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160M Series 2 Motor Grader M9E00001-UP (MACHINE) POWERED BY C9 Engine BRAKING SYSTEM Caterpillar SIS




Parts group 160M 2:

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BRAKING SYSTEM

Information:

(For parts list, see above)

Operation and Maintenance Manual
Brake Accumulator - Check
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders
Special Instruction
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Specifications
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Shuttle Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Check Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Tool Operating Manual
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Systems Operation
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Testing and Adjusting
Brake Accumulator (Service) - Test and Charge
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Troubleshooting
MID 027 - CID 2987 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2987 - FMI 04
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 04
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 08
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2742 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2742 - FMI 05
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2742 - FMI 06
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
Disassembly and Assembly
Brake Accumulator - Remove and Install
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Operation and Maintenance Manual
Brakes, Indicators and Gauges - Test
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders
Braking System - Test
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders
Special Instruction
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Specifications
Service Brakes
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Tool Operating Manual
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Systems Operation
Service Brakes
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Parking Brake
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Reuse And Salvage Guidelines
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Thermal Spray Procedures For Motor Grader Brake Housing Seal Bore {0374, 0599, 0679, 4251, 4267}
Thermal Spray Procedures For Motor Grader Brake Housing Seal Bore {0374, 0599, 0679, 4251, 4267}
Testing and Adjusting
Brake System Air - Purge
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Service Brakes - Test
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Parking Brake - Test
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Brake Disc Wear - Check
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Troubleshooting
MID 027 - CID 2987 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2987 - FMI 04
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 04
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 2988 - FMI 08
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
Disassembly and Assembly
Parking Brake - Remove
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Parking Brake - Install
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Service Brake (Wheel Spindle) - Disassemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Service Brake (Wheel Spindle) - Remove
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Service Brake (Wheel Spindle) - Install
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Service Brake (Wheel Spindle) - Assemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Service Magazine
Special Instruction
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Specifications
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Limit Switch (Service Brake)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Brake Control Valve (Service)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Check Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Systems Operation
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Brake Control Valve (Service)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Brake System Air - Purge
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Service Brake System Pressure - Test
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Brake Control Valve (Service) - Check
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Troubleshooting
MID 027 - CID 0681 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 0681 - FMI 05
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 0681 - FMI 06
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
Disassembly and Assembly
Control Valve (Brake) - Disassemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Assemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Remove
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Install
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Service Magazine
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Service Magazine
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
Special Instruction
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Specifications
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Control Manifold (Brake, Hydraulic Fan)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Shuttle Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Service Brake Lines
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Relief Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Systems Operation
Brake Accumulator
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Shuttle Valve (Brake, Hydraulic Fan)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Control Manifold (Brake, Hydraulic Fan)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Brake System Air - Purge
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Service Magazine
Reuse And Salvage Guidelines
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Contamination Control Guidelines
Special Instruction
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Procedure for Purging Air From the Brake System on Certain M, M Series 2 and M Series 3 Motor Graders{4251, 4257, 4265, 4269, 5056, 5068}
Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}
Tool Operating Manual
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Service Magazine
Specifications
Shuttle Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Relief Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Solenoid Valve (Brake Accumulator Charge)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Brake Control Valve (Service)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Check Valve (Brake Accumulator)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Systems Operation
Brake Control Valve (Service)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Service Brake System Pressure - Test
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Brake Control Valve (Service) - Check
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Troubleshooting
MID 027 - CID 0681 - FMI 03
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 0681 - FMI 05
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
MID 027 - CID 0681 - FMI 06
120M Series 2, 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train Electronic Control System
Disassembly and Assembly
Control Valve (Brake) - Disassemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Assemble
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Remove
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Control Valve (Brake) - Install
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Machine Systems
Specifications
Gear Motor Mounting (Hydraulic Fan)
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Braking and Hydraulic Fan System
Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Reuse And Salvage Guidelines
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Special Instruction
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Reuse And Salvage Guidelines
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Hydraulic Piston Pumps Used in Certain Models of Caterpillar Equipment{3203, 5070, 5084}
Hydraulic Piston Pumps Used in Certain Models of Caterpillar Equipment{3203, 5070, 5084}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Bench Test Procedures
Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}
Service Magazine

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