142-4448 EXCITER GP -POWER S/N 2DM1-1837; 3BM1-758 PART OF 144-1695, 144-1697, 144-1753, 144-1755, 144-1771 GENERATOR GP G3516

GENERATORS

GENERATOR GP

0. 142-4448 EXCITER GP
1. 142-4449 EXCITER GP
2. 142-4450 EXCITER GP
3. 142-4453 EXCITER GP
4. 142-4457 EXCITER GP
5. 158-3008 EXCITER GP
6. 165-3815 EXCITER GP
7. 215-2401 EXCITER GP
8. 215-2402 EXCITER GP
9. 253-9799 EXCITER GP
0. INFORMATION

GENERATOR SET G3516 GENERATOR SET E6R
G3516 Generator Set E6R00001-UP SEBP6611 G3516 E6R (2015)

GENERATORS

GENERATOR GP

5N-9421 EXCITER & HEAT SINK AS

#SEBP66111050

142-4448: EXCITER GP

EXCITER GP

142-4448 EXCITER GP -POWER
S/N 2DM1-1837; 3BM1-758
PART OF 144-1695, 144-1697, 144-1753, 144-1755, 144-1771 GENERATOR GP

i00651763 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	108-6950	[1]	ROTOR-EXCITER
2.	129-2412	[1]	STATOR-EXCITER
3.	5P-0059	[4]	BOLT (5/16-18X6-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111051

142-4449: EXCITER GP

EXCITER GP

142-4449 EXCITER GP -POWER
S/N 6DW1-1202; 8GW1-701
PART OF 144-1705, 144-1813, 144-1989 GENERATOR GP

i00660986 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	135-6325	[1]	STATOR-EXCITER
2.	135-6326	[1]	ROTOR-EXCITER
3.	136-4181	[4]	BOLT (5/16-18X7-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111052

142-4450: EXCITER GP

EXCITER GP

142-4450 EXCITER GP -PERMANENT MAGNET
S/N 2DM1-UP; 6DW1-UP; 8GW1-UP
PART OF 144-1705, 144-1753, 144-1755, 144-1771, 144-1813, 144-1989, 144-2041, 162-9493, 334-4381 GENERATOR GP
ALSO AN ATTACHMENT

i00651764 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	108-5749	[1]	ROTOR (MAGNETIC)
2.	125-3425	[1]	STATOR AS-MAGNET
3.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
4.	9F-7022	[4]	BOLT (1/4-20X1.5-IN)

#SEBP66111053

142-4453: EXCITER GP

EXCITER GP

142-4453 EXCITER GP -PERMANENT MAGNET
S/N 2DM1838-UP; 5WN1-UP
PART OF 144-1753, 144-1755, 144-1771, 144-1819, 164-4945, 226-1215 GENERATOR GP

i00651765 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	108-5749	[1]	ROTOR (MAGNETIC)
2.	117-0017	[1]	RING (SUPPORT)
3.	125-3425	[1]	STATOR AS-MAGNET
4.	0S-1591	[4]	BOLT (3/8-16X1.5-IN)
5.	5M-2894	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
6.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
7.	9F-7022	[4]	BOLT (1/4-20X1.5-IN)

#SEBP66111054

142-4457: EXCITER GP

EXCITER GP

142-4457 EXCITER GP -POWER
S/N 5WN1-1841
PART OF 144-1819, 164-4945 GENERATOR GP

i00658543 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-4911	[1]	ROTOR-EXCITER
2.	124-1426	[1]	STATOR-EXCITER
3.	1F-5842	[4]	BOLT (5/16-18X3.25-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111055

158-3008: EXCITER GP

EXCITER GP

158-3008 EXCITER GP -POWER
S/N E6R1-UP; 8LZ1-UP
PART OF 158-6413, 158-6415, 158-6423 GENERATOR GP
ALSO AN ATTACHMENT

i00991817 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-8792	[1]	ROTOR-EXCITER
2.	202-1413	[1]	STATOR-EXCITER
3.	8H-8769	[4]	BOLT (5/16-18X4.25-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111056

165-3815: EXCITER GP

EXCITER GP

165-3815 EXCITER GP -PERMANENT MAGNET
S/N E6R1-UP; 8LZ1-UP
PART OF 158-6413, 158-6415, 158-6423 GENERATOR GP
ALSO AN ATTACHMENT

i00992108 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	108-5749	[1]	ROTOR (MAGNETIC)
2.	117-0017	[1]	RING (SUPPORT)(SUPPORT)
3.	134-1232	[1]	STATOR AS (MAGNET)
4.	1B-2713	[4]	BOLT (1/4-20X1.75-IN)
5.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)

#SEBP66111057

215-2401: EXCITER GP

EXCITER GP

215-2401 EXCITER GP -POWER
S/N 5WN1-UP
PART OF 226-1215 GENERATOR GP

i01683298 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
1F-5842	[4]	BOLT (5/16-18X3.25-IN)
206-6224	[1]	ROTOR-EXCITER
215-2404	[1]	STATOR-EXCITER
9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111058

215-2402: EXCITER GP

EXCITER GP

215-2402 EXCITER GP -POWER
S/N 2DM1-UP; 3BM759-UP; 5WN1842-UP; 6DW1-UP; 8GW702-UP
PART OF 144-1695, 144-1697, 144-1705, 144-1753, 144-1755, 144-1771, 144-1813, 144-1819, 144-1989, 144-2041, 162-9493, 164-4945, 334-4381 GENERATOR GP
ALSO AN ATTACHMENT

i01692957 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	206-6224	[1]	ROTOR-EXCITER
2.	215-2404	[1]	STATOR-EXCITER
3.	8H-8769	[4]	BOLT (5/16-18X4.25-IN)
4.	9M-1974	[4]	WASHER-HARD (8.8X16X2-MM THK)

#SEBP66111059

253-9799: EXCITER GP

EXCITER GP

253-9799 EXCITER GP -POWER
S/N G3D1-UP; G1K1-UP; E6R1-UP; G2Y1-UP
PART OF 252-3803, 252-3805, 252-3807, 252-3809, 252-3927, 252-3953, 252-4121, 252-4123, 252-4125, 252-4127, 494-9247, 526-5091, 526-5093, 526-5095, 526-5107, 526-5109, 553-3943, 553-3945 GENERATOR GP
ALSO AN ATTACHMENT

i02406235 SEBP6611

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Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-6870 M	[6]	BOLT (M8X1.25X70-MM)
2.	090-8671	[6]	WASHER-SPRING
3.	253-9800 J	[1]	STATOR-EXCITER

			AVAILABLE REPAIR KIT(S):
	155-2270 J	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
	J		KIT MARKED J SERVICES PART(S) MARKED J
	M		METRIC PART

Information:

GENERATORS

GENERATOR GP

General Service Information

Safety
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Identification
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Abbreviations
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Components
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Energize To Run Engine System
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Schematics And Wiring Diagrams
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E

Operation
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop
FLOOR-STANDING SWITCHGEAR

Alternating Current Components Troubleshooting
FLOOR-STANDING SWITCHGEAR

Automatic Start-Stop Troubleshooting
FLOOR-STANDING SWITCHGEAR

Engine News

New Part Kits Available For SR4B Generators{4469}
1996/06/12

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01

New Maintenance Information For Generators{4450}
1998/12/01

Use 152-7143 Cable Assembly For Flash-Programming Generator Status Control Module{4450}
1999/02/01

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01

New Control Panel Films Show That SR4B Generators Are Not To Be Wired In The Delta Configuration{7557,7566}
1999/04/01

Improved Rectifiers Increases Service Life {4473}
2003/06/01

Proper Application and Operation of Generator Set Will Increase Varistor Life and Will Minimize Generator Set Repair Costs and Down Time {4466}
2003/10/01

Improved Rectifier Assembly Is Now Used {4465}
2005/10/10

Updated Cat EPD Alternator Failure Report Template Is Now Available for Cat Generator Sets {1404}
2011/05/25

Operation and Maintenance Manual

Bearing (Spherical Roller) - Lubricate
SR500 Generators

Insulation - Test
SR500 Generators

Stator Winding Temperature - Measure/Record
SR500 Generators

Bearing Temperature - Measure/Record
SR500 Generators

Rotating Rectifier - Test
SR500 Generators

Varistor - Test
SR500 Generators

Winding - Test
SR500 Generators

Bearing (Ball) - Lubricate - Generator
SR500 Generators

Rotating Rectifier - Test
SR500 Generators

Special Instruction

Generator Service Literature Index{4450}
Generator Service Literature Index{4450}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Generator Bearing Service {4457}
Generator Bearing Service {4457}

Instructions for Installing AssetIQTM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Instructions for Installing AssetIQ^TM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}

Technical Information Bulletin

Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other

Paralleling Generators To Utility Substations
Paralleling Generators To Utility Substations

Reported Failures Of 110-4422 Rectifiers And 110-4424 Rectifiers On 3500-Series Generator Sets
Reported Failures Of 110-4422 Rectifiers And 110-4424 Rectifiers On 3500-Series Generator Sets

Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly

Specifications

General Information
SR4 and SR4B Electric Power Generation Rewind Data

Generator Identification
SR4 and SR4B Electric Power Generation Rewind Data

Component Views
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Exciter
SR4 and SR4B Electric Power Generation Rewind Data

Connection Diagrams for Main Stator and Main Rotor
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0001 Generator through 5N-0025 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 102-2415 Generator through 108-3052 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-1595 Generator through 109-3774 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0027 Generator through 5N-0050 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0051 Generator through 5N-0075 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0076 Generator through 5N-0090 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-0431 Generator through 5N-7207 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 111-8240 Generator through 112-1481 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 115-5101 Generator through 121-6860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 121-6882 Generator through 123-3185 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 129-1502 Generator through 129-5034 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7208 Generator through 5N-7232 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-7233 Generator through 5N-7309 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 130-0234 Generator through 130-7595 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-8891 Generator through 5N-8911 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 5N-9081 Generator through 5N-9432 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4P-2236 Generator through 4P-9907 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 4W-0183 Generator through 4W-9669 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7C-1601 Generator through 7C-9126 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7E-0097 Generator through 7E-9695 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 7W-1877 Generator through 7W-8825 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0157 Generator through 9Y-0389 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-0390 Generator through 9Y-0533 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 9Y-1408 Generator through 9Y-9422 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Terminology
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-0469 Generator through 144-0583 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2651 Generator through 166-2689 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 166-2691 Generator through 166-7187 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1811 Generator through 144-1951 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 147-9437 Generator through 147-9497 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 153-3081 Generator through 153-3098 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 167-1351 Generator through 167-1354 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 126-8022 Generator through 128-7424 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 6I-0053 Generator through 6I-4860 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Winding Data for 109-3776 Generator through 109-7874 Generator
SR4 and SR4B Electric Power Generation Rewind Data

Systems Operation

Generator Operation
SR4B Generators

General Information
SR4B Generators

Component Descriptions
SR4B Generators

Glossary
SR4B Generators

Main Revolving Field Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Revolving Field Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Options (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

General Information (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Generator Wiring Diagrams (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Oil Field Generator Connections (SR4)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options

Testing and Adjusting

General Information
SR4B Generators

Troubleshooting
SR4B Generators

Generator Set - Test
SR4B Generators

Varistor - Test
SR4B Generators

Rotating Rectifier - Test
SR4B Generators

Winding - Test
SR4B Generators

Resistor - Test
SR4B Generators

Exciter Field - Flash
SR4B Generators

Generator - Dry
SR4B Generators

Insulation - Test
SR4B Generators

Disassembly and Assembly

Coupling - Install
SR4B Generators

Coupling - Remove
SR4B Generators

Bearing - Remove and Install
SR4B Generators

Rotor - Remove and Install
SR4B Generators

Generator - Align
SR4B Generators

Generator - Install
SR4B Generators

Generator - Remove
SR4B Generators

Exciter - Remove and Install
SR4B Generators

Service Magazine

Use 139-2788 Ferrule (AWG 24-12) And 139-2789 Ferrule (AWG 10-6) Crimp Tools For Repairing 3500 SR4B Generator Wiring Harness {1403}
1998/03/02

Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23

Special Instruction, REHS0345, "Generator Service Literature Index" Is Available{4450}
1998/10/26

Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available {4450}
1999/04/12

New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450,0734,7002}
1999/05/24

A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/03/25

Caterpillar Parts SIS Catalog G3516 :

386-5151 EXCITER AS

5N-9421 EXCITER & HEAT SINK AS

130-8306 COVER-DRIP

361-2453 CONVERSION GP-GENERATOR

154-6193 CONVERSION GP-GENERATOR

154-6022 CONVERSION GP-GENERATOR

141-6096 CONVERSION GP-GENERATOR

122-3487 CONVERSION GP-GENERATOR

Truck sale:

59,000 USD

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

225,000

Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC

206,200

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

250,000

Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY

224,900

Caterpillar G3516IN, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY