C7 Engine Emissions Retrofit Repower Tier III For 815B Compactor, 966D/E/F, And 966F Series II Wheel Loader 17Z00001-UP (MACHINE) ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

SOIL COMPACTOR 815B SOIL COMPACTOR 17Z
C7 Engine Emissions Retrofit Repower Tier III For 815B Compactor, 966D/E/F, And 966F Series II Wheel Loader 17Z00001-UP (MACHINE) SEBP5297 815B 17Z (1981)

Parts group 815B:

For full view, you need register

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

215-6982 MOUNTING GP-ALTERNATOR

215-6982 MOUNTING GP-ALTERNATOR
S/N TX71-UP; KHX9820-99999

177-9953 ALTERNATOR GP-CHARGING

177-9953 ALTERNATOR GP-CHARGING
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
24-VOLT, 80-AMPERE
PART OF 250-6158 ALTERNATOR GP-CHARGING, 455-1868 KIT-ENGINE CONVERSION

250-6158 ALTERNATOR GP-CHARGING

250-6158 ALTERNATOR GP-CHARGING
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 313-1323 INSTALLATION GP-ENGINE

CIRCUIT BREAKER GP

248-3288 CIRCUIT BREAKER GP

248-3288 CIRCUIT BREAKER GP -AUTOMATIC RESET
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
15-AMPERE
PART OF 312-8515 CONVERSION GP-ELECTRICAL, 455-1868 KIT-ENGINE CONVERSION

ELECTRONICS GP-ENGINE

246-9345 CONTROL & MTG GP-ENGINE ELEK

246-9345 CONTROL & MTG GP-ENGINE ELEK
S/N TX71-UP; KHX9820-99999

226-7473 CONTROL GP-ENGINE ELECTRONIC

226-7473 CONTROL GP-ENGINE ELECTRONIC
S/N TX71-UP; KHX9820-99999
PART OF 246-9345 CONTROL & MTG GP-ENGINE ELEK

CONTROL GP-UNPROGRAMMED

239-5025 CONTROL GP-UNPRGMED MONITOR

239-5025 CONTROL GP-UNPRGMED MONITOR -MESSENGER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
INDUSTRIAL
PART OF 243-3820 MODULE GP-DISPLAY

CONVERSION GP

312-8515 CONVERSION GP-ELECTRICAL

312-8515 CONVERSION GP-ELECTRICAL -REPOWER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 312-8511 CONVERSION AR-ENGINE

ELECTRICAL GP

312-8515 CONVERSION GP-ELECTRICAL

312-8515 CONVERSION GP-ELECTRICAL -REPOWER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 312-8511 CONVERSION AR-ENGINE

347-3141 ELECTRICAL AR

347-3141 ELECTRICAL AR
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 347-3140 CONVERSION AR-MACHINE

SENSOR GP

280-8051 SENSOR GP-ENGINE

280-8051 SENSOR GP-ENGINE
S/N TX71-UP; KHX9820-99999
PART OF 455-4573 ENGINE AR-CORE

204-7949 SENSOR GP-POSITION

204-7949 SENSOR GP-POSITION
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
8 VOLT, 500 HERTZ, 72 DEGREE, ROTARY
PART OF 130-8176 PEDAL GP-GOVERNOR

266-1466 SENSOR GP-POSITION

266-1466 SENSOR GP-POSITION -ROTARY
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
500 HERTZ, 72 DEGREE

