PL83 PIPELAYER CB200001-UP (MACHINE) POWERED BY C15 Engine BASIC ENGINE Caterpillar SIS

PIPELAYER PL83 PIPELAYER CB2
PL83 PIPELAYER CB200001-UP (MACHINE) POWERED BY C15 Engine SEBP5806 PL83 CB2 (2015)

Parts group PL83:

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BASIC ENGINE

ADAPTER GP-AUXILIARY DRIVE

361-8242 ADAPTER GP-AUXILIARY DRIVE

361-8242 ADAPTER GP-AUXILIARY DRIVE
S/N ENG1-UP
PART OF 366-0234 DRIVE GP-PUMP
ALSO AN ATTACHMENT

CAMSHAFT GP

331-0964 CAMSHAFT GP

331-0964 CAMSHAFT GP
S/N ENG1-UP
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

CRANKSHAFT GP

366-0230 CRANKSHAFT GP

366-0230 CRANKSHAFT GP
S/N ENG1-UP
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

319-7401 SEAL GP-CRANKSHAFT

319-7401 SEAL GP-CRANKSHAFT -FRONT
S/N ENG1-UP
PART OF 366-0230 CRANKSHAFT GP
FOR USE WITH CW ROTATION
ALSO AN ATTACHMENT

CYLINDER BLOCK GP

107-6737 COVER GP-CYLINDER BLOCK

107-6737 COVER GP-CYLINDER BLOCK
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

140-9746 COVER GP-CYLINDER BLOCK

140-9746 COVER GP-CYLINDER BLOCK
S/N ENG1-UP
NO. 4 CYLINDER WATER OPENING
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

300-9124 COVER GP-CYLINDER BLOCK

300-9124 COVER GP-CYLINDER BLOCK
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

357-1317 CYLINDER BLOCK AS

357-1317 CYLINDER BLOCK AS
S/N ENG1-UP
PART OF 223-9252, 358-6889 CYLINDER BLOCK GP
ALSO AN ATTACHMENT

488-1676 CYLINDER BLOCK AS

488-1676 CYLINDER BLOCK AS
S/N ENG1289-UP
PART OF 223-9252 CYLINDER BLOCK GP
ALSO AN ATTACHMENT

223-9252 CYLINDER BLOCK GP

223-9252 CYLINDER BLOCK GP
S/N ENG1289-UP
PART OF 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

223-9252 CYLINDER BLOCK GP

223-9252 CYLINDER BLOCK GP
S/N ENG2150-UP
PART OF 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

358-6889 CYLINDER BLOCK GP

358-6889 CYLINDER BLOCK GP
S/N ENG1-UP
PART OF 377-8774 ENGINE AR-CORE
ALSO AN ATTACHMENT

235-2387 PLUG GP-CYLINDER BLOCK

235-2387 PLUG GP-CYLINDER BLOCK
S/N ENG1-UP
LH
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

347-6002 PLUG GP-CYLINDER BLOCK

347-6002 PLUG GP-CYLINDER BLOCK
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

399-7160 PLUG GP-CYLINDER BLOCK

399-7160 PLUG GP-CYLINDER BLOCK -REAR, LH
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

279-9540 PLUG GP-ENGINE

279-9540 PLUG GP-ENGINE
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
CANNOT BE USED WITH LINES GP AIR COMPRESSOR
ALSO AN ATTACHMENT

CYLINDER HEAD GP

344-6150 CYLINDER HEAD AS

344-6150 CYLINDER HEAD AS
S/N ENG1-UP
PART OF 345-2207 CYLINDER HEAD GP
ALSO AN ATTACHMENT

345-2206 CYLINDER HEAD GP

345-2206 CYLINDER HEAD GP
S/N ENG1-UP
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

345-2207 CYLINDER HEAD GP

345-2207 CYLINDER HEAD GP
S/N ENG1-UP
PART OF 345-2206 CYLINDER HEAD GP
ALSO AN ATTACHMENT

331-6901 PLUG GP-CYLINDER HEAD

331-6901 PLUG GP-CYLINDER HEAD
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

