216-9607 WIRING GP-ENGINE S/N 3PD1-UP ELECTRONIC CONTROL 966G II WHEEL LOADER

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 216-9607 WIRING GP-
1. 117-2760 WIRING GP-

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS

2. 224-5797 KIT-GASKET
3. 315-6714 KIT-GASKET
4. 319-0847 KIT-GASKET
5. 363-6420 KIT-GASKET
6. 415-8664 KIT-GASKET

COOLING SYSTEM

COOLER GP

7. 418-4757 KIT-OIL SY
0. INFORMATION

WHEEL LOADER 966G II WHEEL LOADER AWZ
3176 Engine Rebuild Kit & Related Parts for 966G Series II Wheel Loader AWZ00001-UP (MACHINE) SEBP7108 966G II AWZ (1999)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

216-9607 WIRING GP-ENGINE

117-2760 WIRING GP-UNIT INJECTOR

#SEBP71080090

216-9607: WIRING GP-ENGINE

WIRING GP-ENGINE

216-9607 WIRING GP-ENGINE
S/N 3PD1-UP
ELECTRONIC CONTROL

i05241621 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2M-7077	[1]	SPACER (0.406X0.62X0.37-IN THK)
2.	3E-7448	[1]	CONNECTOR
3.	3S-2093	[6]	STRAP-CABLE
4.	9X-0262	[2]	ADAPTER
5.	197-8391 Y	[1]	SENSOR GP-TEMPERATURE (FUEL)
6.	197-8392 Y	[1]	SENSOR GP-TEMPERATURE (WATER, COOLANT)
7.	197-8393 Y	[1]	SENSOR GP-PRESSURE (ATMOSPHERIC)
8.	197-8394 Y	[1]	SENSOR GP-PRESSURE (ENGINE OIL)
9.	197-8396 Y	[1]	SENSOR GP-SPEED (CRANKSHAFT TIMING)
10.	197-8397 Y	[1]	SENSOR GP-SPEED (CAMSHAFT TIMING)
11.	219-6540	[1]	HARNESS AS-SENSOR (FUEL PRESSURE)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
			(INCLUDES PLUG AS & WEDGE)
12.	222-4086	[1]	HARNESS AS (ENGINE ELECTRONIC)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
			(INCLUDES PLUG AS & WEDGE)
	155-2260	[3]	KIT-CONNECTING PLUG (3-PIN)
			(EACH INCLUDES PLUG AS & WEDGE)
	155-2270	[7]	KIT-CONNECTING PLUG (2-PIN)
			(EACH INCLUDES PLUG AS & WEDGE)
	160-7690	[1]	PLUG AS-CONNECTOR (70-PIN)
	3S-2093	[2]	STRAP-CABLE (MODULE CONNECTOR)
13.	067-2551	[1]	CLIP
14.	197-8395 Y	[1]	SENSOR GP-PRESSURE (AIR INLET MANIFOLD)
15.	2V-3216	[2]	CLIP
16.	197-8391 Y	[1]	SENSOR GP-TEMPERATURE (AIR INLET MANIFOLD)
17.	3E-4353	[2]	WASHER-HARD (11X25X3-MM THK)
18.	4D-7794	[1]	CLIP
19.	4K-8864	[2]	CLIP (LOOP)
20.	4P-8134	[3]	CLIP (LADDER)
21.	5P-4115	[2]	WASHER-HARD (7.2X19X2-MM THK)
22.	6V-5048	[3]	SEAL-O-RING
23.	6V-5049	[1]	SEAL-O-RING
24.	6V-5215 M	[2]	BOLT (M8X1.25X16-MM)
25.	6V-5839	[1]	WASHER (11X21X2.5-MM THK)
26.	6V-6317 M	[2]	BOLT (M10X1.5X20-MM)
27.	6V-7981 M	[1]	BOLT (M10X1.5X70-MM)
28.	6V-8214 M	[2]	BOLT (M6X1X20-MM)
29.	6V-8837 M	[1]	BOLT (M6X1X16-MM)
30.	8M-2770	[1]	CLIP (LOOP)
31.	8M-2771	[1]	CLIP
32.	9S-8002	[1]	PLUG (7/16-20-THD)
33.	9M-1974	[2]	WASHER-HARD (8.8X16X2-MM THK)
34.	9S-4191	[1]	PLUG (9/16-18-THD)
35.	9X-8267	[1]	WASHER (6.6X12X2-MM THK)
36.	197-8394 Y	[1]	SENSOR GP-PRESSURE (FUEL)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP71080091