197-8393 SENSOR GP-PRESSURE

197-8393 SENSOR GP-PRESSURE
S/N TX71-UP; KHX9820-99999
PART OF 280-8051 SENSOR GP-ENGINE

197-8394 SENSOR GP-PRESSURE

197-8394 SENSOR GP-PRESSURE
S/N TX71-UP; KHX9820-99999
PART OF 263-8969 LINES GP-FUEL FILTER

224-4536 SENSOR GP-PRESSURE

224-4536 SENSOR GP-PRESSURE
S/N TX71-UP; KHX9820-99999
PART OF 236-6220 SENSOR GP-PRESSURE

227-3818 SENSOR GP-PRESSURE

227-3818 SENSOR GP-PRESSURE
S/N KHX9820-99999

236-6220 SENSOR GP-PRESSURE

236-6220 SENSOR GP-PRESSURE
S/N TX71-UP; KHX9820-99999
PART OF 280-8051 SENSOR GP-ENGINE

276-9067 SENSOR GP-PRESSURE

276-9067 SENSOR GP-PRESSURE
S/N KHX9820-99999
AMPSEAL CONNECTOR
PART OF 227-3818 SENSOR GP-PRESSURE

280-8052 SENSOR GP-PRESSURE

280-8052 SENSOR GP-PRESSURE -ENGINE OIL
S/N TX71-UP; KHX9820-99999

236-6221 SENSOR GP-SPEED

236-6221 SENSOR GP-SPEED
S/N TX71-UP; KHX9820-99999
PART OF 280-8051 SENSOR GP-ENGINE

274-7395 SENSOR GP-TEMPERATURE

274-7395 SENSOR GP-TEMPERATURE
S/N TX71-UP; KHX9820-99999
PART OF 280-8051 SENSOR GP-ENGINE

274-7396 SENSOR GP-TEMPERATURE

274-7396 SENSOR GP-TEMPERATURE
S/N TX71-UP; KHX9820-99999
PART OF 280-8051 SENSOR GP-ENGINE

STARTING AID GP

235-9679 STARTING AID GP

235-9679 STARTING AID GP -SWITCH, WIRING
S/N TX71-UP; KHX9820-99999
24-VOLT

249-9223 STARTING AID GP

249-9223 STARTING AID GP -WIRING
S/N KHX9820-99999
24-VOLT

255-5440 STARTING AID GP-ETHER

255-5440 STARTING AID GP-ETHER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 347-3141 ELECTRICAL AR

239-1134 VALVE GP-ETHER STARTING

239-1134 VALVE GP-ETHER STARTING
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
24-VOLT, CONTINUOUS
PART OF 255-5440 STARTING AID GP-ETHER

STARTING MOTOR GP

166-1238 STARTING MOTOR GP-ELECTRIC

166-1238 STARTING MOTOR GP-ELECTRIC
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
24 VOLT
PART OF 313-1323 INSTALLATION GP-ENGINE

207-1560 STARTING MOTOR GP-ELECTRIC

207-1560 STARTING MOTOR GP-ELECTRIC
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
24-VOLT
PART OF 455-1868 KIT-ENGINE CONVERSION, 166-1238 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT FOR @@@@@207-1561@@@@@

207-1561 STARTING MOTOR GP-ELECTRIC

207-1561 STARTING MOTOR GP-ELECTRIC
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
24-VOLT
PART OF 207-1560 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@

SWITCH GP

398-0940 SWITCH GP-MAGNETIC

398-0940 SWITCH GP-MAGNETIC
S/N TX71-UP; KHX9820-99999
PART OF 235-9679, 249-9223 STARTING AID GP

258-0883 SWITCH GP-PRESSURE

258-0883 SWITCH GP-PRESSURE
S/N TX71-UP; KHX9820-99999
PART OF 263-8969 LINES GP-FUEL FILTER

158-6634 SWITCH GP-TOGGLE

158-6634 SWITCH GP-TOGGLE
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 312-8515 CONVERSION GP-ELECTRICAL, 455-1868 KIT-ENGINE CONVERSION

WIRING GP

227-4283 BRACKET GP-MOUNTING

227-4283 BRACKET GP-MOUNTING -MESSENGER DISPLAY
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 347-3141 ELECTRICAL AR

281-7603 WIRING GP-ENGINE

281-7603 WIRING GP-ENGINE
S/N TX71-5745; KHX9820-99999
FOR USE WITH OIL PRESSURE SENSOR AT THE THIRD PORT FROM THE FRONT ON THE OIL MANIFOLD

281-7603 WIRING GP-ENGINE

281-7603 WIRING GP-ENGINE
S/N TX75746-UP
FOR USE WITH OIL PRESSURE SENSOR AT THE THIRD PORT FROM THE FRONT ON THE OIL MANIFOLD

ELECTRONICS GP-MONITOR

239-5025 CONTROL GP-UNPRGMED MONITOR

239-5025 CONTROL GP-UNPRGMED MONITOR -MESSENGER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
INDUSTRIAL
PART OF 243-3820 MODULE GP-DISPLAY

