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525-1269 ENGINE AR-COMPLETE S/N TXX1-UP PART OF 549-4703, 549-4705, 573-0895 DISTRIBUTION AR 980L WHEEL LOADER


ENGINE ARRANGEMENT
ENGINE AR
BASIC ENGINE
VALVE MECHANISM GP
POWER TRAIN
COOLER GP
BASIC ENGINE
CAMSHAFT GP
CYLINDER BLOCK GP


ENGINE ARRANGEMENT

ENGINE AR
 

#SEBP70460030
 

525-1269: ENGINE AR-COMPLETE

525-1269 ENGINE AR-COMPLETE
S/N TXX1-UP
PART OF 549-4703, 549-4705, 573-0895 DISTRIBUTION AR
i07576608 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  450-1103 Y [1] BASE GP-OIL FILTER  
  346-8842 Y [1] BRACKET GP-MOUNTING  
  375-2930 Y [1] BRACKET GP-MOUNTING  
  267-0008 Y [1] BREATHER GP (CRANKCASE)  
  368-8076 Y [1] COMPRESSOR GP-REFRIGERANT  
  241-7601 Y [1] CONNECTION GP-ELECTRICAL  
  397-9348 Y [1] CONTROL & MTG GP-ELECTRONIC  
  347-1267 Y [1] COVER GP-CYLINDER BLOCK  
  227-2574 Y [1] COVER GP-FRONT HOUSING  
  369-6374 Y [1] COVER GP-FRONT HOUSING  
  355-7337 Y [1] COVER GP-VALVE MECHANISM  
  376-0554 Y [1] DAMPER GP  
  559-5817 Y [1] ENGINE AR  
  353-9820 Y [1] FLYWHEEL GP  
  366-1478 Y [1] GAUGE GP-OIL LEVEL (DIPSTICK)  
  344-2904 Y [1] HOUSING GP-FLYWHEEL  
  361-4680 Y [1] HOUSING GP-FRONT  
  224-0880 Y [1] LIFTING GP-ENGINE  
  426-3207 Y [1] LINES GP-FUEL  
  560-0498 Y [1] LINES GP-TURBOCHARGER OIL  
  398-6988 Y [1] LINES GP-WATER  
  380-8509 Y [1] MANIFOLD GP-EXHAUST  
  340-7244 Y [1] MANIFOLD GP-INLET  
  369-8994 Y [1] MOUNTING GP-ALTERNATOR & COMPR  
  219-7440 Y [1] MOUNTING GP-FAN DRIVE  
  525-2109 Y [1] MOUNTING GP-FUEL FILTER  
  229-8084 Y [1] MOUNTING GP-VALVE MECHANISM  
  381-2640 Y [1] PAN GP-OIL  
  117-0165 Y [1] PLUG GP-CYLINDER BLOCK (OIL GALLERY, END)  
  223-3875 Y [1] PLUG GP-CYLINDER BLOCK (TIMING, CRANKSHAFT)  
  227-9545 Y [1] PLUG GP-CYLINDER BLOCK (OIL GALLERY, RH)  
  417-3627 Y [1] PLUG GP-CYLINDER BLOCK  
  269-6164 Y [1] PLUG GP-ENGINE  
  432-2424 Y [1] PLUG GP-ENGINE  
  348-7901 Y [1] PLUG GP-WATER LINES (AFTERCOOLER)  
  349-2640 Y [1] PLUG GP-WATER LINES (WATER PUMP)  
  384-3026 Y [1] PLUG GP-WATER LINES  
  384-5510 Y [1] PLUG GP-WATER LINES  
  472-7278 Y [1] PROTECTION GP-WIRING  
  305-6163 Y [1] PUMP GP-FUEL TRANSFER  
  252-6255 Y [1] SEAL GP-CRANKSHAFT (REAR)  
  369-0809 Y [1] STARTING MOTOR GP-ELECTRIC  
  323-3955 Y [1] SUPPORT GP-ENGINE  
  398-6244 Y [1] TURBOCHARGER GP  
  417-0980 Y [1] WIRING GP-ELECTRONIC CONTROL  
  349-6154 Y [1] WIRING GP-SENSOR  
  417-4431 Y [1] WIRING GP-SENSOR  
  370-3260 Y [1] WIRING GP-UNIT INJECTOR  
   
    PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
  Y   SEPARATE ILLUSTRATION
 

#SEBP70460031
 

415-5780: ENGINE AR-CORE

415-5780 ENGINE AR-CORE
S/N TXX1-UP
2.55 BM GEARS
PART OF 415-6075, 559-5817 ENGINE AR, 416-2212 ENGINE AR-COMPLETE
CANNOT BE USED WITH BRAKE
i06218041 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  472-0421 Y [1] BASE GP-VALVE COVER  
  398-1218 Y [1] CAMSHAFT GP  
  361-5593 Y [1] CRANKSHAFT GP  
  361-5592 Y [1] CYLINDER BLOCK GP  
  486-6230 Y [1] CYLINDER HEAD GP  
  361-5599 Y [1] GEAR GP-FRONT  
  452-9086 Y [6] PISTON & ROD GP  
  361-5604 Y [1] PUMP GP-ENGINE OIL  
  251-7166 Y [6] PUMP GP-FUEL INJECTION  
  361-5607 Y [1] PUMP GP-WATER  
  379-6636 Y [1] SENSOR GP-ENGINE  
  240-7272 Y [1] VALVE MECHANISM GP  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP70460032
 

455-2184: INSTALLATION AR-ENGINE

455-2184 INSTALLATION AR-ENGINE
S/N D8Z1-UP
PART OF 455-2188 COMMON AR
i07569184 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  462-5920 Y [1] ALTERNATOR GP-CHARGING  
  324-8094 Y [1] DRAIN GP-ENGINE OIL  
  365-0306 Y [1] DUST EJECTOR GP  
  365-0354 Y [1] FUMES DISPOSAL GP  
  365-0310 Y [1] GAUGE GP-OIL LEVEL & FILLER  
  365-0394 Y [1] LINES GP-EXHAUST  
  396-4651 Y [1] LINES GP-FUEL  
    S/N D8Z1-20200
  518-1658 Y [1] LINES GP-FUEL  
    S/N D8Z20201-UP
  365-0335 Y [1] MOUNTING GP-AIR CLEANER  
  324-8098 Y [1] MOUNTING GP-ENGINE & XMSN  
  365-0348 Y [1] MUFFLER & MOUNTING GP  
  365-0301 Y [1] STARTING AID GP-ETHER  
  464-0510 Y [1] VALVE & LINES GP  
  Y   SEPARATE ILLUSTRATION
 

#SEBP70460033
 

332-3705: BASE GP-VALVE COVER

332-3705 BASE GP-VALVE COVER
S/N TXX1-UP
PART OF 431-0234 BASE GP-VALVE COVER
i06806362 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 321-5639 [1] SEAL  
2. 332-3706 [1] BASE-VALVE COVER  
3. 332-3707 [1] ADAPTER  
4. 349-4821 [1] ADAPTER-SENSOR  
5. 5P-0840 [1] SEAL-O-RING  
6. 5P-8347 M [2] BOLT (M8X1.25X70-MM)  
7. 6V-2315 M [3] BOLT (M6X1X35-MM)  
8. 9M-1974 [2] WASHER-HARD (8.8X16X2-MM THK)  
9. 9X-8267 [3] WASHER (6.6X12X2-MM THK)  
  M   METRIC PART
 

#SEBP70460034
 

431-0234: BASE GP-VALVE COVER

431-0234 BASE GP-VALVE COVER
S/N TXX1-UP
PART OF 472-0421 BASE GP-VALVE COVER
i06746620 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 321-5639 [1] SEAL  
2. 332-3705 Y [1] BASE GP-VALVE COVER  
3. 332-3707 [1] ADAPTER  
4. 5P-8347 M [2] BOLT (M8X1.25X70-MM)  
5. 9M-1974 [2] WASHER-HARD (8.8X16X2-MM THK)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP70460035
 

472-0421: BASE GP-VALVE COVER

472-0421 BASE GP-VALVE COVER
S/N TXX1-UP
PART OF 415-5780 ENGINE AR-CORE
i06744520 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 272-0389 [1] SEAL  
2. 431-0234 Y [1] BASE GP-VALVE COVER  
3. 183-3407 [1] PLUG AS  
  9S-8004 [1] PLUG (9/16-18-THD)  
  214-7568 [1] SEAL-O-RING  
4. 211-3445 M [2] STUD (M8X1.25X75-MM)  
5. 6V-3918 M [6] BOLT (M8X1.25X50-MM)  
6. 6V-5221 M [6] BOLT (M8X1.25X80-MM)  
7. 9M-1974 [14] WASHER-HARD (8.8X16X2-MM THK)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP70460036
 

346-8842: BRACKET GP-MOUNTING

346-8842 BRACKET GP-MOUNTING
S/N TXX1-UP
PROVIDES BRACKET WHICH MOUNTS TO THE CYLINDER HEAD AT THE UPPER LEFT AND PROVIDES MOUNTING FOR THE VENTURI CONTROL VALVE, FUEL REGULATOR MANIFOLD, BAROMETRIC PRESSURE SENSOR, AND CLIPPING LOCATIONS FOR THE NRS OIL LINES
PART OF 427-0275, 427-0276, 525-1269 ENGINE AR-COMPLETE
i06284305 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 342-6233 [1] BRACKET  
2. 6V-1820 M [3] BOLT (M10X1.5X30-MM)  
3. 6V-5839 [3] WASHER (11X21X2.5-MM THK)  
4. 227-6715 M [1] STUD (M10X1.5X30-MM)  
5. 8T-7934 [1] WASHER-HARD (11X21X5-MM THK)  
  M   METRIC PART
 

