ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSWITCH GP
WIRING GP
ELECTRONICS GP-ENGINE
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP59690230
396-0915: STARTING MOTOR GP-ELECTRIC
396-0915 STARTING MOTOR GP-ELECTRIC
S/N DZT1-UP
PART OF 345-3550, 561-8130 ENGINE AR-PRIMARY
S/N DZT1-UP
PART OF 345-3550, 561-8130 ENGINE AR-PRIMARY
#SEBP59690231
7N-0718: SWITCH GP-DISCONNECT
7N-0718 SWITCH GP-DISCONNECT -BATTERY
6-VOLT TO 24-VOLT
PART OF 491-6680 BATTERY & WIRING GP, 484-0292 KIT-SWITCH INSTALLATION
AN ATTACHMENT
6-VOLT TO 24-VOLT
PART OF 491-6680 BATTERY & WIRING GP, 484-0292 KIT-SWITCH INSTALLATION
AN ATTACHMENT
#SEBP59690232
361-6396: WIRING GP-AIR CONDITIONER
361-6396 WIRING GP-AIR CONDITIONER
S/N DZT1-3109
PART OF 345-6163 AIR CONDITIONER AR
AN ATTACHMENT
S/N DZT1-3109
PART OF 345-6163 AIR CONDITIONER AR
AN ATTACHMENT
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 266-0299 | [1] | SWITCH AS-ROCKER (AIR CONDITIONER) | |
| 111-7899 | [1] | GASKET | ||
| 2. | 356-6113 Y | [1] | CONTROL GP-AIR & TEMPERATURE | |
| 3. | 361-6398 Y | [1] | HARNESS AS-HEATER & AIR COND (REAR) | |
| 4. | 378-1024 Y | [1] | HARNESS AS-HEATER & AIR COND (FRONT) | |
| 5. | 115-1615 | [1] | RELAY AS (12-VOLT)(AIR CONDITIONER) | |
| 6. | 132-5789 | [1] | CLIP (LADDER) | |
| 7. | 266-3314 M | [2] | BOLT-FLANGE HEAD (M6X1X20.5-MM) | |
| 8. | 3S-2093 | [21] | STRAP-CABLE | |
| 9. | 8T-4121 | [2] | WASHER-HARD (11X21X2.5-MM THK) | |
| 10. | 8T-4133 M | [1] | NUT (M10X1.5-THD) | |
| 11. | 8T-4171 M | [1] | BOLT (M6X1X12-MM) | |
| 12. | 8T-4195 M | [1] | BOLT (M10X1.5X30-MM) | |
| 13. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690233
361-6396: WIRING GP-AIR CONDITIONER
361-6396 WIRING GP-AIR CONDITIONER
S/N HFB1-UP; DZT3110-UP
PART OF 345-6163 AIR CONDITIONER AR
AN ATTACHMENT
S/N HFB1-UP; DZT3110-UP
PART OF 345-6163 AIR CONDITIONER AR
AN ATTACHMENT
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 266-0299 | [1] | SWITCH AS-ROCKER (AIR CONDITIONER) | |
| 111-7899 | [1] | GASKET | ||
| 2. | 356-6113 Y | [1] | CONTROL GP-AIR & TEMPERATURE | |
| 3. | 361-6398 Y | [1] | HARNESS AS-HEATER & AIR COND (REAR) | |
| 4. | 506-8176 Y | [1] | HARNESS AS-HEATER & AIR COND (FRONT) | |
| 5. | 115-1615 | [1] | RELAY AS (12-VOLT)(AIR CONDITIONER) | |
| 6. | 132-5789 | [1] | CLIP (LADDER) | |
| 7. | 266-3314 M | [2] | BOLT-FLANGE HEAD (M6X1X20.5-MM) | |
| 8. | 3S-2093 | [21] | STRAP-CABLE | |
| 9. | 8T-4121 | [2] | WASHER-HARD (11X21X2.5-MM THK) | |
| 10. | 8T-4133 M | [1] | NUT (M10X1.5-THD) | |
| 11. | 8T-4171 M | [1] | BOLT (M6X1X12-MM) | |
| 12. | 8T-4195 M | [1] | BOLT (M10X1.5X30-MM) | |
| 13. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690234
539-9167: WIRING GP-BLADE
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | [1] | PLATE | ||
| 2. | [1] | PLATE | ||
| 3. | 7K-1181 | [6] | STRAP-CABLE | |
| 4. | 155-0576 | [8] | MOUNT-ISOLATION | |
| 5. | 160-7689 | [1] | PLUG AS-CONNECTOR (70-PIN) | |
| 159-9322 | [1] | SEAL-O-RING | ||