243-3820 MODULE GP-DISPLAY

243-3820 MODULE GP-DISPLAY -MESSENGER
S/N 4YG1-UP; 1SL1-UP; 99Y1-UP; 17Z1-UP
PART OF 347-3141 ELECTRICAL AR

HARNESS GP

198-2713 HARNESS AS-ENGINE

198-2713 HARNESS AS-ENGINE
S/N TX71-UP; KHX9820-99999
PART OF 281-7603 WIRING GP-ENGINE

222-5917 HARNESS AS-ENGINE

222-5917 HARNESS AS-ENGINE
S/N TX71-5745; KHX9820-99999
PART OF 281-7603 WIRING GP-ENGINE

520-1511 HARNESS AS-ENGINE

520-1511 HARNESS AS-ENGINE
S/N TX75746-UP
PART OF 281-7603 WIRING GP-ENGINE

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

THERMOCOUPLE GP

Special Instruction

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

ALARM GP

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

Installation of 262-6141 Alarm Gp {7406}
Installation of 262-6141 Alarm Gp {7406}

ALTERNATOR GP-CHARGING

Engine News

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator And Regulator
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator
26SI Series Alternator

Alternator
Alternator - Delco 21SI

Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator
N3 Series Brushless Alternators

Alternator
Alternator - Delco 27SI

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

General Information
26SI Series Alternator

Component Description
26SI Series Alternator

Normal Operation
26SI Series Alternator

General Information
Alternator - Delco 21SI

Component Description
Alternator - Delco 21SI

Normal Operation
Alternator - Delco 21SI

General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators

Normal Operation
HDB Series and M1 Series Heavy Duty Brushless Alternators

Component Description
HDB Series and M1 Series Heavy Duty Brushless Alternators

General Information
N3 Series Brushless Alternators

Component Description
N3 Series Brushless Alternators

Normal Operation
N3 Series Brushless Alternators

General Information
Alternator - Delco 27SI

Normal Operation
Alternator - Delco 27SI

Component Description
Alternator - Delco 27SI

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

T1 Alternator Output - Test
26SI Series Alternator

T2 Electrical System Current - Test
26SI Series Alternator

T3 Charging System - Test
26SI Series Alternator

T4 Alternator Drive System - Check
26SI Series Alternator

T5 Alternator Current - Test
26SI Series Alternator

T6 Residual Magnetism Restoration
26SI Series Alternator

T7 Identifying Source of Current Draw - Test
26SI Series Alternator

T8 Alternator Overcharging - Test
26SI Series Alternator

Initial Troubleshooting Procedure
26SI Series Alternator

General Information
26SI Series Alternator

Component - Test
26SI Series Alternator

Capacitor - Test
Alternator - Delco 21SI

Diode Assembly - Test
Alternator - Delco 21SI

Brush Length - Check
Alternator - Delco 27SI

Field Winding - Test
Alternator - Delco 21SI

Insulated Screw - Check
Alternator - Delco 21SI

Rectifier - Test
Alternator - Delco 21SI

Regulator - Test
Alternator - Delco 21SI

Stator - Test
Alternator - Delco 21SI

Residual Magnetism - Restore
Alternator - Delco 21SI

Field Winding - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Capacitor - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Stator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Rectifier - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Residual Magnetism - Restore
HDB Series and M1 Series Heavy Duty Brushless Alternators

Regulator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators

Field Winding - Test
N3 Series Brushless Alternators

Capacitor - Test
N3 Series Brushless Alternators

Rectifier - Test
N3 Series Brushless Alternators

Stator - Test
N3 Series Brushless Alternators

Regulator - Test
N3 Series Brushless Alternators

Regulator - Test
Alternator - Delco 27SI

Field Winding - Test
Alternator - Delco 27SI

Stator - Test
Alternator - Delco 27SI

Diode Assembly - Test
Alternator - Delco 27SI

Rectifier - Test
Alternator - Delco 27SI

Insulated Screw - Check
Alternator - Delco 27SI

Residual Magnetism - Restore
Alternator - Delco 27SI

Capacitor - Test
Alternator - Delco 27SI

Troubleshooting

General Information
Alternator - Delco 21SI

Charging System
Alternator - Delco 27SI

Charging System
HDB Series and M1 Series Heavy Duty Brushless Alternators

General Information
Alternator - Delco 27SI

Alternator
Alternator - Delco 27SI

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Disassembly and Assembly

Alternator
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Alternator - Assemble
26SI Series Alternator

