253-9882 CYLINDER BLOCK GP S/N LJW5430-5430 777D TRUCK

Engine News

Pos.	Part No	Qty	Parts name
1.	324-6139 CY	[1]	CYLINDER BLOCK AS
2.	3B-0645	[1]	PLUG-CUP
3.	5P-8356	[4]	SEAL-O-RING
4.	4N-1650	[4]	DOWEL
5.	225-3101	[2]	GASKET-PLATE
6.	225-3100	[2]	PLATE-SPACER
7.	7C-9614	[4]	PLUG-TAPERLOCK (1-5/8-12-THD)
8.	4N-0683	[4]	DOWEL
9.	214-1728	[1]	STUD (3/8-16, 1/8-27X3.5-IN)
10.	6L-4428	[3]	STUD-TAPERLOCK (3/8-16X4.01-IN)
11.	8T-6757	[2]	PLUG-PIPE
12.	6V-5050	[2]	SEAL-O-RING
13.	9S-8008	[2]	PLUG (1-1/16-12-THD)
14.	240-9543	[14]	WASHER (12.45X22.35X1.82-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	354-8484	[2]	GASKET-PLATE
2.	240-9543	[14]	WASHER (12.45X22.35X1.82-MM THK)
3.	5P-8356	[4]	SEAL-O-RING
4.	4N-1650	[4]	DOWEL
5.	315-9859	[2]	PLUG AS
			(EACH INCLUDES)
	9S-8008	[1]	PLUG (1-1/16-12-THD)
	238-5082	[1]	SEAL-O-RING
6.	225-3100	[2]	PLATE-SPACER
7.	7C-9614	[4]	PLUG-TAPERLOCK (1-5/8-12-THD)
8.	4N-0683	[4]	DOWEL
9.	214-1728	[1]	STUD (3/8-16, 1/8-27X3.5-IN)
10.	6L-4428	[3]	STUD-TAPERLOCK (3/8-16X4.01-IN)
11.	8T-6757	[1]	PLUG-PIPE
12.	348-9906 Y	[1]	CYLINDER BLOCK AS
13.	307-2671	[1]	PLUG AS
	9S-8002	[1]	PLUG (7/16-20-THD)
	214-7566	[1]	SEAL-O-RING
14.	3B-0645	[1]	PLUG-CUP

