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745C Articulated Truck TFK00001-UP (MACHINE) POWERED BY C18 Engine ELECTRICAL AND STARTING SYSTEM Caterpillar SIS




Parts group 745C:

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ELECTRICAL AND STARTING SYSTEM

Information:

(For parts list, see above)

Specifications
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Alternator and Regulator
C13, C15, and C18 Tier 4 Final Engines
Testing and Adjusting
Charging System - Test
C15 and C18 Tier 4 Final Engines
Troubleshooting
Testing and Adjusting
Battery - Test
C15 and C18 Tier 4 Final Engines
Troubleshooting
Battery Problem
C13, C15, and C18 Tier 4 Final Engines
Electrical Power Supply - Test
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Electronic Control (Diesel Exhaust Fluid) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Troubleshooting
System Overview
C13, C15, and C18 Tier 4 Final Engines
Engine Monitoring System
C13, C15, and C18 Tier 4 Final Engines
Diagnostic Capabilities
C13, C15, and C18 Tier 4 Final Engines
Configuration Parameters
C13, C15, and C18 Tier 4 Final Engines
Diagnostic Trouble Codes
C13, C15, and C18 Tier 4 Final Engines
Engine Shutdown Occurrence
C13, C15, and C18 Tier 4 Final Engines
Engine Shutdown Occurs Intermittently
C13, C15, and C18 Tier 4 Final Engines
Engine Shutdown While Idling
C13, C15, and C18 Tier 4 Final Engines
Engine Stalls at Low RPM
C13, C15, and C18 Tier 4 Final Engines
Cat ET Service Features
C13, C15, and C18 Tier 4 Final Engines
Customer Passwords
C13, C15, and C18 Tier 4 Final Engines
Factory Passwords
C13, C15, and C18 Tier 4 Final Engines
ECM Will Not Accept Factory Passwords
C13, C15, and C18 Tier 4 Final Engines
Test ECM Mode
C13, C15, and C18 Tier 4 Final Engines
ECM Software - Install
C13, C15, and C18 Tier 4 Final Engines
ECM - Replace
C13, C15, and C18 Tier 4 Final Engines
Timing - Calibrate
C13, C15, and C18 Tier 4 Final Engines
Engine Overcrank Occurrence
C13, C15, and C18 Tier 4 Final Engines
Data Link Configuration Status - Test
C13, C15, and C18 Tier 4 Final Engines
Cat ET Service Error Identifiers
C13, C15, and C18 Tier 4 Final Engines
Electronic Service Tool Does Not Communicate
C13, C15, and C18 Tier 4 Final Engines
Data Link - Test
C13, C15, and C18 Tier 4 Final Engines
DEF Control Module Power - Test
C13, C15, and C18 Tier 4 Final Engines
Shutdown (Ground Level) - Test
C13, C15, and C18 Tier 4 Final Engines
Event Codes
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Engine Control Module - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Electronic Control (Diesel Exhaust Fluid) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Service Magazine
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Disassembly and Assembly
Voltage Control (Load Protection) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Service Magazine
Disassembly and Assembly
Ignition Coil - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Troubleshooting
Engine Cranks but Does Not Start
C13, C15, and C18 Tier 4 Final Engines
Engine Does Not Crank
C13, C15, and C18 Tier 4 Final Engines
Aftertreatment Cooling Fan - Test
C13, C15, and C18 Tier 4 Final Engines
Engine Overcrank Occurrence
C13, C15, and C18 Tier 4 Final Engines
DEF Pump Motor - Test
C13, C15, and C18 Tier 4 Final Engines
Special Instruction
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Specifications
Coolant Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Engine Oil Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Atmospheric Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Engine Oil Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Engine Oil Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Coolant Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Coolant Level Sensor
C13, C15, and C18 Tier 4 Final Engines
Coolant Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Coolant Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Boost Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Atmospheric Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Pressure Sensor (DPF Inlet)
C13, C15, and C18 Tier 4 Final Engines
Pressure Sensor (ARD Combustion Air)
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Boost Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Pressure Sensor (NRS Absolute)
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Temperature Sensor (NOx Reduction System)
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Boost Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing Sensor
C13, C15, and C18 Tier 4 Final Engines
Pressure Sensor (Exhaust Differential)
C13, C15, and C18 Tier 4 Final Engines
Coolant Level Sensor
C13, C15, and C18 Tier 4 Final Engines
Magnetic Pickup
C13, C15, and C18 Tier 4 Final Engines
Pressure Sensor (NRS Differential)
C13, C15, and C18 Tier 4 Final Engines
Nitrogen Oxide Sensor - Engine Exhaust Out
C13, C15, and C18 Tier 4 Final Engines
Nitrogen Oxide Sensor - Exhaust Pipe Out
C13, C15, and C18 Tier 4 Final Engines
Nitrogen Oxide Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines
Inlet Manifold Temperature Sensor
C13, C15, and C18 Tier 4 Final Engines
Nitrogen Oxide Sensor
C13, C15, and C18 Tier 4 Final Engines
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Troubleshooting
Timing - Calibrate
C13, C15, and C18 Tier 4 Final Engines
Coolant Level - Test
C13, C15, and C18 Tier 4 Final Engines
Sensor Calibration Required - Test
C13, C15, and C18 Tier 4 Final Engines
Sensor Signal (Analog, Active) - Test
C13, C15, and C18 Tier 4 Final Engines