Alternator - Disassemble
26SI Series Alternator

Alternator - Disassemble
Alternator - Delco 21SI

Alternator - Assemble
Alternator - Delco 21SI

Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators

Alternator - Assemble
N3 Series Brushless Alternators

Alternator - Disassemble
N3 Series Brushless Alternators

Alternator - Disassemble
Alternator - Delco 27SI

Alternator - Assemble
Alternator - Delco 27SI

Alternator - Remove and Install
C7
Engines for Caterpillar Built Machines

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Improved Alternator Groups Now Available{1405}
1998/05/04

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

Correction to Service Magazine, SEPD0544, "Repair Parts Available for Alternator R-Terminal" {1405}
2000/12/18

Correction to Service Magazine, SEPD0544, "Harness Repair of Alternator R-Terminal Connector" {1405}
2000/12/25

Cat® Reman Announces the Availability of Additional Engine Components for Certain Machine Applications {1000, 1052, 1053, 1210, 1251, 1252, 1254, 1265, 1290, 1405, 1713, 1901, 7490, 7610, 7620}
2015/06/25

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

Engine News

Special Instruction

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Technical Information Bulletin

Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}

Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Troubleshooting

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Service Magazine

Maintenance Free Batteries{1401}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

New Pressure Switch Assembly Is Available For Fuel Applications; 9G-8011 Pressure Switch Assembly Should Not Be Used In Fuel Applications {7414}
1996/02/12

Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

BOX GP

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

CIRCUIT BREAKER GP

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

CONTROL GP-ELECTRONIC

Special Instruction

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

New Radio Software Is Now Available For Product Link 522 and 523 Radio On All Cat ® Products {7610, 7620}
2014/02/06

Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}

A New Handheld Digital Manometer is Now Available {7490}
A New Handheld Digital Manometer is Now Available {7490}

ELECTRONICS GP-ENGINE

Truck Engine News

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 1900, 1901}
2014/04/04

Engine News

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/04

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 1900, 1901}
2014/03/28

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}
"A Series" Governor And Air/Fuel Ratio Control Response And Low Power Test{0374}

Installation Of Governor Spring Guide{1264}
Installation Of Governor Spring Guide{1264}

Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}
Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}

Using the 217-0114 Adapter Cable As {0709, 1901, 1920}
Using the 217-0114 Adapter Cable As {0709, 1901, 1920}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 815F, 825H, 825, 815, AND 825G SOIL COMPACTORS, 824H, 824B, 824G, AND 814F WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 815F, 825H, 825, 815, AND 825G SOIL COMPACTORS, 824H, 824B, 824G, AND 814F WHEEL DOZERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Disassembly and Assembly

Speed/Timing Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Electronic Control Module - Remove and Install
C7
Engines for Caterpillar Built Machines

Service Magazine

New Fuel Ratio Control Group Used On Engines Equipped With New Scroll Fuel System{1278}
1985/11/25

New Oil Control Piston Ring Used In 3300 Family Of Engines {1213,1214,1215}
1990/03/26

Download Flash Files By Using The Caterpillar Service Information System (SIS) Or SIS Web {1901, 7620}
2000/01/10

Subscriptions For Caterpillar Electronic Technician (ET) Software {7620}
2000/03/13

Electronic Control Modules and Computer Viruses {7610}
2000/12/04

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2013/07/11

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

Special Instruction

Accessing Flash Software for Machines{7610, 7620}
Accessing Flash Software for Machines{7610, 7620}

Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}
Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}

Service Letter-NACD

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Service Magazine

Electronic Control Modules and Computer Viruses {7610}
2000/12/04

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2013/07/11

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

ELECTRONICS GP-IMPLEMENT

Special Instruction

Accessing Flash Software for Machines{7610, 7620}
Accessing Flash Software for Machines{7610, 7620}

Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}
Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}

Service Magazine

Electronic Control Modules and Computer Viruses {7610}
2000/12/04

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2013/07/11

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

ELECTRONICS GP-MACHINE

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Accessing Flash Software for Machines{7610, 7620}
Accessing Flash Software for Machines{7610, 7620}

Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}
Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}

Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}
Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEEL LOADERS, INTEGRATED TOOLCARRIERS, LANDFILL COMPACTORS, AND LANDFILL DOZERS

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Australia

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-CFEL

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-CSARL

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Americas

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Service Letter-China

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Asia

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-APD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

Electronic Control Modules and Computer Viruses {7610}
2000/12/04

Parts Information for Locating Components of New Electronic Systems in SIS and Parts Manual {7602, 7631}
2001/04/09

