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421-8263 WIRING GP-CONTROL S/N YBS1-UP Type 2 FOR USE WITH MUI ENGINE AN ATTACHMENT 3516 GENERATOR SET


ELECTRICAL AND STARTING SYSTEM
WIRING GP

GENERATOR SET 3516 GENERATOR SET YBS
 3516 Generator Set YBS00001-UP SEBP6671 3516 YBS   (2012)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
WIRING GP-BOX
421-8253 WIRING GP-BOX
WIRING GP-CONTROL
421-8263 WIRING GP-CONTROL
WIRING GP-CONTROL
421-8263 WIRING GP-CONTROL
WIRING GP-CONTROL
421-8269 WIRING GP-CONTROL
145-5138 WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
259-9916 WIRING GP-ENGINE
 

#SEBP66710860
 

421-8263: WIRING GP-CONTROL

421-8263 WIRING GP-CONTROL
S/N YBS1-UP
Type 2
FOR USE WITH MUI ENGINE
AN ATTACHMENT
i05858545 SEBP6671
4218263 WIRING GP-CONTROL Parts scheme 4218263 WIRING GP-CONTROL Parts scheme 4218263 WIRING GP-CONTROL Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 BC [3] STRAP-CABLE  
3. 274-8521 Y [1] CONTROL GP-GENERATOR SET (DIGITAL VOLTAGE REGULATOR)  
4. 415-6050 Y [1] HARNESS AS-ENGINE (COMMUNICATION)  
5. 415-6059 Y [1] HARNESS AS-ENGINE (JUMPER)  
6. 421-2537 Y [1] HARNESS AS-ENGINE (MAIN)  
7. 130-5300 [3] CLIP  
8. 8T-0328 C [10] WASHER-HARD (5.5X10X1-MM THK)  
9. 198-4775 [26] WASHER-HARD (6.6X15X6-MM THK)  
11. 204-9734 [5] SPACER (11X18X25-MM THK)  
12. 293-9452 [19] MOUNTING-CABLE TIE  
13. 3S-2093 BC [18] STRAP-CABLE  
14. 352-3968 C [2] CLIP (LADDER)  
15. 5C-2890 M [11] NUT (M6X1-THD)  
16. 9X-8256 [4] WASHER (6.6X12X2-MM THK)  
18. 8T-4121 [5] WASHER-HARD (11X21X2.5-MM THK)  
19. 8T-4182 CM [6] BOLT (M10X1.5X45-MM)  
20. 8T-4183 M [1] BOLT (M12X1.75X40-MM)  
23. 8T-4189 M [4] BOLT (M8X1.25X20-MM)  
24. 8T-4223 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
25. 8T-4224 [4] WASHER-HARD (8.8X16X2-MM THK)  
26. 8T-4244 M [1] NUT (M12X1.75-THD)  
27. 8T-4971 M [19] BOLT (M6X1X30-MM)  
28. 3K-8106 [4] SCREW-MACHINE (8-32X1-IN)  
29. 4B-2043 C [6] NUT (8-32-THD)  
31. 132-5789 C [3] CLIP (LADDER)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710861
 

421-8269: WIRING GP-CONTROL

421-8269 WIRING GP-CONTROL
S/N YBS1-UP
FOR USE WITH EMCP 4.2, JACKET WATER HEATER, 240-VOLT
AN ATTACHMENT
i05446339 SEBP6671
4218269 WIRING GP-CONTROL Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 131-5454 [1] CONTROL AS-ELECTRONIC GOVERNOR  
2. 383-4653 Y [2] WIRING GP-GENERATOR (POTENTIAL TRANSFORMER)  
3. 415-6053 Y [1] HARNESS AS-WIRING (VOLTAGE SENSING)  
4. 421-2541 Y [1] HARNESS AS-CONTROL (LOAD SHARE)  
5. 130-5300 [4] CLIP (SLOT)  
6. 170-5632 M [6] BOLT (M4X0.7X16-MM)  
7. 302-3908 [3] SPACER (11X20X30-MM THK)  
9. 3S-2093 B [17] STRAP-CABLE  
10. 352-3968 [1] CLIP (LADDER)(SLOT)  
11. 7X-0620 [6] WASHER-HARD (5.5X13X1.6-MM THK)  
12. 132-5789 [1] CLIP (LADDER)(SLOT)  
13. 8T-4121 [3] WASHER-HARD (11X21X2.5-MM THK)  
14. 8T-4182 M [3] BOLT (M10X1.5X45-MM)  
15. 8T-4183 M [1] BOLT (M12X1.75X40-MM)  
16. 8T-4223 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
17. 8T-4244 M [1] NUT (M12X1.75-THD)  
18. 118-6503 M [2] BOLT (M6X1X55-MM)  
19. 9X-6165 [2] WASHER (6.5X22X2.5-MM THK)  
  B   USE AS REQUIRED
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710862
 

145-5138: WIRING GP-ELECTRONIC CONTROL

145-5138 WIRING GP-ELECTRONIC CONTROL
S/N 2ED1800-UP
DIGITAL VOLTAGE REGULATOR POWER
AN ATTACHMENT
i00661117 SEBP6671
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  128-0830 B [1] HARNESS AS-POWER (DIGITAL VOLTAGE REGULATOR)  
  1S-9593 [5] STRAP-CABLE  
  5P-2321 [2] TERMINAL-FORK (14-GA TO 16-GA, NO. 6 SCREW)  
  B   USE AS REQUIRED
 

#SEBP66710863
 

259-9916: WIRING GP-ENGINE

259-9916 WIRING GP-ENGINE
S/N DD21-UP
FOR USE WITH MUI, EMCP 3
i02862130 SEBP6671
2599916 WIRING GP-ENGINE Parts scheme 2599916 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8134 [30] CLIP (LADDER)  
2. 5M-2894 [30] WASHER-HARD (10.2X18.5X2.5-MM THK)  
3. 0S-0509 [20] BOLT (3/8-16X0.75-IN)  
4. 9X-6772 [34] STRAP-CABLE  
5. 4P-7581 [8] CLIP (LADDER)  
7. 259-9917 Y [1] HARNESS GP-WIRING (ENGINE)  
8. 7K-1181 [14] STRAP-CABLE  
9. 318-1181 Y [2] SENSOR GP-SPEED (MAGNETIC)(ENGINE)  
10. 165-3929 [2] BOLT (3/8-16X1.5-IN)  
11. 0S-1594 [3] BOLT (3/8-16X1-IN)  
12. 4P-7429 [2] CLIP (LADDER)  
13. 6W-6672 [4] SPACER (10.5X20X38-MM THK)  
14. 1V-7753 [4] SPACER (0.546X0.841X1.75-IN THK)  
15. 5P-8245 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
16. 0L-1329 [4] BOLT (1/2-13X3-IN)  
17. 246-8150 [1] SENSOR AS-PRESSURE (ENGINE OIL)  
18. 0L-1143 [4] BOLT (3/8-16X2.5-IN)  
19. 153-4906 [2] SEAL-O-RING  
20. 191-6587 Y [2] SENSOR GP-TEMPERATURE (ENGINE COOLANT)  
21. 9M-4594 [2] SPACER (0.406X0.875X0.75-IN THK)  
22. 4M-5317 C [1] BUSHING-REDUCER  
23. 8T-3285 [2] ADAPTER  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710864
 

293-3901: WIRING GP-ENGINE

293-3901 WIRING GP-ENGINE -TACHOMETER
S/N YBS1-UP
Type 1
AN ATTACHMENT
i02602791 SEBP6671
2933901 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 293-3900 [1] HARNESS AS-SENSOR (ENGINE SPEED)  
  186-3736 [4] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  155-2263 [1] WEDGE-PLUG LOCK (6-PIN)  
  8T-8737 [4] PLUG-SEAL  
  155-2270 [2] KIT-CONNECTING PLUG (2-PIN)  
  155-2274 [1] KIT-CONNECTING PLUG (6-PIN)  
    (EACH KIT INCLUDES PLUG AS & WEDGE)
2. 189-5746 Y [1] SENSOR GP-SPEED (TACHOMETER)  
3. 7K-1181 [13] STRAP-CABLE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710865
 

293-3901: WIRING GP-ENGINE

293-3901 WIRING GP-ENGINE -TACHOMETER
S/N YBS1-UP
Type 2
AN ATTACHMENT
i06997851 SEBP6671
2933901 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 BC [13] STRAP-CABLE  
2. 293-3900 [1] HARNESS AS-SENSOR (ENGINE SPEED)  
  8T-8730 [4] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  8T-8737 [4] PLUG-SEAL  
  155-2270 [1] KIT-CONNECTING PLUG (2-PIN)  
  155-2274 [1] KIT-CONNECTING PLUG (6-PIN)  
    (EACH PLUG KIT INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL)
3. 318-1181 CY [1] SENSOR GP-SPEED (MAGNETIC)(LOW OUTPUT)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710866
 

312-5080: WIRING GP-ENGINE

312-5080 WIRING GP-ENGINE -INTERCONNECT
S/N YBS1-UP
AN ATTACHMENT
i02861568 SEBP6671
3125080 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-6772 [5] STRAP-CABLE  
2. 312-5079 [1] HARNESS AS-ENGINE (INTERFACE)  
  6I-4348 [2] BOOT (40-PIN)  
  199-3062 [24] FILM-IDENTIFICATION (WIRE)  
  8T-8729 [24] PIN-CONNECTOR (16-GA TO 18-GA)  
  126-1767 [6] PIN-CONNECTOR (14-GA TO 16-GA)  
  8T-8737 [23] PLUG-SEAL  
  8T-9834 [1] PLUG AS-CONNECTOR (40-PIN)  
  3E-8557 M [1] BOLT (M5X0.8X39.37-MM)  
  3E-4367 [1] RING-RETAINING  
  9X-3132 [1] SEAL-CONNECTOR (40-PIN)  
  9X-1339 [1] RECEPTACLE AS-CONNECTOR (40-PIN)  
  8T-8730 [21] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  126-1768 [6] SOCKET-CONNECTOR (14-GA TO 16-GA)  
  5P-6006 D TUBE-HEAT SHRINK (9.52-MM DIA)(0.2-M)  
  124-0284 E TUBE-HEAT SHRINK (3.2-MM DIA)(80-CM)  
  125-7875 E TUBE-HEAT SHRINK (7.44-MM DIA)(15-CM)  
3. 174-9194 M [3] BOLT (M8X1.25X16-MM)  
4. 4P-8134 [3] CLIP (LADDER)  
  D   ORDER BY THE METER
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
 

#SEBP66710867
 

416-4558: WIRING GP-ENGINE

416-4558 WIRING GP-ENGINE -INTERCONNECT
S/N YBS1-UP
FOR USE WITH EMCP 4.3/4.4
AN ATTACHMENT
i05121902 SEBP6671
4164558 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [5] STRAP-CABLE  
2. 416-4556 Y [1] HARNESS AS-ENGINE  
3. 174-9194 M [3] BOLT (M8X1.25X16-MM)  
4. 4P-8134 [3] CLIP (LADDER)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710868
 

465-3346: WIRING GP-ENGINE

465-3346 WIRING GP-ENGINE
S/N DD21-UP; YBS1-UP
PART OF 415-1143 HARNESS GP-WIRING
ALSO AN ATTACHMENT
i06268500 SEBP6671
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  147-3348 Y [1] ENCLOSURE GP-WIRING  
  465-3340 Y [1] HARNESS AS-ENGINE  
  147-3360 [1] HARNESS AS-MOTOR (STARTING)  
  8T-8827 [2] BOOT (RED)  
  9G-8909 [1] COVER-TERMINAL (BLACK)  
  2L-8052 [1] TERMINAL-RING (6-GA, 3/8-IN SCREW)  
    -OR-
  2L-8060 [1] TERMINAL-RING (8-GA, 3/8-IN SCREW)  
  3T-4692 [1] TERMINAL-RING (6-GA, 7/16-IN SCREW)  
    -OR-
  3T-4693 [1] TERMINAL-RING (8-GA, 7/16-IN SCREW)  
  2L-8054 [2] TERMINAL-RING (6-GA, 1/2-IN SCREW)  
    -OR-
  2L-8061 [2] TERMINAL-RING (8-GA, 1/2-IN SCREW)  
  8L-8413 B [6] STRAP-CABLE (WHITE)  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP66710869
 

473-8722: WIRING GP-ENGINE

473-8722 WIRING GP-ENGINE -TELEMATICS
S/N DD21-UP
AN ATTACHMENT
i06298960 SEBP6671
4738722 WIRING GP-ENGINE Parts scheme
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Parts for your 3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [6] STRAP-CABLE  
2. 9X-6772 [1] STRAP-CABLE  
3. 473-0509 Y [1] HARNESS AS-ENGINE (TELEMATICS)  
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Wiring Harness
PL1000E Communication ECM
Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Testing and Adjusting
Electrical Connector - Inspect
PL1000E Communication ECM
Wiring Harness (Open Circuit) - Test
PL1000E Communication ECM
Wiring Harness (Short Circuit) - Test
PL1000E Communication ECM
Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Troubleshooting
Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Connector Locations
PL1000E Communication ECM
Service Magazine
Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/12
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Caterpillar Parts SIS Catalog 3516 :

WIRING GP-CONTROL
421-8263 WIRING GP-CONTROL
WIRING GP-COMMUNICATION
473-8720 WIRING GP-COMMUNICATION
WIRING GP-COMMUNICATION
473-8719 WIRING GP-COMMUNICATION
WIRING GP-BOX
421-8253 WIRING GP-BOX
WIRING GP-BOX
420-2034 WIRING GP-BOX
WIRING GP-BOX
393-4941 WIRING GP-BOX
WIRING GP-BOX
392-8031 WIRING GP-BOX
WIRING GP-BOX
361-7119 WIRING GP-BOX
WIRING GP-CONTROL
421-8269 WIRING GP-CONTROL
145-5138 WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
259-9916 WIRING GP-ENGINE
WIRING GP-ENGINE
293-3901 WIRING GP-ENGINE
WIRING GP-ENGINE
293-3901 WIRING GP-ENGINE
WIRING GP-ENGINE
312-5080 WIRING GP-ENGINE
WIRING GP-ENGINE
416-4558 WIRING GP-ENGINE
465-3346 WIRING GP-ENGINE

Truck sale:

 
719,892 
Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
TOROMONT POWER SYSTEMS
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298,989 
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- mobile generator sets
FINANZAUTO S.A.
Caterpillar PM3516, mobile generator sets, Construction
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- mobile generator sets
FOLEY EQUIPMENT COMPANY
Caterpillar PM3516, mobile generator sets, Construction
500,000 
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- mobile generator sets
FOLEY EQUIPMENT COMPANY
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800,000 
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- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
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