| 6. | 501-1450 | [1] | SENSOR AS-POSITION (INERTIAL MEASUREMENT UNIT) | |
| 7. | 526-7587 Y | [1] | ELECTRONICS GP-IMPLEMENT | |
| 8. | 344-5674 M | [7] | NUT (M8X1.25-THD) | |
| 9. | [1] | PLATE | ||
| 10. | Y | [1] | HARNESS AS-CONTROL | |
| 11. | Y | [1] | HARNESS AS-CONTROL (BLADE) | |
| 12. | Y | [1] | HARNESS AS-CONTROL | |
| 13. | 5P-4116 | [13] | WASHER-HARD (8.8X20.5X2-MM THK) | |
| 14. | 6I-1418 | [4] | SPACER (8.2X12.7X28.7-MM THK) | |
| 15. | 8T-4200 M | [4] | BOLT (M8X1.25X16-MM) | |
| 16. | 8T-4908 M | [3] | BOLT (M8X1.25X25-MM) | |
| 17. | 8T-6912 M | [7] | BOLT (M8X1.25X50-MM) | |
| 18. | 9N-0869 | [8] | WASHER-HARD (8.8X25.5X2-MM THK) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690235
361-6400: WIRING GP-CAB
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7G-1060 | [1] | STRAP AS-GROUND | |
| 2. | 7K-1181 | [11] | STRAP-CABLE | |
| 3. | 8F-7242 | [9] | WASHER (8.7X15.9X1.6-MM THK) | |
| 4. | 146-9439 | [2] | RELAY AS (12-VOLT)(FUSE BLOCK) | |
| 5. | 258-3727 | [6] | SCREW-TRUSS HEAD (12-14X0.69-IN) | |
| 6. | 258-4135 Y | [2] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 7. | 258-4143 | [1] | BAR-BUS | |
| 8. | 258-4178 | [1] | FLANGE-MOUNTING | |
| 9. | 258-4196 | [1] | WIRE AS (10-GA) | |
| 10. | 356-6067 | [1] | PLATE AS | |
| 159-9539 M | [3] | NUT-WELD (M6X1-THD) | ||
| 11. | 356-6092 | [1] | FILM-IDENTIFICATION (POWER DISTRIBUTION) | |
| 12. | 361-6395 Y | [1] | ELECTRONICS GP-MACHINE | |
| 13. | 361-6397 Y | [1] | HARNESS AS-CAB (SEAT) | |
| 14. | 422-5580 Y | [1] | HARNESS AS-CAB (BACK) | |
| 15. | 374-7464 B | [1] | CAP-SEAL | |
| 16. | 374-7466 B | [2] | CAP-SEAL | |
| 17. | 374-7467 B | [2] | CAP-SEAL | |
| 18. | 386-9954 Y | [1] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 19. | 110-2028 | [4] | SCREW-PAN HEAD (10-14X0.75-IN) | |
| 20. | 1A-8912 | [10] | WASHER (6.7X12.7X1.6-MM THK) | |
| 21. | 3S-2093 | [28] | STRAP-CABLE | |
| 22. | 4P-8134 | [2] | CLIP (LADDER) | |
| 23. | 5C-2890 M | [12] | NUT (M6X1-THD) | |
| 24. | 5C-7261 M | [3] | NUT (M8X1.25-THD) | |
| 25. | 5C-9553 M | [2] | BOLT (M6X1X16-MM) | |
| 26. | 5P-4115 | [4] | WASHER-HARD (7.2X19X2-MM THK) | |
| 28. | 5P-7162 | [8] | SCREW-MACHINE (10-32X0.5-IN) | |
| 29. | 7P-1695 | [2] | WASHER (10.5X19X3-MM THK) | |
| 30. | 7X-2534 M | [3] | BOLT (M6X1X50-MM) | |
| 31. | 8T-7547 M | [4] | BOLT (M8X1.25X30-MM) | |
| 32. | 8T-0328 | [4] | WASHER-HARD (5.5X10X1-MM THK) | |
| 33. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 34. | 8T-4205 | [3] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 35. | 350-5720 | [2] | CLIP (LADDER) | |
| B | USE AS REQUIRED | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690236
361-6400: WIRING GP-CAB
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7G-1060 | [1] | STRAP AS-GROUND | |
| 2. | 7K-1181 | [11] | STRAP-CABLE | |
| 3. | 8F-7242 | [9] | WASHER (8.7X15.9X1.6-MM THK) | |
| 4. | 146-9439 | [2] | RELAY AS (12-VOLT)(FUSE BLOCK) | |
| 5. | 258-3727 | [6] | SCREW-TRUSS HEAD (12-14X0.69-IN) | |