A New Version of Caterpillar Electronic Technician (ET) is Now Available {0785, 7600, 7610}
2008/05/19

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27

A New Version of CatWeb GPI Is Available for Paving Products {7610, 7620}
2012/11/15

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2013/07/11

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

CONTROL GP-UNPROGRAMMED

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

CONTROL GP-VOLTAGE

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

CONVERTER GP-ELECTRICAL

Catalytic Converter And Exhaust Conditioning Products Available{1091}
1995/01/16

ELECTRICAL GP

Special Instruction

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Operation And Maintenance Of 1P3060 Pyrometer Group{0776}
Operation And Maintenance Of 1P3060 Pyrometer Group{0776}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Service Magazine

Installation Procedures For 5N5880 Remote Shut-Off Group And 5N6336 Oil Pressure Indicator Gauge Group{7418,7403,7455}
1980/01/28

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Polarity Connections And Use Of Service Meter Films When Service Meter Kits Are Installed{7480,7000}
1987/02/16

Check For Plugged Orifices In Mechanical Pressure Gauges{7450}
1987/03/02

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

More Potting Material Now Used In 6N5906 Electric Service Meter{7480}
1979/11/26

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25

New PRELUB Systems Available For Medium To Large Caterpillar Construction Equipment {1319}
1992/04/06

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29

Improved Alternator Groups Now Available{1405}
1998/05/04

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

ELECTRONICS GP

Special Instruction

Accessing Flash Software for Machines{7610, 7620}
Accessing Flash Software for Machines{7610, 7620}

Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}
Obtaining Factory Passwords and Software Enabled Attachments{7610, 7620}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat^® Products {1408}

Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}
Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}

Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}
Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

GLOW PLUG GP

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21

HANDLE AS-PROPEL

Tee Handle Hexagonal Wrench In Rack Adjusting Tool Is Now Available For Parts Replacement
1979/09/10

IGNITION GP

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

INDICATOR GP

Special Instruction

Service Information And Use of 6V3100 Engine Timing Indicator Group{0782}
Service Information And Use of 6V3100 Engine Timing Indicator Group{0782}

Service Magazine

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Check 5P7435 Tee Adapter Groups In The 6V3100 Engine Timing Indicator Groups{0782}
1985/06/03

New Engine Timing Indicator Group Available {0781,0782}
1986/07/07

Improved High Idle Display Of The 6V3100 And 8T5300/8T5301 Engine Timing Indicator Groups{0781}
1987/03/16

INSTALLATION GP

Improved End - of - Line - Test Fixture for the Product Link Antenna is Now Used {7606}
2006/11/13

LIGHTING GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}
Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

Correct Mounting Of 2M9346 Pressure Switch (Stop Lamp Switch) {1400}
1991/10/21

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29

MISCELLANEOUS INFORMATION

Special Instruction

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Installation Of 3Y6693 Regulator Used With 3Y6880 Conversion Kit{1400}
Installation Of 3Y6693 Regulator Used With 3Y6880 Conversion Kit{1400}

Specifications

Flow Switch For Supplemental Steering, 814B Only (9J4132)
814B WHEEL TRACTOR, 815B & 816B COMPACTORS STEERING SYSTEM

Air Pressure Switches
814B TRACTOR, 815B & 816B COMPACTORS AIR SYSTEM AND BRAKES

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Systems Operation

Systems Operation
DELCO REMY 20-SI SERIES ALTERNATOR

Testing and Adjusting

Testing And Adjusting
DELCO REMY 20-SI SERIES ALTERNATOR

Disassembly and Assembly

Alternator
DELCO REMY 20-SI SERIES ALTERNATOR

Service Magazine

Installation Procedures For 5N5880 Remote Shut-Off Group And 5N6336 Oil Pressure Indicator Gauge Group{7418,7403,7455}
1980/01/28

Use The 6V2056 Rod And 6V2057 Point To Find True Top Center{0653}
1980/07/14

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

New Rod And Seal Used To Prevent Oil Leakage Into The Transmission Neutralizer Group{3181}
1983/10/17

Installation Instructions For New Magnetic Switch{1408}
1985/05/06

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

New Key Start Switch Has Improved Service Life{1416}
1985/08/12

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Products Equipped With Diagnostic Connectors Require Less Time For Electrical Troubleshooting{1400}
1987/05/04

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18

Improved Start Switch Used{1416}
1987/05/25

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21

New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

Catalytic Converter And Exhaust Conditioning Products Available{1091}
1995/01/16

All-inclusive Electrical Schematic Listing{1400}
1995/03/27

MOTOR GP

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Installation Instructions for the 174-1508 Electric Motor {5927}
Installation Instructions for the 174-1508 Electric Motor {5927}

Specifications

Electric Starter Motors
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Disassembly and Assembly

Electric Starting Motor
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Part Numbers for Electric Motors That Are Used in HVAC Have Changed {5927}
2001/01/22

Special Instruction, SEHS9088-01, May 2001, "Installation Instructions for the 174-1508 Electric Motor is Now Available" {5927}
2001/06/18

An Improved Starting Motor is Now Available {1453}
2007/10/15

A New Starter Solenoid is Now Available {1467}
2008/03/17

PANEL GP-CIRCUIT BREAKER

Special Instruction

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

PANEL GP-FUSE

RECEPTACLE GP-AUXILIARY START

Service Magazine

Parts are Now Available to Make Jump Start Receptacle on Cat® Product {1463}
2014/03/04

REGULATOR GP-VOLTAGE

Special Instruction

Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}

Specifications

Alternator And Regulator
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Service Magazine

New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23

Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

SENDER GP

Special Instruction

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

SENSOR GP

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Tool Operating Manual

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Troubleshooting

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Disassembly and Assembly

Coolant Temperature Sensor - Remove and Install
3304B and 3306B Engines for Caterpillar Built Machines

Engine Oil Pressure Sensor - Remove and Install
3304B and 3306B Engines for Caterpillar Built Machines

Atmospheric Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Coolant Temperature Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Engine Oil Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Injection Actuation Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Turbocharger Outlet Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Speed/Timing Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Inlet Air Temperature Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Fuel Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Service Magazine

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28

SHUTOFF GP

Special Instruction

Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}
Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}

Disassembly and Assembly

Fuel Shutoff Solenoid
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Service Magazine

Installation Procedures For 5N5880 Remote Shut-Off Group And 5N6336 Oil Pressure Indicator Gauge Group{7418,7403,7455}
1980/01/28

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

New Fuel Shutoff Solenoids With Improved Durability Available {1259}
1999/03/22

SOLENOID GP

Special Instruction

Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}
Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}

Specifications

Starter Solenoids
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Shutoff Solenoids Activated To Shutoff
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Disassembly and Assembly

Fuel Shutoff Solenoid
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Air Inlet Heater Solenoid - Remove and Install
C7
Engines for Caterpillar Built Machines

Service Magazine

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Use 8T9020 Dielectric Tune-Up Grease To Help Prevent Corrosion On Engine Stop And Start Protection Relays{1408,1400}
1991/05/20

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

New Fuel Shutoff Solenoids With Improved Durability Available {1259}
1999/03/22

SOLENOID GP-SHUTOFF

Special Instruction

Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}
Installation of 5L8984, 3N584 and 8N1571 Solenoid Shutoff Groups{1259}

Specifications

Shutoff Solenoids Activated To Shutoff
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Disassembly and Assembly

Fuel Shutoff Solenoid
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Fuel Shutoff Solenoid - Remove and Install
3304B and 3306B Engines for Caterpillar Built Machines

Service Magazine

Installation Procedures For 5N5880 Remote Shut-Off Group And 5N6336 Oil Pressure Indicator Gauge Group{7418,7403,7455}
1980/01/28

Fuel Shutoff Solenoid Seals Better {1259,1286}
1981/10/26

Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

New Fuel Shutoff Solenoids With Improved Durability Available {1259}
1999/03/22

STARTING AID GP

Specifications

Ether Atomizer
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Service Magazine

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21

General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17

A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/19

STARTING AR

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Service Magazine

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Ether Starting Aid System Improves Cold Weather Starts{1456}
1979/03/19

Cranking Speeds Necessary To Start Diesel Engines{0374,1000,1450}
1979/09/24

STARTING MOTOR GP

General Service Information

Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Engine News

Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16

Special Instruction

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Specifications

Electric Starter Motors
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Starter Solenoids
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Starter Magnetic Switches
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor
Starting Motor - Delco 50-MT

Systems Operation

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors

Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors

Component Description
Starting Motor - Delco 50-MT

General Information
Starting Motor - Delco 50-MT

Normal Operation
Starting Motor - Delco 50-MT

Testing and Adjusting

No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors

Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Solenoid - Test
Starting Motor - Delco 50-MT

