272D2 & 272D2 XHP Skid Steer Loader BL200001-UP (MACHINE) POWERED BY C3.8 Engine POWER TRAIN Caterpillar SIS

Special Instruction

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}
Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}

Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}
Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Disassembly and Assembly

Axle - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Axle - Disassemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Axle - Assemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Troubleshooting

MID 039 - CID 0681 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 0681 - FMI 05
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 0681 - FMI 06
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

Operation and Maintenance Manual

Drive Chain Case Oil - Change
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Drive Chain Tension - Check/Adjust
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Drive Chain Case Oil - Check
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Disassembly and Assembly

Pump Drive Coupling - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

Special Instruction

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Bench Test Procedures

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Systems Operation

Tandem Drive and Axle
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Service Magazine

Heavy-Duty Axle Now Available for Certain Skid Steer Loaders {4062}
Heavy-Duty Axle Now Available for Certain Skid Steer Loaders {4062}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Operation and Maintenance Manual

Hydraulic System Oil Filter - Replace
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Special Instruction

Installing the Fluid Sampling Valve on C1.3, C2.6, C1.8, C2.4, C3.3B, and C3.8 Machine Engines {3004, 3067, 5057, 7542}
Installing the Fluid Sampling Valve on C1.3, C2.6, C1.8, C2.4, C3.3B, and C3.8 Machine Engines {3004, 3067, 5057, 7542}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Service Magazine

A New Hydraulic Oil Filter Group is Now Used on Certain D and D2 Skid Steer Loaders, Multi-Terrain Loaders, and Compact Track Loaders {5068}
A New Hydraulic Oil Filter Group is Now Used on Certain D and D2 Skid Steer Loaders, Multi-Terrain Loaders, and Compact Track Loaders {5068}

New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Disassembly and Assembly

Idler - Disassemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Idler - Assemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Special Instruction

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Reuse And Salvage Guidelines

Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}
Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}

Operation and Maintenance Manual

Drive Line Wear Sleeve - Inspect/Replace
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING CERTAIN -6 HOSE ASSEMBLIES ON CERTAIN 226D/232D/236D/242D/246D/262D/272D2/272D2 XHP SKID STEER LOADERS, 257D/277D/287D MULTI TERRAIN LOADERS, AND 239D/249D/279D/289D COMPACT TRACK LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CERTAIN -6 HOSE ASSEMBLIES ON CERTAIN 226D/232D/236D/242D/246D/262D/272D2/272D2 XHP SKID STEER LOADERS, 257D/277D/287D MULTI TERRAIN LOADERS, AND 239D/249D/279D/289D COMPACT TRACK LOADERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Special Instruction

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Reuse And Salvage Guidelines

Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}
Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded) {3016, 3154, 4104, 4133, 5057}

Special Instruction

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Technical Information Bulletin

High Pitch Noise from the Flushing Valve May Occur on Certain Skid Steer Loaders {4351, 5058}
High Pitch Noise from the Flushing Valve May Occur on Certain Skid Steer Loaders {4351, 5058}

Systems Operation

Piston Motor (Hydrostatic)
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Testing and Adjusting

Hydrostatic System - Flush and Fill
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Troubleshooting

Motor Speed Is Unexpected
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2685 - FMI 02
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2685 - FMI 08
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2686 - FMI 02
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2686 - FMI 08
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2687 - FMI 02
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2687 - FMI 08
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2688 - FMI 02
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 2688 - FMI 08
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

Disassembly and Assembly

Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Assemble - Two Speed SSL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Remove and Install - CTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Disassemble - CTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Assemble - CTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Remove and Install - MTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Disassemble - MTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Assemble - MTL
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Remove and Install - 2 Speed
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Motor (Hydrostatic) - Remove and Install - SSL Single Speed
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Service Magazine

Improved Drive Motor Mounting for Certain D and D2 Series Skid Steer Loaders {5058}
2015/09/11

A New Single Speed Drive Motor is Used on Certain Skid Steer Loaders {4351, 5058}
A New Single Speed Drive Motor is Used on Certain Skid Steer Loaders {4351, 5058}

Special Instruction

Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Special Instruction

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Systems Operation

Piston Pump (Hydrostatic)
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Piston Pump - High Flow XPS (If Equipped)
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Reuse And Salvage Guidelines

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Bench Test Procedure For Hydraulic Piston Pumps {3203, 5070}
Bench Test Procedure For Hydraulic Piston Pumps {3203, 5070}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Testing and Adjusting

Hydrostatic System - Flush and Fill
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

Bench Test Procedures

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

Bench Test Procedure For Hydraulic Piston Pumps {3203, 5070}
Bench Test Procedure For Hydraulic Piston Pumps {3203, 5070}

Bench Test Procedure for Hydraulic Piston Pumps {3203, 5070, 5084}
Bench Test Procedure for Hydraulic Piston Pumps {3203, 5070, 5084}

Troubleshooting

MID 039 - CID 1703 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1703 - FMI 05
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1703 - FMI 06
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1703 - FMI 13
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1704 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1704 - FMI 05
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1704 - FMI 06
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1704 - FMI 13
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1705 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1705 - FMI 05
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1705 - FMI 06
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1705 - FMI 13
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1706 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1706 - FMI 05
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1706 - FMI 06
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 1706 - FMI 13
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

Disassembly and Assembly

Piston Pump (Hydrostatic) - Disassemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Pump (Hydrostatic) - Assemble
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Piston Pump (Hydrostatic) - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Special Instruction

Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}
Tool and Specification Chart for Conventional Duo-Cone Seal Groups {0599, 7561}

Reuse And Salvage Guidelines

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Disassembly and Assembly

Pump Drive Coupling - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

Sprocket - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Power Train

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Special Instruction

Rim Inspection Guidelines {4202, 4209}
Rim Inspection Guidelines {4202, 4209}

Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}

Tool Operating Manual

439-3938, 439-3939, 439-3940, 439-3941, 439-3942, 439-3943 Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}
439-3938, 439-3939, 439-3940, 439-3941, 439-3942, 439-3943 Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}

442-1750 Lifting Plate{0374, 0599, 0629, 0632, 0700, 1122}
442-1750 Lifting Plate{0374, 0599, 0629, 0632, 0700, 1122}

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Contamination Control Guidelines

Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}
Procedure for Filtering Final Drives, Rear Axles, and Differentials on Caterpillar Machines {0680, 0768, 3258, 3260, 4050}

Bench Test Procedures

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Bench Test Procedures

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Tool Operating Manual

M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}

Reuse And Salvage Guidelines

Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}

Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}

Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}

Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}