117-2760: WIRING GP-UNIT INJECTOR

WIRING GP-UNIT INJECTOR

117-2760 WIRING GP-UNIT INJECTOR
S/N 3PD1-UP

i05241648 SEBP7108

1172760 WIRING GP-UNIT INJECTOR Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-9537	[1]	HARNESS AS-WIRING (UNIT INJECTOR)
	103-8133		KIT-RECEPTACLE (12-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	2V-3216	[4]	CLIP
3.	7X-2468	[3]	CLIP
4.	7E-6508	[6]	CAP AS
5.	6V-8214 M	[9]	BOLT (M6X1X20-MM)
6.	5P-0537	[9]	WASHER-HARD (7.2X14.5X2-MM THK)
	M		METRIC PART

#SEBP71080092

224-5797: KIT-GASKET

KIT-GASKET

224-5797 KIT-GASKET -SINGLE FUEL INJECTOR
CONTAINS SEAL-O-RINGS
PART OF 415-8631 KIT-ENGINE OVERHAUL
FIELD REPLACEMENT FOR 193-3325 KIT-GASKET

i05241925 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-7317	[1]	SEAL-O-RING
2.	119-8784	[1]	SEAL-O-RING
3.	215-3198	[1]	SEAL-O-RING

			FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT:

			HTTPS://DEALER.CAT.COM/RELATED

#SEBP71080093

315-6714: KIT-GASKET

KIT-GASKET

315-6714 KIT-GASKET
CONTAINS THE GASKETS & SEALS TO REINSTALL WATER PUMP & ATTACHING LINES. WATER PUMP
PART OF 415-8631 KIT-ENGINE OVERHAUL
FOR USE WITH @@@@@223-1556@@@@@, @@@@@220-0794@@@@@, @@@@@223-1553@@@@@

i05241926 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7E-5555	[1]	GASKET
100-8525	[1]	GASKET
101-1635	[1]	GASKET
6V-5063	[3]	SEAL-O-RING
6V-7350	[1]	SEAL-O-RING
7L-6580	[2]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT:

		HTTPS://DEALER.CAT.COM/RELATED

#SEBP71080094

319-0847: KIT-GASKET

KIT-GASKET

319-0847 KIT-GASKET -SINGLE CYLINDER HEAD
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REBUILD & REINSTALL A SINGLE CYLINDER HEAD. KIT INCLUDES THE TURBO GASKETS, BUT DOES NOT INCLUDE THE FUEL INJECTOR SEALS. ORDER A SINGLE INJECTOR SEAL KIT, AS NEEDED. FOR IN LINE 4 & 6 CYLINDER ENGINES WITH ONE CYLINDER HEAD ONLY. THE FOLLOWING TURBO MOUNTING HARDWARE WILL BE INCLUDED: BOLTS, NUTS, STUDS, WASHERS, SPACERS. APPLIES TO SINGLE CYLINDER HEADKIT PART NUMBERS 317-8750-UP
PART OF 415-8631 KIT-ENGINE OVERHAUL

i05241934 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
1S-4295	[1]	GASKET (TURBOCHARGER)
1S-7057	[1]	GASKET
7E-5555	[1]	GASKET
7E-7912	[1]	GASKET
7W-2398	[1]	GASKET (OIL DRAIN)
7W-5164	[3]	GASKET
9Y-1758	[1]	GASKET
101-3125	[1]	GASKET (AIR INLET MANIFOLD)
109-5313	[6]	GASKET
118-2797	[4]	GASKET
131-4164	[1]	GASKET
187-3307	[1]	GASKET AS-CYLINDER HEAD
109-5309	[1]	GASKET-VALVE COVER
7C-8292	[8]	ISOLATOR
3E-8017 M	[4]	LOCKNUT (M10X1.5-THD)
5P-5678 D		SEAL (3-M)
3S-9643	[2]	SEAL-LIP TYPE
3K-0360	[2]	SEAL-O-RING
4G-4972	[6]	SEAL-O-RING
238-5080	[3]	SEAL-O-RING
2M-9780	[4]	SEAL-O-RING
3J-1907	[1]	SEAL-O-RING
3J-7354	[3]	SEAL-O-RING
5P-3456	[6]	SEAL-O-RING
6V-4589	[2]	SEAL-O-RING
6V-5048	[2]	SEAL-O-RING
6V-6609	[6]	SEAL-O-RING
6V-8398	[2]	SEAL-O-RING
6V-8676	[1]	SEAL-O-RING
7L-6580	[2]	SEAL-O-RING
8C-3089	[1]	SEAL-O-RING
8L-2786	[3]	SEAL-O-RING
114-2687	[1]	SEAL-O-RING
190-7634	[1]	SEAL-O-RING
214-7568	[1]	SEAL-O-RING
9X-8281 M	[4]	STUD-TAPERLOCK (M10X1.5X45-MM)