| 6. | 258-4135 Y | [2] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 7. | 258-4143 | [1] | BAR-BUS | |
| 8. | 258-4178 | [1] | FLANGE-MOUNTING | |
| 9. | 258-4196 | [1] | WIRE AS (10-GA) | |
| 10. | 356-6067 | [1] | PLATE AS | |
| 159-9539 M | [3] | NUT-WELD (M6X1-THD) | ||
| 11. | 356-6092 | [1] | FILM-IDENTIFICATION (POWER DISTRIBUTION) | |
| 12. | 361-6395 Y | [1] | ELECTRONICS GP-MACHINE | |
| 13. | 361-6397 Y | [1] | HARNESS AS-CAB (SEAT) | |
| 14. | 361-6399 Y | [1] | HARNESS AS-CAB (BACK) | |
| 15. | 374-7464 B | [1] | CAP-SEAL | |
| 16. | 374-7466 B | [2] | CAP-SEAL | |
| 17. | 374-7467 B | [2] | CAP-SEAL | |
| 18. | 386-9954 Y | [1] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 19. | 110-2028 | [4] | SCREW-PAN HEAD (10-14X0.75-IN) | |
| 20. | 1A-8912 | [10] | WASHER (6.7X12.7X1.6-MM THK) | |
| 21. | 3S-2093 | [28] | STRAP-CABLE | |
| 22. | 4P-8134 | [2] | CLIP (LADDER) | |
| 23. | 5C-2890 M | [12] | NUT (M6X1-THD) | |
| 24. | 5C-7261 M | [3] | NUT (M8X1.25-THD) | |
| 25. | 5C-9553 M | [2] | BOLT (M6X1X16-MM) | |
| 26. | 5P-4115 | [4] | WASHER-HARD (7.2X19X2-MM THK) | |
| 28. | 5P-7162 | [8] | SCREW-MACHINE (10-32X0.5-IN) | |
| 29. | 7P-1695 | [2] | WASHER (10.5X19X3-MM THK) | |
| 30. | 7X-2534 M | [3] | BOLT (M6X1X50-MM) | |
| 31. | 8T-7547 M | [4] | BOLT (M8X1.25X30-MM) | |
| 32. | 8T-0328 | [4] | WASHER-HARD (5.5X10X1-MM THK) | |
| 33. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 34. | 8T-4205 | [3] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 35. | 350-5720 | [2] | CLIP (LADDER) | |
| B | USE AS REQUIRED | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690237
422-5560: WIRING GP-CAB
422-5560 WIRING GP-CAB
PART OF 345-5454 CAB AR
PART OF 345-5454 CAB AR
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [30] | STRAP-CABLE | |
| 2. | 7G-1060 | [1] | STRAP AS-GROUND | |
| 3. | 7K-1181 | [11] | STRAP-CABLE | |
| 4. | 146-9439 | [2] | RELAY AS (12-VOLT)(FUSE BLOCK) | |
| 5. | 258-4135 Y | [2] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 6. | 258-4143 | [1] | BAR-BUS | |
| 7. | 258-4178 | [1] | FLANGE-MOUNTING | |
| 8. | 258-4196 | [1] | WIRE AS (10-GA) | |
| 9. | 356-6067 | [1] | PLATE AS | |
| 159-9539 M | [3] | NUT-WELD (M6X1-THD) | ||
| 10. | 356-6092 | [1] | FILM-IDENTIFICATION (POWER DISTRIBUTION) | |
| 11. | 361-6395 Y | [1] | ELECTRONICS GP-MACHINE | |
| 12. | 386-9954 Y | [1] | RELAY GP (12-VOLT)(MAIN POWER) | |
| 13. | 512-7570 Y | [1] | HARNESS AS-CAB | |
| 14. | 422-5562 Y | [1] | HARNESS AS-WIRING | |
| 15. | 110-2028 | [4] | SCREW-PAN HEAD (10-14X0.75-IN) | |
| 16. | 1A-8912 | [10] | WASHER (6.7X12.7X1.6-MM THK) | |
| 17. | 258-3727 | [6] | SCREW-TRUSS HEAD (12-14X0.69-IN) | |
| 18. | 282-2628 M | [4] | BOLT (M8X1.25X30-MM) | |
| 19. | 350-5720 | [2] | CLIP (LADDER) | |
| 20. | 374-7464 B | [2] | CAP-SEAL | |
| 21. | 374-7466 B | [2] | CAP-SEAL | |
| 22. | 374-7467 B | [2] | CAP-SEAL | |
| 23. | 4P-8134 | [2] | CLIP (LADDER) | |
| 24. | 5C-2890 M | [12] | NUT (M6X1-THD) | |
| 25. | 5C-7261 M | [3] | NUT (M8X1.25-THD) | |