279-9540 PLUG GP-ENGINE

279-9540 PLUG GP-ENGINE
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
CANNOT BE USED WITH LINES GP AIR COMPRESSOR
ALSO AN ATTACHMENT

DAMPER GP

212-2113 DAMPER & PULLEY GP

212-2113 DAMPER & PULLEY GP
S/N ENG1-UP
8 GROOVE, 241.3MM DIAMETER PULLEY
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

DRIVE GP-AUXILIARY

361-8242 ADAPTER GP-AUXILIARY DRIVE

361-8242 ADAPTER GP-AUXILIARY DRIVE
S/N ENG1-UP
PART OF 366-0234 DRIVE GP-PUMP
ALSO AN ATTACHMENT

DRIVE GP-PUMP

366-0234 DRIVE GP-PUMP

366-0234 DRIVE GP-PUMP
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

ENGINE GP

497-5593 KIT-ENGINE GASKET

497-5593 KIT-ENGINE GASKET
S/N CB21-UP
CONTAINS THE GASKETS, SEALS, AND BENDABLE LOCKS TO REBUILD AND REINSTALL A CYLINDER HEAD. KIT INCLUDES THE TURBO GASKETS, BUT DOES NOT INCLUDE THE FUEL INJECTOR SEALS. ORDER A SINGLE INJECTOR SEAL KIT, AS NEEDED. FOR IN-LINE 4 AND 6 CYLINDER ENGINES WITH ONE CYLINDER HEAD ONLY. TURBO MOUNTING HARDWARE WILL BE INCLUDED
FIELD INSTALLATION

FLYWHEEL GP

221-1427 FLYWHEEL GP

221-1427 FLYWHEEL GP
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

GEAR GP

366-0232 GEAR GP-FRONT

366-0232 GEAR GP-FRONT
S/N ENG1-UP
2.8/3.05 BASE MODULE
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

426-3023 GEAR GP-REAR

426-3023 GEAR GP-REAR
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

HOUSING GP-FLYWHEEL

216-5540 COVER GP-FLYWHEEL HOUSING

216-5540 COVER GP-FLYWHEEL HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

220-6390 COVER GP-FLYWHEEL HOUSING

220-6390 COVER GP-FLYWHEEL HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

368-6466 HOUSING GP-FLYWHEEL

368-6466 HOUSING GP-FLYWHEEL
S/N ENG1-UP
PROVIDES SAE #1 HOUSING 12 M12X1.75 TRANS BORE 8 M16X2 SIDE MOUNTING, BOTH SIDES. LEFT & RIGHT STARTER MOUNTING. DUAL RPTO MOUNTING. DOUBLE LIP CRANKSHAFT SEAL
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
FOR USE WITH WET HOUSING APPLICATION
ALSO AN ATTACHMENT

HOUSING GP-FRONT

120-9847 COVER GP-FRONT HOUSING

120-9847 COVER GP-FRONT HOUSING -OIL FILLER
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

159-6159 COVER GP-FRONT HOUSING

159-6159 COVER GP-FRONT HOUSING
S/N ENG1-UP
CAM AND IDLER GEAR ACCESS
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

108-9382 FASTENER GP-FRONT HOUSING

108-9382 FASTENER GP-FRONT HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

346-0315 FASTENER GP-FRONT HOUSING

346-0315 FASTENER GP-FRONT HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

357-0308 FASTENER GP-FRONT HOUSING

357-0308 FASTENER GP-FRONT HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

4P-6846 FASTENER GP-FRONT HOUSING

4P-6846 FASTENER GP-FRONT HOUSING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

352-6465 HOUSING GP-FRONT

352-6465 HOUSING GP-FRONT
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

LIFTING GP-ENGINE

343-1968 LIFTING GP-ENGINE

343-1968 LIFTING GP-ENGINE
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

MOUNTING GP-ALTERNATOR

344-7951 MOUNTING GP-ALTERNATOR

344-7951 MOUNTING GP-ALTERNATOR
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
FOR USE WITH PAD MOUNT ALTERNATOR AND REFRIGERANT COMPRESSOR
ALSO AN ATTACHMENT

MOUNTING GP-ENGINE

336-2906 SUPPORT GP-ENGINE

336-2906 SUPPORT GP-ENGINE
S/N CB21-UP
PART OF 419-7070 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