Field Winding - Test
Starting Motor - Delco 50-MT

Armature - Test
Starting Motor - Delco 50-MT

Brush and Brush Holder - Check
Starting Motor - Delco 50-MT

Pinion Drive - Check
Starting Motor - Delco 50-MT

No Load - Test
Starting Motor - Delco 50-MT

Pinion Clearance - Adjust
Starting Motor - Delco 50-MT

Troubleshooting

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
Starting Motor - Delco 50-MT

Pinion Does Not Engage Ring Gear
Starting Motor - Delco 50-MT

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT

Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT

Pinion Continues to Engage after Engine Starts
Starting Motor - Delco 50-MT

Starting Motor Does Not Turn or Turns Slowly
Starting Motor - Delco 50-MT

Disassembly and Assembly

Electric Starting Motor
3306 VEHICULAR ENGINE FOR 814B TRACTOR, 815B & 816B COMPACTO

Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

General Information
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors

Electric Starting Motor - Remove and Install
C7
Engines for Caterpillar Built Machines

General Information
Starting Motor - Delco 50-MT

Starting Motor - Disassemble
Starting Motor - Delco 50-MT

Starting Motor - Assemble
Starting Motor - Delco 50-MT

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Use 8T9020 Dielectric Tune-Up Grease To Help Prevent Corrosion On Engine Stop And Start Protection Relays{1408,1400}
1991/05/20

New PRELUB Systems Available For Medium To Large Caterpillar Construction Equipment {1319}
1992/04/06

0R5207 Remanufactured Starter May Not Fit In Some Applications{1453}
1993/11/29

New Starting Motors Used {1453}
2002/05/13

Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

An Improved Starting Motor Is Used on Certain C7 Machine Engines {1408, 1453}
2013/12/05

SUPPRESSOR GP-ELECTRONIC

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

SWITCH GP

Special Instruction

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}
Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}

Technical Information Bulletin

Machine Start Switch Key May Not Fit Properly{1416}
Machine Start Switch Key May Not Fit Properly{1416}

Specifications

Starter Magnetic Switches
3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL

Flow Switch For Supplemental Steering, 814B Only (9J4132)
814B WHEEL TRACTOR, 815B & 816B COMPACTORS STEERING SYSTEM

Air Pressure Switches
814B TRACTOR, 815B & 816B COMPACTORS AIR SYSTEM AND BRAKES

Service Magazine

Installation Instructions For New Magnetic Switch{1408}
1985/05/06

New Key Start Switch Has Improved Service Life{1416}
1985/08/12

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Check For Dirt Before Replacing Pyrometer Switch{1050,7466}
1986/12/15

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Use Improved Heat Start Switch{1416}
1987/04/20

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Improved Start Switch Used{1416}
1987/05/25

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

9G7641 Start Switch Is Improved{1416,1400}
1988/05/16

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Correct Mounting Of 2M9346 Pressure Switch (Stop Lamp Switch) {1400}
1991/10/21

Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25

Relay Replacement Kits Available To Replace Relays In Engine Mounted Junction Box{1423,1422}
1992/11/09

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

Improved Prelube Pressure Switch Available {1400,1435,1319}
1995/09/11

New Pressure Switch Assembly Is Available For Fuel Applications; 9G-8011 Pressure Switch Assembly Should Not Be Used In Fuel Applications {7414}
1996/02/12

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411}
2009/08/03

New Pressure Switch Is Now Used For Air Conditioner Refrigerant On Certain Cat Products {1435, 1809}
2011/06/06

An Improved 5P-8500 Key Is Now Available {1416, 1416, 7000, 7000}
2011/12/01

TOOLS

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 1900, 1901}
2014/04/04

Engine News

The 237-5130 Digital Multimeter Gp Features a Built-in Infrared Thermometer {0785}
2004/04/01

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Enhanced Voltmeter Leads Are Now Available {0785}
2006/02/13

Test Cable Group Checks Three-Wire, Active Analog Circuits That Are Used in Sensors {0779, 0785}
2006/10/16

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/04

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 1900, 1901}
2014/03/28

Special Instruction

Using The 6V4060 Engine Set Point Indicator Group{0781}
Using The 6V4060 Engine Set Point Indicator Group{0781}

Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}
Use of 8T5200 Signal Generator/Counter Group{0778, 0783, 0785}

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}
Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}