| 26. | 5C-9553 M | [2] | BOLT (M6X1X16-MM) | |
| 27. | 5P-4115 | [4] | WASHER-HARD (7.2X19X2-MM THK) | |
| 28. | 5P-7162 | [8] | SCREW-MACHINE (10-32X0.5-IN) | |
| 29. | 7P-1695 | [2] | WASHER (10.5X19X3-MM THK) | |
| 30. | 7X-2534 M | [3] | BOLT (M6X1X50-MM) | |
| 31. | 8F-7242 | [9] | WASHER (8.7X15.9X1.6-MM THK) | |
| 32. | 8T-0328 | [4] | WASHER-HARD (5.5X10X1-MM THK) | |
| 33. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 34. | 8T-4205 | [3] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| B | USE AS REQUIRED | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP59690238
396-7209: WIRING GP-CAMERA
396-7209 WIRING GP-CAMERA -REAR VIEW
PART OF 416-9265 PANEL GP-INSTRUMENT
AN ATTACHMENT
PART OF 416-9265 PANEL GP-INSTRUMENT
AN ATTACHMENT
#SEBP59690239
399-5841: WIRING GP-COMMUNICATION
399-5841 WIRING GP-COMMUNICATION -PL421
S/N DZT1-UP
PART OF 380-2437 INSTALLATION GP-COMMUNICATION
AN ATTACHMENT
S/N DZT1-UP
PART OF 380-2437 INSTALLATION GP-COMMUNICATION
AN ATTACHMENT
Parts for your 242D SKID STEER LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 392-4904 | [1] | HARNESS AS-CONTROL (PRODUCT LINK) | ||
| 317-1204 E | SLEEVE (300-CM) | |||
| 9X-3401 | [6] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1767 | [6] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 8T-8737 | [6] | PLUG-SEAL | ||
| 102-8801 | [1] | KIT-RECEPTACLE (12-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| E | ORDER BY THE CENTIMETER | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Technical Information Bulletin
Troubleshooting the C3.3B and C3.8 Engine Electronic Control Modules (ECM) Prior to Replacing the Engine ECM {1450, 1901}
Troubleshooting the C3.3B and C3.8 Engine Electronic Control Modules (ECM) Prior to Replacing the Engine ECM {1450, 1901}
Troubleshooting the C3.3B and C3.8 Engine Electronic Control Modules (ECM) Prior to Replacing the Engine ECM {1450, 1901}
Specifications
Testing and Adjusting
Troubleshooting
Starting System
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System
Disassembly and Assembly
Electric Starting Motor - Remove and Install
259D, 279D and 289D Compact Track Loaders, 257D, 277D and 287D Multi Terrain Loaders and 236D, 242D, 246D and 262D Skid Steer Loaders Engine Supplement
259D, 279D and 289D Compact Track Loaders, 257D, 277D and 287D Multi Terrain Loaders and 236D, 242D, 246D and 262D Skid Steer Loaders Engine Supplement
Service Magazine
Improved Alternator and Starting System Test and Adjust Procedures Are Available For Certain Machines Equipped With C1.3, C1.7, C2.4, C2.6, C3.3B, and C3.8 Engines {0374, 1405, 1450, 1453}
Improved Alternator and Starting System Test and Adjust Procedures Are Available For Certain Machines Equipped With C1.3, C1.7, C2.4, C2.6, C3.3B, and C3.8 Engines {0374, 1405, 1450, 1453}
Improved Alternator and Starting System Test and Adjust Procedures Are Available For Certain Machines Equipped With C1.3, C1.7, C2.4, C2.6, C3.3B, and C3.8 Engines {0374, 1405, 1450, 1453}