Sensor Signal (Analog, Passive) - Test
C13, C15, and C18 Tier 4 Final Engines
Sensor Supply - Test
C13, C15, and C18 Tier 4 Final Engines
Speed/Timing - Test
C13, C15, and C18 Tier 4 Final Engines
Sensor (Data Link Type) - Test
C13, C15, and C18 Tier 4 Final Engines
NOx Sensor - Test
C13, C15, and C18 Tier 4 Final Engines
DEF Pump Pressure Sensor - Test
C13, C15, and C18 Tier 4 Final Engines
DEF Pump Sensor Supply - Test
C13, C15, and C18 Tier 4 Final Engines
NOx Conversion Is Low
C13, C15, and C18 Tier 4 Final Engines
SCR Catalyst Inlet Temperature Sensor - Test
C13, C15, and C18 Tier 4 Final Engines
Cooling Fan Speed - Test
C13, C15, and C18 Tier 4 Final Engines
Water in Fuel - Test
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Crankcase Pressure Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Engine Oil Pressure Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft Position Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Temperature Sensor (Cooled Exhaust Gas) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Boost Pressure Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Camshaft Position Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Temperature Sensor (Catalyst Inlet) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Pressure Sensor (ARD Combustion Air) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Inlet Air Temperature Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Inlet Manifold Temperature Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Atmospheric Pressure Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Coolant Temperature Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Fuel Pressure Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Fuel Temperature Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Temperature Sensor (DPF Inlet, Flame Detect) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Pressure Sensor (DPF) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Nitrogen Oxide Sensor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Pressure Sensor (NRS Absolute) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Pressure Sensor (NRS Differential) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Specifications
Exhaust Gas Valve (NRS)
C13, C15, and C18 Tier 4 Final Engines
Exhaust Gas Valve (NRS)
C13, C15, and C18 Tier 4 Final Engines
Troubleshooting
Cooling Fan Control - Test
C13, C15, and C18 Tier 4 Final Engines
Injector Solenoid - Test
C13, C15, and C18 Tier 4 Final Engines
Cooling Fan Reversing - Test
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Solenoid Valve (ARD Main Fuel) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Solenoid Valve (DEF Heater Coolant) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Specifications
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Air Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Electric Starting Motor
C13, C15, and C18 Tier 4 Final Engines
Testing and Adjusting
Electric Starting System - Test
C15 and C18 Tier 4 Final Engines
Pinion Clearance - Adjust
C15 and C18 Tier 4 Final Engines
Disassembly and Assembly
Electric Starting Motor - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Troubleshooting
Coolant Level - Test
C13, C15, and C18 Tier 4 Final Engines
Cooling Fan Control - Test
C13, C15, and C18 Tier 4 Final Engines
Speed Control - Test
C13, C15, and C18 Tier 4 Final Engines
Shutdown (Ground Level) - Test
C13, C15, and C18 Tier 4 Final Engines
Switch Circuits - Test
C13, C15, and C18 Tier 4 Final Engines
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Troubleshooting
Electronic Service Tools
C13, C15, and C18 Tier 4 Final Engines
Cat ET Service Features
C13, C15, and C18 Tier 4 Final Engines
Customer Passwords
C13, C15, and C18 Tier 4 Final Engines
Factory Passwords
C13, C15, and C18 Tier 4 Final Engines
ECM Will Not Accept Factory Passwords
C13, C15, and C18 Tier 4 Final Engines
Test ECM Mode
C13, C15, and C18 Tier 4 Final Engines
Cat ET Service Error Identifiers
C13, C15, and C18 Tier 4 Final Engines
Electronic Service Tool Does Not Communicate
C13, C15, and C18 Tier 4 Final Engines
Service Magazine
Specifications
Exhaust Gas Valve (NRS)
C13, C15, and C18 Tier 4 Final Engines
Exhaust Gas Valve (NRS)
C13, C15, and C18 Tier 4 Final Engines
Troubleshooting
Solenoid Valve - Test
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Solenoid Valve (ARD Main Fuel) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Solenoid Valve (DEF Heater Coolant) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Testing and Adjusting
Electric Starting System - Test
C15 and C18 Tier 4 Final Engines
Troubleshooting
Electrical Connectors
C13, C15, and C18 Tier 4 Final Engines
ARD Ignition - Test
C13, C15, and C18 Tier 4 Final Engines
Electrical Connectors - Inspect
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Nozzle Heater Harness - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Temperature Sensor (DPF Inlet, Flame Detect) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Specifications
Relay (ARD Nozzle Heater)
C13, C15, and C18 Tier 4 Final Engines
Relay (ARD Nozzle Heater)
C13, C15, and C18 Tier 4 Final Engines
Disassembly and Assembly
Relay (ARD Nozzle Heater) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines
Special Instruction
Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Specifications
Jacket Water Heater
C13, C15, and C18 Tier 4 Final Engines
Jacket Water Heater
C13, C15, and C18 Tier 4 Final Engines
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
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