An Aid To Reading Multimeter Scales{0785}
An Aid To Reading Multimeter Scales{0785}

Tool Operating Manual

348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}
348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the Communications Adapter 3{1900}
Using the Communications Adapter 3{1900}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}
146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}
131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
N3 Series Brushless Alternators

Service Tools
37-MT, 41-MT, and 42-MT Series Starting Motors

Service Tools
Alternator - Delco 27SI

Service Tools
Starting Motor - Delco 50-MT

Service Tools
Product Link - PL522/523

Service Tools
Product Link 121S/300

Service Magazine

New Address For Repair Of Diagnostic Tools{0650}
1982/06/14

6V6124 Calibration Coil Available To Calibrate And Check 6V4910 AC/DC Clamp-On Ammeter{0651}
1982/06/28

Make Set Point Measurements Easier With The 6V4060 Engine Set Point Indicator{0651}
1982/08/16

Use Caterpillar 6V50 Engine Timing Indicator For Accurate Readings{0782,0785,0775}
1985/05/27

Two, New Top Dead Center Magnetic Transducers Available{0651,0653,1214,1250}
1985/10/07

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Two New Self-Powered Digital Tachometers And Signal Generator Available {7462}
1987/05/11

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Diagnostic Cables and Harnesses Are Available {0785}
2014/08/11

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/11

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is Now Available {0785}
2002/08/19

USB Cable Connects PC with USB Ports to Communication Adapter or to DataView Tool Group {0785, 0788}
2004/03/15

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/01

The 285-0910 Multi-Tool Gp Incorporates Four Diagnostic Tools into a Single, Hand Held Unit {0774, 0779, 0781, 0782}
2006/12/01

New 271-8590 Analyzer Gp (24-Volt) Quickly Identifies Starting and Charging System Problems {0709, 1406}
2006/10/01

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

New Software Flash File Extension Requires Caterpillar Electronic Technician (Cat ET) 2013B {0785, 7620}
2013/07/25

New Software For Cat® ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

VALVE GP

Date Code On 7000 Series Fuel Injection Nozzles; New Seals Used In 7000 Series Fuel Injection Nozzles{1254}
1994/05/23

WARNING GP

Special Instruction

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

Service Magazine

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

WIRING GP

Engine News

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Special Instruction

Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}

Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}

Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Technical Information Bulletin

Refrigerant Compressors May Fail
Refrigerant Compressors May Fail

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Troubleshooting

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Disassembly and Assembly

Fuse Panel
814B, 815B & 816B OPERATOR'S STATION DISASSEMBLY & ASSEMBLY

Service Magazine

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

Maintenance Free Batteries{1401}
1986/03/10

New Oil Pressure Switch Used With EMS Systems{7485}
1986/03/10

Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01

Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11

5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23

Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04

Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04

Testing The Starter On The Engine{1401,1450}
1987/05/04

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20

Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12

Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29

Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21

Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26

High Performance Maintenance Free Battery Available{1401}
1989/01/16

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27

Preventive Maintenance For Batteries{1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01

Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01

Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19

Correct Mounting Of 2M9346 Pressure Switch (Stop Lamp Switch) {1400}
1991/10/21

Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25

Wiring Harness Conduit Component Sizes {1408}
1995/02/13

New Pressure Switch Assembly Is Available For Fuel Applications; 9G-8011 Pressure Switch Assembly Should Not Be Used In Fuel Applications {7414}
1996/02/12

Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29

Parts Manuals May List Air Conditioning Compressors Incorrectly {1802,1809,7320}
1996/10/07

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

Special Instruction, REHS0440 is Available for an Index of Electrical System Schematics {7566}
2000/04/10

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

The Main Power Relay Has Improved Sealing {1423}
2009/05/18

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

An Improved Starting Motor Is Used on Certain C7 Machine Engines {1408, 1453}
2013/12/05

Truck sale:

50,000 USD

Caterpillar 815B, Construction
- Waste Compactors
CLEVELAND BROTHERS EQUIPMENT COMPANY INC

Call

1986 CAT 815B

C&K Equipment Co.
Knoxville, Tennessee

Call

1990 CAT 815B

WORKING MACHINES S.A. DE C.V.
San Juan De Los Lagos, Jalisco, Mexico

USD $59,500

1986 CAT 815B

GMW Equipment
Hidalgo, Texas

USD $67,500

1988 CAT 815B

Ironpeddlers
Monroe, North Carolina