	6I-4361 ABFN		INSERT-LINER SEAT (0.772-MM THK)
	9Y-3368 ABFN		INSERT-LINER SEAT (0.822-MM THK)
	6I-4362 ABFN		INSERT-LINER SEAT (0.872-MM THK)
	6I-4363 ABFN		INSERT-LINER SEAT (1.555-MM THK)
	2W-3815 ABFN		INSERT-LINER SEAT (1.605-MM THK)
	6I-4364 ABFN		INSERT-LINER SEAT (1.655-MM THK)
	6I-4365 ABFN		INSERT-LINER SEAT (2.66-MM THK)
	5N-0093 ABFN		INSERT-LINER SEAT (2.71-MM THK)
	6I-4366 ABFN		INSERT-LINER SEAT (2.76-MM THK)
	101-0524 ABFN		INSERT-LINER SEAT (5.16-MM THK)
	101-0523 ABFN		INSERT-LINER SEAT (5.21-MM THK)
	101-0525 ABFN		INSERT-LINER SEAT (5.26-MM THK)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN
	N		FOR SALVAGE OF DAMAGED LIFTER BORES IN CYLINDER BLOCK REFER TO SEBF8076 IN SISWEB
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	3B-0623	[36]	PLUG-CUP
2.	122-7375	[24]	GUIDE-VALVE (STANDARD)
	122-0447 AB		GUIDE-VALVE (0.51-MM OS)
	122-8612 AB		GUIDE-VALVE (0.13-MM OS)
3.	216-5582	[7]	BUSHING (STANDARD)
	217-0751 AB		BUSHING (0.25-MM OS)
	217-0752 AB		BUSHING (0.762-MM OS)
	261-3429 AB		BUSHING (1.778-MM OS)
	261-3430 AB		BUSHING (1.27-MM OS)
4.	227-4239	[6]	SLEEVE-INJECTOR
5.	284-2786	[1]	CYLINDER HEAD AS
	224-3983	[12]	INSERT-SEAT (INLET)(STANDARD)
	314-3063 AB		INSERT-VALVE SEAT (0.55-MM THK)(INLET)
	314-3064 AB		INSERT-VALVE SEAT (0.13-MM OS, INLET)
	314-3065 AB		INSERT-VALVE SEAT (0.13-MM OS)(INLET)
	314-3066 AB		INSERT-VALVE SEAT (0.26-MM OS, INLET)
	314-3067 AB		INSERT-VALVE SEAT (0.26-MM OS)(INLET)
	314-3068 AB		INSERT-VALVE SEAT (0.51-MM OS, INLET)
	314-3069 AB		INSERT-VALVE SEAT (0.51-MM OS)(INLET)
	226-5561	[12]	INSERT-VALVE SEAT (EXHAUST)(STANDARD)
	288-4883 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
6.	166-2903	[6]	SEAL-O-RING
7.	166-2904	[6]	SEAL-O-RING
8.	3B-0645	[2]	PLUG-CUP
9.	8T-6757	[3]	PLUG-PIPE
10.	9X-7430	[6]	SEAL-O-RING
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	122-7375	[24]	GUIDE-VALVE (STANDARD)
	122-0447 AB		GUIDE-VALVE (0.51-MM OS)
	122-8612 AB		GUIDE-VALVE (0.13-MM OS)
2.	216-5582	[7]	BUSHING (STANDARD)
	217-0751 AB		BUSHING (0.25-MM OS)
	217-0752 AB		BUSHING (0.762-MM OS)
	261-3429 AB		BUSHING (1.778-MM OS)
	261-3430 AB		BUSHING (1.27-MM OS)
	390-0914 AB		BUSHING
3.	263-4920	[6]	SLEEVE-INJECTOR (INLET)
4.	224-3983	[12]	INSERT-SEAT (INLET)(STANDARD)
	314-3063 AB		INSERT-VALVE SEAT (0.55-MM THK)(INLET)
	314-3064 AB		INSERT-VALVE SEAT (0.13-MM OS, INLET)
	314-3065 AB		INSERT-VALVE SEAT (0.13-MM OS)(INLET)
	314-3066 AB		INSERT-VALVE SEAT (0.26-MM OS, INLET)
	314-3067 AB		INSERT-VALVE SEAT (0.26-MM OS)(INLET)
	314-3068 AB		INSERT-VALVE SEAT (0.51-MM OS, INLET)
	314-3069 AB		INSERT-VALVE SEAT (0.51-MM OS)(INLET)
5.	166-2904	[12]	SEAL-O-RING
6.	3B-0623	[36]	PLUG-CUP
7.	3B-0645	[2]	PLUG-CUP
8.	8T-6757	[3]	PLUG-PIPE
9.	9X-7430	[6]	SEAL-O-RING
10.	226-5561	[12]	INSERT-VALVE SEAT (EXHAUST)(STANDARD)
	288-4883 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	122-7375	[24]	GUIDE-VALVE (STANDARD)
	122-0447 AB		GUIDE-VALVE (0.51-MM OS)
	122-8612 AB		GUIDE-VALVE (0.13-MM OS)
2.	216-5582	[7]	BUSHING (STANDARD)
	217-0751 AB		BUSHING (0.25-MM OS)
	217-0752 AB		BUSHING (0.762-MM OS)
	261-3429 AB		BUSHING (1.778-MM OS)
	261-3430 AB		BUSHING (1.27-MM OS)
3.	226-5561	[12]	INSERT-VALVE SEAT (EXHAUST)(STANDARD)
	288-4883 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
4.	263-4920	[6]	SLEEVE-INJECTOR (INLET)
5.	280-3979	[12]	INSERT-VALVE SEAT (INLET)(STANDARD)
	288-4881 AB		INSERT-VALVE SEAT (INLET)(0.51-MM OS)
	288-4882 AB		INSERT-VALVE SEAT (0.76-MM OS, INLET)
6.	9X-7430	[6]	SEAL-O-RING
7.	166-2904	[12]	SEAL-O-RING
8.	3B-0623	[36]	PLUG-CUP
9.	3B-0645	[2]	PLUG-CUP
10.	8T-6757	[3]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	2A-4429	[48]	LOCK-RETAINER
2.	6I-0928	[24]	WASHER-SPECIAL
3.	153-7023	[12]	VALVE-INLET
4.	153-7024	[12]	VALVE-EXHAUST
5.	211-3122	[24]	SPRING-VALVE (INNER)
6.	247-9908	[24]	SPRING-VALVE (OUTER)
7.	284-2787 Y	[1]	CYLINDER HEAD AS
8.	163-2478	[24]	SEAL-VALVE STEM
9.	186-2001	[24]	ROTOCOIL AS
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	3E-6772	[48]	SEAL (WATER)
2.	6I-4025	[32]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1855	[1]	BOLT-12 POINT HEAD (3/4-16X7.638-IN)
3.	106-1792	[24]	STUD-TAPERLOCK (3/8-16X4-IN)
4.	106-5673	[20]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1854	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
5.	214-7568	[10]	SEAL-O-RING
6.	225-3099	[2]	GASKET-CYLINDER HEAD
7.	248-0036	[26]	BOLT-WASHER HEAD (3/8-16X6-IN)
8.	284-8892 Y	[2]	CYLINDER HEAD GP
9.	313-5442	[1]	PANEL
10.	6V-6609	[4]	SEAL-O-RING
11.	9S-8004	[10]	PLUG (9/16-18-THD)
12.	9S-8005	[4]	PLUG (3/4-16-THD)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	3E-6772	[48]	SEAL (WATER)
2.	6I-4025	[32]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1855	[1]	BOLT-12 POINT HEAD (3/4-16X7.638-IN)
3.	106-1792	[24]	STUD-TAPERLOCK (3/8-16X4-IN)
4.	106-5673	[20]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1854	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
5.	225-3099	[2]	GASKET-CYLINDER HEAD
6.	248-0036	[26]	BOLT-WASHER HEAD (3/8-16X6-IN)
7.	313-5442	[1]	PANEL
8.	359-0936 CY	[2]	CYLINDER HEAD GP
9.	183-3407 C	[10]	PLUG AS
			(EACH INCLUDES)
	214-7568	[1]	SEAL-O-RING
	9S-8004	[1]	PLUG (9/16-18-THD)
10.	353-5126 C	[4]	PLUG AS
			(EACH INCLUDES)
	6V-6609	[1]	SEAL-O-RING
	9S-8005	[1]	PLUG (3/4-16-THD)
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	359-1439	[48]	SEAL AS-WATER
2.	6I-4025	[32]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1855	[1]	BOLT-12 POINT HEAD (3/4-16X7.638-IN)
3.	106-1792	[24]	STUD-TAPERLOCK (3/8-16X4-IN)
4.	106-5673	[20]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
	124-1854	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
5.	225-3099	[2]	GASKET-CYLINDER HEAD
6.	248-0036	[26]	BOLT-WASHER HEAD (3/8-16X6-IN)
7.	445-8643	[1]	PANEL
8.	396-8375 CY	[2]	CYLINDER HEAD GP
9.	183-3407	[10]	PLUG AS
			(EACH INCLUDES)
	214-7568	[1]	SEAL-O-RING
	9S-8004	[1]	PLUG (9/16-18-THD)
10.	353-5126	[4]	PLUG AS
			(EACH INCLUDES)
	6V-6609	[1]	SEAL-O-RING
	9S-8005	[1]	PLUG (3/4-16-THD)
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	2A-4429	[48]	LOCK-RETAINER
2.	6I-0928	[24]	WASHER-SPECIAL
3.	490-7199	[12]	VALVE-INLET
4.	490-7200	[12]	VALVE-EXHAUST
5.	211-3122	[24]	SPRING-VALVE (INNER)
6.	247-9908	[24]	SPRING-VALVE (OUTER)
7.	357-7398 Y	[1]	CYLINDER HEAD AS
8.	163-2478	[24]	SEAL-VALVE STEM
9.	186-2001	[24]	ROTOCOIL AS
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01

An Improved Inspection Process for Cylinder Liners Used in All 3500 Engines {1201, 1216}
2014/06/20

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Engines {0705, 1201, 1217}
2014/12/05

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}

Service Letter-NACD

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-Australia

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-CFEL

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-CSARL

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-Americas

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-Brazil

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

Technical Information Bulletin

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

The 362-8264 Cylinder Head Gasket May Be Substituted for Certain 3500 Machine Engines {1124, 1221}
The 362-8264 Cylinder Head Gasket May Be Substituted for Certain 3500 Machine Engines {1124, 1221}

Specifications

Cylinder Liner
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors

Piston and Rings - Two-Piece Piston
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors

Piston and Rings - One-Piece Piston
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors

Cylinder Block
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors

Connecting Rod
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors

Tool Operating Manual

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Service Letter-China

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Service Letter-Asia

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Systems Operation

Cylinder Block, Liners and Heads
3500B Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Information Release Memo

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS

Service Letter-APD

Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators

THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 3500 EN

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS WITH A C32 ENGINE

Testing and Adjusting

Excessive Bearing Wear - Inspect
3500B Engines for Caterpillar Built Machines

Cylinder Block
3500B Engines for Caterpillar Built Machines

Cylinder Liner Projection
3500B Engines for Caterpillar Built Machines

Main Bearings
3500B Engines for Caterpillar Built Machines

Disassembly and Assembly

Bearing Clearance - Check
C27 and C32 Engines for Caterpillar Built Machines

Connecting Rod Bearings - Remove and Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Liner - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Cylinder Liner - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Camshaft Bearings - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Camshaft Bearings - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Bearing Clearance - Check
3500 and 3500B High Displacement Engines for Caterpillar Built Machines

Camshaft Bearings - Remove
C27 and C32 Engines for Caterpillar Built Machines

Camshaft Bearings - Install
C27 and C32 Engines for Caterpillar Built Machines

Cylinder Liner - Remove
C27 and C32 Engines for Caterpillar Built Machines

Cylinder Liner - Install
C27 and C32 Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
C27 and C32 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
C27 and C32 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
C27 and C32 Engines for Caterpillar Built Machines

Service Magazine

Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09

New Rotocoil Assembly Used In Engine Cylinder Head Groups{1109}
1996/12/23

Improved Cylinder Liner Has Longer Service Life{1216}
1997/04/28

New Spacer Plate Gasket Provides Improved Sealing {1221}
1998/09/28

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Bolts, Washer, And Spacers Grouped Into Fastener Groups In Engine Cylinder Head Groups {1100}
1999/02/15

New Camshaft Cover Seal, Crankshaft Cover Seal, And Valve Cover Seal Help Prevent Oil Leaks {1107,1150,1200}
1999/03/15

New Basic Cylinder Head Group Used In 3500B Machine Engines {1100,1103,1105}
1999/05/17

New Main Bearings Provide Improved Bearing Retention in the Cylinder Block {1203}
2001/09/24

New Cover Seals are Available {1107, 1201, 1316, 1317, 1336}
2003/03/24

New Cylinder Liner {1216}
2003/04/21

The Cylinder Block Has Changed {1201}
2003/09/22

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2012/07/31

A New Cylinder Head Gasket and Spacer Plate Are Used for 3500 Machine Engines {1100, 1201, 7555}
2012/03/19

A New Top Liner Seal Is Used on 3500 Machine Engines {1201, 7555}
2013/01/16

A New Gasket and a New Spacer Plate are Now Used on Certain Reman 3500 Engines {1100, 1201, 7555}
2011/10/13

A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/08/03

Inserts for the Water Ports and Cylinder Bores May Not Be Needed for Reconditioning Certain 3500 Engine Blocks {1201, 1216}
2011/11/23

New Plugs Are Available for Reconditioning the Water Ferrules in 3500 Engine Blocks {1201}
2012/10/18

Cat® Reman Has Added New Cylinder Block Groups for Certain 3500 Machine Engines {1000, 1201}
2014/10/08

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

New Cat® Reman Blocks Are Used on Certain 3500 Machine Engines {1201}
2015/06/26

A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}

A New Cylinder Liner is Now Available in All C32 Machine Engines {1201, 1216}
A New Cylinder Liner is Now Available in All C32 Machine Engines {1201, 1216}

New Cylinder Pack Components Are Now Used on Certain 3508B and 3512B Standard Stroke Machine Engines {1239}
New Cylinder Pack Components Are Now Used on Certain 3508B and 3512B Standard Stroke Machine Engines {1239}

253-9882 CYLINDER BLOCK GP S/N LJW5430-5430 777D TRUCK

BASIC ENGINE

253-9882: CYLINDER BLOCK GP

Parts for your 777D TRUCK:

349-2859: CYLINDER BLOCK GP

Parts for your 777D TRUCK:

284-2787: CYLINDER HEAD AS

Parts for your 777D TRUCK:

357-7398: CYLINDER HEAD AS

Parts for your 777D TRUCK:

396-8374: CYLINDER HEAD AS

Parts for your 777D TRUCK:

284-8892: CYLINDER HEAD GP

Parts for your 777D TRUCK:

339-3585: CYLINDER HEAD GP

Parts for your 777D TRUCK:

339-3585: CYLINDER HEAD GP

Parts for your 777D TRUCK:

339-3585: CYLINDER HEAD GP

Parts for your 777D TRUCK:

359-0936: CYLINDER HEAD GP

Parts for your 777D TRUCK:

Information:

Caterpillar Parts SIS Catalog 777D :

Truck sale: