.	8T-4223	[3]	WASHER-HARD (13.5X25.5X3-MM THK)
22.	7X-7729	[1]	WASHER (11X25X3-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP50540409

348-8746: FILTER & LINES GP-PRIMARY FUEL

FILTER & LINES GP-PRIMARY FUEL

348-8746 FILTER & LINES GP-PRIMARY FUEL
S/N SPD583-UP
CANNOT BE USED WITH @@@@@348-8748@@@@@, @@@@@348-8749@@@@@
AN ATTACHMENT

i05418040 SEBP5054

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Parts for your 789D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-6071 Y	[1]	FILTER GP-PRIMARY FUEL
2.	6V-8358	[1]	VALVE-BALL (MANUAL SHUTOFF)
3.	228-2775	[3]	CLIP
4.	164-4228	[3]	CLIP
5.	9X-8250	[1]	CLIP (LOOP)
6.	434-1378 CI	[1]	HOSE AS
7.	434-1377 CI	[1]	HOSE AS
8.	388-2195 I	[1]	HOSE AS
9.	033-6036 C	[1]	SEAL-O-RING
10.	228-7091	[1]	SEAL-O-RING
11.	228-7092 C	[2]	SEAL-O-RING
12.	6D-4636	[1]	CLIP (LOOP)
13.	6V-1889	[1]	CLIP (LOOP)
14.	281-5979 C	[1]	ELBOW AS
	6V-9007	[1]	ELBOW
	228-7092	[1]	SEAL-O-RING
	238-5082	[1]	SEAL-O-RING
15.	8C-6873	[1]	CONNECTOR
16.	225-5161 C	[2]	ELBOW AS
			(EACH INCLUDES)
	6V-9746	[1]	SEAL-O-RING
	9X-2398	[1]	ELBOW
17.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
18.	8T-4137 M	[2]	BOLT (M10X1.5X20-MM)
19.	8T-4192 M	[3]	BOLT (M12X1.75X25-MM)
20.	8T-4195 M	[3]	BOLT (M10X1.5X30-MM)
21.	8T-4223	[3]	WASHER-HARD (13.5X25.5X3-MM THK)
22.	7X-7729	[1]	WASHER (11X25X3-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

Information:

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP

Truck Engine News

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01

Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22

Engine News

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01

Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22

Special Instruction

Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}

Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}

Specifications

Turbocharger Outlet Pressure Sensor
3500B Engines for Excavators

Turbocharger Inlet Pressure Sensor
3500B Engines for Excavators

Turbocharger
3500B Engines for Excavators

Turbocharger
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Turbocharger Outlet Pressure Sensor
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders

Systems Operation

Turbocharger
3500B Engines

Turbocharger
3500B Engines for Caterpillar Built Machines

Turbocharger
3516B and 3516B HD Engines and 994D, 994F, and 994H Wheel Loaders

Reuse And Salvage Guidelines

Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}

Troubleshooting

MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 5130B and 5230B Excavators

MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators

MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators

MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators

MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0273 - FMI 13 Turbo Outlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0276 - FMI 13 Left Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0526 - FMI 05 Turbo Wastegate Drive current low
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

MID 036 - CID 0526 - FMI 06 Turbo Wastegate Drive current high
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

Wastegate Solenoid
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

E092 Boost Pressure Above Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

E093 Boost Pressure Below Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

Wastegate Solenoid
3516B Off-Highway Trucks

MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks

Disassembly and Assembly

Turbocharger - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Turbocharger - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Turbocharger - Disassemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Turbocharger - Assemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Service Magazine

Remember To Apply 5P-3931 Anti-Seize Compound To The Threads Of The Bolts And/Or Studs That Fasten The Turbocharger To The Exhaust Manifold {1052}
2001/10/08

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2003/02/24

Policy for Reusing the Turbocharger Turbine Housing {1065}
2003/07/14

Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2003/12/15

Correct Installation of the Oil Drain Lines for the Center Mounted Turbochargers {1052, 1307}
2004/03/08

Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307}
2006/02/20

New Oil Drain Tube for the Turbocharger {1052, 1307}
2006/01/30

Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22

Caterpillar Parts SIS Catalog 789D :

338-3523 TURBOCHARGER GP

301-6871 TURBOCHARGER GP

133-5950 SHIELD GP-MANIFOLD

237-0598 SHIELD AS-HEAT

425-3095 PLUG GP-AIR INLET MANIFOLD

458-8714 PIPE GP-EXHAUST

349-3370 PIPE GP-EXHAUST

452-8695 TURBOCHARGER GP

471-9238 TURBOCHARGER GP

460-7617 VALVE & MTG GP-SOLENOID

354-0900 ADAPTER GP-FAST FILL FUEL

354-0910 ADAPTER GP-FAST FILL FUEL

217-7455 BASE GP-FUEL FILTER

348-8746 FILTER & LINES GP-PRIMARY FUEL