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT:

		HTTPS://DEALER.CAT.COM/RELATED
D		ORDER BY THE METER
M		METRIC PART

#SEBP71080095

363-6420: KIT-GASKET

KIT-GASKET

363-6420 KIT-GASKET
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE REAR COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET
PART OF 415-8631 KIT-ENGINE OVERHAUL

i05241935 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
4N-1059	[1]	GASKET
7C-1583	[1]	GASKET
533-2152	[1]	SEAL GP-CRANKSHAFT (REAR)
1H-5728	[1]	SEAL-O-RING
1J-9671	[1]	SEAL-O-RING
3K-0360	[3]	SEAL-O-RING
5D-9344	[1]	SEAL-O-RING
5P-7814	[1]	SEAL-O-RING
214-7567	[1]	SEAL-O-RING
238-5080	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT:

		HTTPS://DEALER.CAT.COM/RELATED

#SEBP71080096

415-8664: KIT-GASKET

KIT-GASKET

415-8664 KIT-GASKET
CONTAINS THE GASKETS & SEALS TO REINSTALL THE TURBO(S) & ATTACHING LINES. THE FOLLOWING TURBO MOUNTING HARDWARE WILL BE INCLUDED: BOLTS, NUTS, STUDS, WASHERS, SPACER
PART OF 415-8631 KIT-ENGINE OVERHAUL

i05241942 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
1S-4295	[1]	GASKET (TURBOCHARGER)
1S-7057	[1]	GASKET
7W-2398	[1]	GASKET (OIL DRAIN)
3E-8017 M	[4]	LOCKNUT (M10X1.5-THD)
295-5609	[1]	SEAL-O-RING
8L-2786	[1]	SEAL-O-RING
114-2687	[1]	SEAL-O-RING
9X-8281 M	[4]	STUD-TAPERLOCK (M10X1.5X45-MM)

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT:

		HTTPS://DEALER.CAT.COM/RELATED
M		METRIC PART

#SEBP71080097

418-4757: KIT-OIL SYSTEM GASKET

KIT-OIL SYSTEM GASKET

418-4757 KIT-OIL SYSTEM GASKET
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE OIL PAN, INTERNAL OIL PUMP, & BLOCK COVERS
PART OF 415-8631 KIT-ENGINE OVERHAUL

i05241949 SEBP7108

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
8C-3445	[1]	CAP-DUST (ENGINE OIL)
8B-1615	[1]	GASKET
8N-6854	[1]	GASKET
133-7068	[1]	GASKET-CAMSHAFT COVER
109-5308	[1]	GASKET-OIL PAN
7C-8296	[14]	ISOLATOR
209-7309	[3]	PLUG
2N-5243	[2]	SEAL-O-RING
3D-2824	[1]	SEAL-O-RING
3J-7354	[1]	SEAL-O-RING
3K-0360	[1]	SEAL-O-RING
4F-7952	[1]	SEAL-O-RING
5P-7813	[2]	SEAL-O-RING
295-5609	[1]	SEAL-O-RING
5P-8211	[1]	SEAL-O-RING
6V-1250	[1]	SEAL-O-RING
136-7227	[2]	SEAL-O-RING
6V-3831	[2]	SEAL-O-RING
8C-5230	[1]	SEAL-O-RING
6V-5048	[5]	SEAL-O-RING
6V-5134	[3]	SEAL-O-RING
6V-9746	[1]	SEAL-O-RING
8L-2786	[3]	SEAL-O-RING
061-9455	[1]	SEAL-O-RING
061-9458	[1]	SEAL-O-RING
121-0145	[1]	SEAL-O-RING
214-7566	[1]	SEAL-O-RING
214-7568	[4]	SEAL-O-RING
228-4947	[2]	SEAL-O-RING
6L-2609	[1]	SEAL-RUBBER