352-8264 SUPPORT GP-ENGINE

352-8264 SUPPORT GP-ENGINE
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

192-0542 TRUNNION GP-ENGINE

192-0542 TRUNNION GP-ENGINE
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PAN GP-OIL

455-9180 PAN GP-OIL

455-9180 PAN GP-OIL
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PISTON & ROD GP

342-6368 PISTON & ROD GP

342-6368 PISTON & ROD GP
S/N ENG1-UP
17:1 COMPRESSION RATIO
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

PULLEY GP

212-2113 DAMPER & PULLEY GP

212-2113 DAMPER & PULLEY GP
S/N ENG1-UP
8 GROOVE, 241.3MM DIAMETER PULLEY
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

VALVE MECHANISM GP

342-6192 BASE GP-VALVE COVER & INJ HARN

342-6192 BASE GP-VALVE COVER & INJ HARN
S/N ENG1-UP
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

150-3135 COVER GP-VALVE MECHANISM

150-3135 COVER GP-VALVE MECHANISM
S/N ENG1-UP
PART OF 187-1327 COVER GP-VALVE MECHANISM
ALSO AN ATTACHMENT

187-1327 COVER GP-VALVE MECHANISM

187-1327 COVER GP-VALVE MECHANISM
S/N ENG1-UP
NO OIL FILL, MID MOUNTED BREATHER COVER
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

341-6804 COVER GP-VALVE MECHANISM

341-6804 COVER GP-VALVE MECHANISM
S/N ENG1-UP
PART OF 187-1327 COVER GP-VALVE MECHANISM
ALSO AN ATTACHMENT

335-2317 FASTENER GP-VALVE MECHANISM

335-2317 FASTENER GP-VALVE MECHANISM
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

265-7878 MECHANISM GP-FUEL PUMP & VALVE

265-7878 MECHANISM GP-FUEL PUMP & VALVE
S/N ENG1-UP
PART OF 377-8774, 476-2139, 499-3558 ENGINE AR-CORE
ALSO AN ATTACHMENT

437-3871 ROCKER ARM GP

437-3871 ROCKER ARM GP
S/N ENG1-UP
PART OF 265-7878 MECHANISM GP-FUEL PUMP & VALVE
ALSO AN ATTACHMENT

437-3873 ROCKER ARM GP

437-3873 ROCKER ARM GP
S/N ENG1-UP
PART OF 437-3871 ROCKER ARM GP
ALSO AN ATTACHMENT

437-3878 ROCKER ARM GP

437-3878 ROCKER ARM GP
S/N ENG1-UP
PART OF 437-3871 ROCKER ARM GP
ALSO AN ATTACHMENT

HOUSING GP-REAR

443-7411 KIT-REAR COVER GASKET

443-7411 KIT-REAR COVER GASKET
S/N ENG1-UP
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE REAR COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD REPLACEMENT FOR 346-7528 KIT-GASKET
FIELD INSTALLATION

BRACKET GP-ENGINE

343-1974 BRACKET GP-MOUNTING

343-1974 BRACKET GP-MOUNTING
S/N ENG1-UP
PART OF 372-3569, 516-8133, 550-4642 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

479-9193 BRACKET GP-MOUNTING

479-9193 BRACKET GP-MOUNTING
S/N ENG2150-UP
PART OF 490-5563 COOLER & MTG GP-EXHAUST (NRS)
ALSO AN ATTACHMENT

Information:

(For parts list, see above)

BASIC ENGINE

AIR COMPRESSOR GP

Specifications

Air Compressor
C13, C15, and C18 Tier 4 Final Engines

BELT TIGHTENER GP

Disassembly and Assembly

Belt Tensioner - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

ENGINE BRAKE GP

Specifications

Compression Brake - If Equipped
C13, C15, and C18 Tier 4 Final Engines

Compression Brake
C13, C15, and C18 Tier 4 Final Engines

Troubleshooting

Retarder - Test
C13, C15, and C18 Tier 4 Final Engines

CAMSHAFT GP

Specifications

Camshaft
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Camshafts {1210, 1210}
Reuse and Salvage for Camshafts {1210, 1210}