#SEBP70460037
 

375-2930: BRACKET GP-MOUNTING

375-2930 BRACKET GP-MOUNTING
S/N TXX1-UP
PART OF 427-0275, 427-0276, 525-1269 ENGINE AR-COMPLETE
FOR USE WITH CONTROL MOUNTING, DRC EXTERNAL
CANNOT BE USED WITH TIER 4I EXTERNAL
i06284135 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 352-9754 [1] BRACKET AS  
  8T-3612 M [1] NUT-WELD (M8X1.25-THD)  
2. 5P-7970 M [2] NUT (M8X1.25-THD)  
3. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
  M   METRIC PART
 

#SEBP70460038
 

398-1218: CAMSHAFT GP

398-1218 CAMSHAFT GP
S/N TXX1-UP
PART OF 415-5780 ENGINE AR-CORE
i06218045 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 229-5684 [1] COVER  
2. 398-1345 [1] CAMSHAFT AS  
2A. 223-7471 [1] PLATE-THRUST  
2B. 344-9038 [1] CAMSHAFT  
2C. 363-5182 [1] GEAR-CAMSHAFT DRIVE (96-TEETH)  
2D. 1B-8705 [1] KEY-WOODRUFF  
3. 131-3718 [1] SEAL-O-RING  
4. 6V-5217 M [4] BOLT (M8X1.25X20-MM)  
5. 8T-0338 M [4] BOLT-SOCKET HEAD (M8X1.25X45-MM)  
6. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP70460039
 

347-1267: COVER GP-CYLINDER BLOCK

347-1267 COVER GP-CYLINDER BLOCK
S/N TXX1-UP
PROVIDES COVERS FOR THE ENGINE OIL PUMP MANIFOLD WHEN NOT REQUIRED FOR OIL FILLERS
PART OF 427-0275, 427-0276, 525-1269 ENGINE AR-COMPLETE
i06284233 SEBP7046
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Parts for your 980L WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-1445 [3] COVER  
2. 061-9455 [3] SEAL-O-RING  
3. 6V-3940 M [4] BOLT (M8X1.25X25-MM)  
4. 6V-5217 M [2] BOLT (M8X1.25X20-MM)  
5. 9M-1974 [6] WASHER-HARD (8.8X16X2-MM THK)  
  M   METRIC PART
 

Information:

Truck Engine News
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Engine News
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}
Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}
Operation and Maintenance Manual
Fire Safety
980L Wheel Loader
Declaration of Conformity
980L Wheel Loader
Special Instruction
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Differences in Appearance of Cat <SUP>&reg;</SUP> Reman Parts when Compared to New Parts {1000, 1250}
Differences in Appearance of Cat ® Reman Parts when Compared to New Parts {1000, 1250}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Technical Information Bulletin
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Specifications
Engine Design
C11 and C13 Industrial Engines
Tool Operating Manual
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
Systems Operation
General Information
C11 and C13 Industrial Engines
Reuse And Salvage Guidelines
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
Cleaning Components with Carbon Dioxide (CO<SUB>2</SUB>) {0680, 1000, 7000}
Cleaning Components with Carbon Dioxide (CO2) {0680, 1000, 7000}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}
Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Contamination Control Guidelines
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Technical Analysis
Technical Analysis 1 (TA1) Visual Inspection for Wheel Loaders {0372, 1000, 7000, 753S, 7565}
Technical Analysis 1 (TA1) Visual Inspection for Wheel Loaders {0372, 1000, 7000, 753S, 7565}
980L Wheel Loader TA2 Technical Inspection {0372, 0374, 1000, 7000, 753T, 7565}
980L Wheel Loader TA2 Technical Inspection {0372, 0374, 1000, 7000, 753T, 7565}
Troubleshooting
Low Engine Oil Pressure
C11 and C13 Engines for Caterpillar Built Machines
Engine Stalls at Low RPM
C11 and C13 Engines for Caterpillar Built Machines
Excessive White Smoke
C11 and C13 Engines for Caterpillar Built Machines
Excessive Black Smoke
C11 and C13 Engines for Caterpillar Built Machines
Engine Cranks but Will Not Start
C11 and C13 Engines for Caterpillar Built Machines
Poor Acceleration or Response
C11 and C13 Engines for Caterpillar Built Machines
Low Power/Poor or No Response to Throttle
C11 and C13 Engines for Caterpillar Built Machines
Engine Vibration
C11 and C13 Engines for Caterpillar Built Machines
Excessive Fuel Consumption
C11 and C13 Engines for Caterpillar Built Machines
Engine Misfires, Runs Rough or Is Unstable
C11 and C13 Engines for Caterpillar Built Machines
E362 Engine Overspeed
C11 and C13 Engines for Caterpillar Built Machines
Engine Will Not Crank
C11 and C13 Engines for Caterpillar Built Machines
Disassembly and Assembly
Engine Oil Cooler - Remove and Install
980L Tier 3 Wheel Loader Engine Supplement
Water Pump - Remove and Install
980L Tier 3 Wheel Loader Engine Supplement
Service Magazine
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Process to Print Collage Schematics {0374, 1000, 7000}
Process to Print Collage Schematics {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
2017 Machine Bundle Update for Certain L-Series Medium Wheel Loaders {0374, 1000, 7000}
2017 Machine Bundle Update for Certain L-Series Medium Wheel Loaders {0374, 1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}

Caterpillar Parts SIS Catalog 980L :

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