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT:

		HTTPS://DEALER.CAT.COM/RELATED

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electric Starting System - Test
3176C and 3196 Engines for Caterpillar Built Machines

Troubleshooting

CID 0168 FMI 02 System Voltage intermittent/erratic
3176C and 3196 Engines for Caterpillar Built Machines

CID 0168 FMI 01 System Voltage Low
3176C and 3196 Engines for Caterpillar Built Machines

CID 0168 FMI 00 System Voltage High
3176C and 3196 Engines for Caterpillar Built Machines

CID 0545 FMI 05 Ether Start Relay open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0291 FMI 05 Engine Cooling Fan Solenoid open circuit
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0291 FMI 06 Engine Cooling Fan Solenoid short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0545 FMI 06 Ether Start Relay short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Sensors and Electrical Connectors
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Electrical Connectors - Inspect
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0100 FMI 04 Engine Oil Pressure short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0172 FMI 04 Intake Manifold Air Temp short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0174 FMI 03 Fuel Temperature open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0174 FMI 04 Fuel Temperature short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0273 FMI 04 Turbo Outlet Pressure short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0274 FMI 04 Atmospheric Pressure short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Pressure Sensor Open or Short Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0041 FMI 04 8 Volt DC Supply short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0248 FMI 09 Cat Data Link not communicating
3176C and 3196 Engines for Caterpillar Built Machines

CID 0283 FMI 05 Filter Restrict Lamp open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Air Filter Restriction Lamp - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Engine Shutdown Switch Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Throttle Position Sensor Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Digital Sensor Supply Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Cooling Fan Bypass Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1076 FMI 05 Engine Cooling Fan Bypass Solenoid open circuit
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1076 FMI 06 Engine Cooling Fan Bypass Solenoid short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0091 FMI 08 Throttle Position signal abnormal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0283 FMI 06 Filter Restrict Lamp short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0548 FMI 06 Throttle Lock Lamp short
3176C and 3196 Engines for Caterpillar Built Machines

CID 0548 FMI 05 Throttle Lock Lamp open circuit
3176C and 3196 Engines for Caterpillar Built Machines

CID 0094 FMI 03 Fuel Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0094 FMI 04 Fuel Pressure short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0110 FMI 04 Engine Coolant Temperature short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0600 FMI 03 Hydraulic Oil Temperature open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0600 FMI 04 Hydraulic Oil Temperature short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0041 FMI 03 8 Volt DC Supply short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0190 FMI 11 Engine Speed Sensor mechanical failure
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Sensors and Electrical Connectors
3176C and 3196 Engines for Caterpillar Built Machines

Engine Pressure Sensor Open or Short Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

5 Volt Engine Pressure Sensor Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Position Sensor Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Digital Sensor Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Electrical Power Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0788 FMI 02 Loss of Engine Retarder Selector Switch Signal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Compression Brake Lamp Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1586 FMI 05 Retarder Indicator Lamp open circuit
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1586 FMI 06 Retarder Indicator Lamp short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0290 FMI 03 Engine Fan Pump Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0290 FMI 04 Engine Fan Pump Pressure short to ground
3176C and 3196 Engines for Caterpillar Built Machines

Cat Data Link Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Lock Switch Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Lock Lamp Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Sensors and Electrical Connectors
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Digital Sensor Supply Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Pressure Sensor Open or Short Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Throttle Position Sensor Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1582 FMI 03 Trans Lube Oil Temp Sensor open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1582 FMI 04 Trans Lube Oil Temp Sensor short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1589 FMI 03 Turbo Inlet Air Pressure Sensor open/shrt to +bat
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Air Filter Restriction Lamp - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Shutdown Switch Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0190 FMI 02 Loss of Engine Speed Signal
3176C and 3196 Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Sensors and Electrical Connectors
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Shutdown Switch Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0485 FMI 05 Engine Fan Rev Solenoid open circuit
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0485 FMI 06 Engine Fan Rev Solenoid short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Fan Reversing Solenoid Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0342 FMI 02 Loss of Secondary Engine Speed signal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0486 FMI 02 Engine Fan Reverse Switch inputs incorrect
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Speed/Timing Sensor Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0485 FMI 03 Engine Fan Rev Solenoid short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0485 FMI 04 Engine Fan Rev Solenoid short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Wiring Information
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1589 FMI 04 Turbo Inlet Air Pressure Sensor short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Shutdown Switch Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Service Magazine

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/12

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21