Testing and Adjusting

Excessive Bearing Wear - Inspect
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Camshaft Gear - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Camshaft - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Service Magazine

An Improved Camshaft Gear is Now Used on Certain C15 and C18 Machine Engines {1212}
An Improved Camshaft Gear is Now Used on Certain C15 and C18 Machine Engines {1212}

COMPRESSOR GP-REFRIGERANT

Specifications

Refrigerant Compressor
PL83 and PL87 Pipelayer Systems

CRANKSHAFT GP

Connecting Rod and Main Bearing Journals
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod Bearing Journal
C13, C15, and C18 Tier 4 Final Engines

Crankshaft
C13, C15, and C18 Tier 4 Final Engines

Crankshaft Seals
C13, C15, and C18 Tier 4 Final Engines

Crankshaft
C13, C15, and C18 Tier 4 Final Engines

Crankshaft Seals
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod Bearing Journal
C13, C15, and C18 Tier 4 Final Engines

Crankshaft
C13, C15, and C18 Tier 4 Final Engines

Crankshaft Seals
C13, C15, and C18 Tier 4 Final Engines

Crankshaft
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

Testing and Adjusting

Excessive Bearing Wear - Inspect
C15 and C18 Tier 4 Final Engines

Main Bearings - Inspect
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Bearing Clearance - Check
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft Front Seal - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft Rear Seal - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

CYLINDER BLOCK GP

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Specifications

Cylinder Liner
C13, C15, and C18 Tier 4 Final Engines

Cylinder Block
C13, C15, and C18 Tier 4 Final Engines

Cylinder Liner
C13, C15, and C18 Tier 4 Final Engines

Cylinder Block
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Testing and Adjusting

Cylinder Block - Inspect
C15 and C18 Tier 4 Final Engines

Excessive Bearing Wear - Inspect
C15 and C18 Tier 4 Final Engines

Main Bearings - Inspect
C15 and C18 Tier 4 Final Engines

Cylinder Liner Projection - Inspect
C15 and C18 Tier 4 Final Engines

Troubleshooting

Crankcase Pressure Is High
C13, C15, and C18 Tier 4 Final Engines

Crankcase Pressure Is Low
C13, C15, and C18 Tier 4 Final Engines

Cylinder Is Noisy
C13, C15, and C18 Tier 4 Final Engines

Disassembly and Assembly

Bearing Clearance - Check
C15 and C18 Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Cylinder Liner - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Service Magazine

Cylinder Head And Spacer Plate Gasket Failures On Certain Machine Engines {1100, 1201}
2015/05/15

A New Milling Process Has Improved the Cylinder Block Deck Surface Finish on Certain C15 and C18 Machine Engines {0677, 1201}
A New Milling Process Has Improved the Cylinder Block Deck Surface Finish on Certain C15 and C18 Machine Engines {0677, 1201}

CYLINDER HEAD GP

Special Instruction

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Specifications

Cylinder Head Valves
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head Valves
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head Valves
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head Valves
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head Valves
C13, C15, and C18 Tier 4 Final Engines

Cylinder Head
C13, C15, and C18 Tier 4 Final Engines

Tool Operating Manual

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Cylinder Head - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Springs - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Inlet and Exhaust Valves - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Guides - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Seat Inserts - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Rocker Arm and Shaft - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Electronic Unit Injector Sleeve - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Service Magazine

Cylinder Head And Spacer Plate Gasket Failures On Certain Machine Engines {1100, 1201}
2015/05/15

DAMPER GP

Specifications

Vibration Damper
C13, C15, and C18 Tier 4 Final Engines

Vibration Damper and Pulley
C13, C15, and C18 Tier 4 Final Engines

Vibration Damper
C13, C15, and C18 Tier 4 Final Engines

Vibration Damper and Pulley
C13, C15, and C18 Tier 4 Final Engines

Vibration Damper
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

Testing and Adjusting

Vibration Damper - Check
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Vibration Damper and Pulley - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft Vibration Damper and Pulley - Remove and Install
PL83 and PL87 Pipelayers Engine Supplement

DRIVE GP-PUMP

Pump Drive - Remove and Install
PL83 and PL87 Pipelayers Engine Supplement

ENGINE GP

Service Magazine

Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}

FASTENER GP-ENGINE

Reuse And Salvage Guidelines

Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}

FLYWHEEL GP

Specifications

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}

Testing and Adjusting

Flywheel - Inspect
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Flywheel - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

GEAR GP

Specifications

Gear Group (Rear)
C13, C15, and C18 Tier 4 Final Engines

Gear Group (Front)
C13, C15, and C18 Tier 4 Final Engines

Gear Group (Rear)
C13, C15, and C18 Tier 4 Final Engines

Gear Group (Front)
C13, C15, and C18 Tier 4 Final Engines

Gear Group (Rear)
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}

Testing and Adjusting

Gear Group (Front) - Time
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Gear Group (Front) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

HOUSING GP-FLYWHEEL

Specifications

Flywheel Housing Cover
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing Cover
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines

Flywheel Housing Cover
C13, C15, and C18 Tier 4 Final Engines

Testing and Adjusting

Flywheel Housing - Inspect
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Flywheel Housing - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Flywheel Housing - Remove and Install - Power Take Off equipped
C15 and C18 Engines for Caterpillar Built Machines

HOUSING GP-FRONT

Specifications

Housing (Front)
C13, C15, and C18 Tier 4 Final Engines

Crankshaft Seals
C13, C15, and C18 Tier 4 Final Engines

Front Housing and Covers
C13, C15, and C18 Tier 4 Final Engines

Housing (Front)
C13, C15, and C18 Tier 4 Final Engines

Crankshaft Seals
C13, C15, and C18 Tier 4 Final Engines

Front Housing and Covers
C13, C15, and C18 Tier 4 Final Engines

Housing (Front)
C13, C15, and C18 Tier 4 Final Engines

Cover Group (Front Housing)
C13, C15, and C18 Tier 4 Final Engines

Housing (Front)
C13, C15, and C18 Tier 4 Final Engines

Disassembly and Assembly

Front Cover - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Housing (Front) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

MOUNTING GP-ENGINE

Specifications

Engine Support (Front)
C13, C15, and C18 Tier 4 Final Engines

Disassembly and Assembly

Engine Front Support and Trunnion - Remove
PL83 and PL87 Pipelayers Engine Supplement

Engine Front Support and Trunnion - Install
PL83 and PL87 Pipelayers Engine Supplement

PAN GP-OIL

Operation and Maintenance Manual

Engine Oil Sample - Obtain
PL83 and PL87 Pipelayers

Engine Oil Level - Check
PL83 and PL87 Pipelayers

Specifications

Engine Oil Pan
C13, C15, and C18 Tier 4 Final Engines

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Disassembly and Assembly

Engine Oil Pan - Remove and Install - C15 Engine
C15 and C18 Engines for Caterpillar Built Machines

Engine Oil Pan - Remove and Install - C18 Engine
C15 and C18 Engines for Caterpillar Built Machines

Engine Oil Pan - Remove and Install
PL83 and PL87 Pipelayers Engine Supplement

PISTON & ROD GP

Special Instruction

Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}

System Check after an NOx Reduction System (NRS) Cooler Failure for C9.3 through C18 Tier 4 Engines {1000, 1075, 108C, 108F}
System Check after an NOx Reduction System (NRS) Cooler Failure for C9.3 through C18 Tier 4 Engines {1000, 1075, 108C, 108F}

Piston Height Check Procedure for C9.3 through C18 Tier 4 Engines {1000, 108C, 1214}
Piston Height Check Procedure for C9.3 through C18 Tier 4 Engines {1000, 108C, 1214}

Technical Information Bulletin

Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}

Specifications

Connecting Rod Bearing Journal
C13, C15, and C18 Tier 4 Final Engines

Piston and Rings
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod
C13, C15, and C18 Tier 4 Final Engines

Piston and Rings
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod
C13, C15, and C18 Tier 4 Final Engines

Piston and Rings
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod Bearing Journal
C13, C15, and C18 Tier 4 Final Engines

Piston and Rings
C13, C15, and C18 Tier 4 Final Engines

Connecting Rod
C13, C15, and C18 Tier 4 Final Engines

Piston and Rings
C13, C15, and C18 Tier 4 Final Engines

Tool Operating Manual

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

Reuse And Salvage Guidelines

Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}

Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Testing and Adjusting

Compression - Test
C15 and C18 Tier 4 Final Engines

Excessive Bearing Wear - Inspect
C15 and C18 Tier 4 Final Engines

Connecting Rod Bearings - Inspect
C15 and C18 Tier 4 Final Engines

Cylinder Liner Projection - Inspect
C15 and C18 Tier 4 Final Engines

Piston Ring Groove - Inspect
C15 and C18 Tier 4 Final Engines

Engine Crankcase Pressure (Blowby) - Test
C15 and C18 Tier 4 Final Engines

Disassembly and Assembly

Bearing Clearance - Check
C15 and C18 Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Pistons and Connecting Rods - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Pistons and Connecting Rods - Disassemble
C15 and C18 Engines for Caterpillar Built Machines

Pistons and Connecting Rods - Assemble
C15 and C18 Engines for Caterpillar Built Machines

Connecting Rod Bearings - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

POWER TAKE-OFF GP

Power Take-Off Drive Group - Disassemble
C15 and C18 Engines for Caterpillar Built Machines

Power Take-Off Drive Group - Assemble
C15 and C18 Engines for Caterpillar Built Machines

PULLEY GP

Specifications

Vibration Damper and Pulley
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Disassembly and Assembly

Vibration Damper and Pulley - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Crankshaft Vibration Damper and Pulley - Remove and Install
PL83 and PL87 Pipelayers Engine Supplement

PUMP GP-GEAR

Reuse And Salvage Guidelines

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

Bench Test Procedures

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

TOOLS

Special Instruction

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Piston Height Check Procedure for C9.3 through C18 Tier 4 Engines {1000, 108C, 1214}
Piston Height Check Procedure for C9.3 through C18 Tier 4 Engines {1000, 108C, 1214}

Tool Operating Manual

NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}
NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Service Magazine

Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}

SERPENTINE/V-BELTS

Operation and Maintenance Manual

Belt - Inspect/Replace
PL83 and PL87 Pipelayers

Testing and Adjusting

Belts - Adjust - If Equipped
C15 and C18 Tier 4 Final Engines

VALVE MECHANISM GP

Operation and Maintenance Manual

Engine Valve Lash - Check
PL83 and PL87 Pipelayers

Specifications

Valve Mechanism
C13, C15, and C18 Tier 4 Final Engines

Valve Mechanism Cover
C13, C15, and C18 Tier 4 Final Engines

Electronic Unit Injector Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Valve Mechanism
C13, C15, and C18 Tier 4 Final Engines

Valve Mechanism Cover
C13, C15, and C18 Tier 4 Final Engines

Valve Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Electronic Unit Injector Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator
C13, C15, and C18 Tier 4 Final Engines

Electronic Unit Injector Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Valve Mechanism Cover
C13, C15, and C18 Tier 4 Final Engines

Electronic Unit Injector Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator
C13, C15, and C18 Tier 4 Final Engines

Valve Rocker Arm
C13, C15, and C18 Tier 4 Final Engines

Valve Mechanism
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator
C13, C15, and C18 Tier 4 Final Engines

Reuse And Salvage Guidelines

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Testing and Adjusting

Finding Top Center Position for No. 1 Piston
C15 and C18 Tier 4 Final Engines

Engine Valve Lash - Inspect/Adjust
C15 and C18 Tier 4 Final Engines

Troubleshooting

Valve Lash Is Excessive
C13, C15, and C18 Tier 4 Final Engines

Valve Rotator or Spring Lock Is Free
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator Response - Test
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator - Test
C13, C15, and C18 Tier 4 Final Engines

Disassembly and Assembly

Valve Mechanism Cover - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Rocker Arm and Shaft - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Rocker Arm - Disassemble
C15 and C18 Engines for Caterpillar Built Machines

Rocker Arm - Assemble
C15 and C18 Engines for Caterpillar Built Machines

Valve Mechanism Cover Base - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines

Valve Actuator (Variable) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines