299D2 XHP & 299D2 Compact Track Loader DX200001-UP (MACHINE) POWERED BY C3.8 Engine FUEL SYSTEM Caterpillar SIS

COMPACT TRACK LOADER 299D2 XHP COMPACT TRACK LOADER DX2
299D2 XHP & 299D2 Compact Track Loader DX200001-UP (MACHINE) POWERED BY C3.8 Engine SEBP7195 299D2 XHP DX2 (2015)

Parts group 299D2 XHP:

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FUEL SYSTEM

CONTROL GP-GOVERNOR

345-6135 PEDAL GP-GOVERNOR

345-6135 PEDAL GP-GOVERNOR
PART OF 435-9151, 435-9152 CAB AR, 435-9153 CAB AR-ENCLOSED ROPS, 485-0410, 485-0418 CONTROL AR-HYDRAULIC, 485-0411, 485-0417 CONTROL GP-ELECTROHYDRAULIC
ALSO AN ATTACHMENT

FILTER GP-FUEL

363-5818 FILTER GP-FUEL

363-5818 FILTER GP-FUEL
S/N DX21-UP; FD21-UP
PART OF 416-6009 LINES GP-FUEL
ALSO AN ATTACHMENT

502-3142 FILTER GP-FUEL

502-3142 FILTER GP-FUEL
S/N DX21-UP; FD21-UP
PART OF 416-6009 LINES GP-FUEL
ALSO AN ATTACHMENT

525-3457 FILTER GP-WATER SEP & FUEL

525-3457 FILTER GP-WATER SEP & FUEL
S/N DX24688-UP; FD25701-UP; HLM1-UP
PART OF 558-4895, 563-4522 LINES GP-FUEL
ALSO AN ATTACHMENT

524-9522 KIT-FILTER

524-9522 KIT-FILTER
S/N DX21-UP; FD21-UP
FIELD INSTALLATION

282-2270 STRAINER-FUEL

282-2270 STRAINER-FUEL
S/N DX21-UP; FD21-UP
FOR USE WITH @@@@@435-9256@@@@@
FIELD INSTALLATION

LINES GP-FUEL

416-6009 LINES GP-FUEL

416-6009 LINES GP-FUEL
S/N DX21-UP; FD21-UP
PART OF 416-6000, 444-6060 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

416-6009 LINES GP-FUEL

416-6009 LINES GP-FUEL
S/N DX21-3106; FD21-3778
PART OF 416-6000, 444-6060 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

416-6009 LINES GP-FUEL

416-6009 LINES GP-FUEL
S/N DX23107-4687; FD23779-5700
PART OF 416-6000, 444-6060 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

483-2793 LINES GP-FUEL

483-2793 LINES GP-FUEL
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

563-4522 LINES GP-FUEL

563-4522 LINES GP-FUEL
S/N DX24688-UP; FD25701-UP
PART OF 416-6000, 444-6060 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

LINES GP-FUEL INJECTION

482-8474 LINES GP-FUEL INJECTION

482-8474 LINES GP-FUEL INJECTION
PART OF 483-2804 PUMP GP-FUEL INJECTION
ALSO AN ATTACHMENT

483-2794 LINES GP-FUEL INJECTION

483-2794 LINES GP-FUEL INJECTION
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

NOZZLE GP-UNIT INJECTOR

483-2798 NOZZLE GP-UNIT INJECTOR

483-2798 NOZZLE GP-UNIT INJECTOR
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

PUMP GP-FUEL INJECTION

483-2798 NOZZLE GP-UNIT INJECTOR

483-2798 NOZZLE GP-UNIT INJECTOR
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

483-2801 PUMP GP-FUEL INJECTION

483-2801 PUMP GP-FUEL INJECTION
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

483-2804 PUMP GP-FUEL INJECTION

483-2804 PUMP GP-FUEL INJECTION
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

PUMP GP-REFUELING

282-2270 STRAINER-FUEL

282-2270 STRAINER-FUEL
S/N DX21-UP; FD21-UP
FOR USE WITH @@@@@435-9256@@@@@
FIELD INSTALLATION

SEPARATOR GP-WATER

525-3457 FILTER GP-WATER SEP & FUEL

525-3457 FILTER GP-WATER SEP & FUEL
S/N DX24688-UP; FD25701-UP; HLM1-UP
PART OF 558-4895, 563-4522 LINES GP-FUEL
ALSO AN ATTACHMENT

SHUTOFF GP

483-2801 PUMP GP-FUEL INJECTION

483-2801 PUMP GP-FUEL INJECTION
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

483-2804 PUMP GP-FUEL INJECTION

483-2804 PUMP GP-FUEL INJECTION
PART OF 416-6089, 416-6090 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

TANK GP-FUEL

282-2270 STRAINER-FUEL

282-2270 STRAINER-FUEL
S/N DX21-UP; FD21-UP
FOR USE WITH @@@@@435-9256@@@@@
FIELD INSTALLATION

435-9255 TANK & MTG GP-FUEL

435-9255 TANK & MTG GP-FUEL
S/N DX21-UP; FD21-UP
PART OF 435-8904 CHASSIS AR
ALSO AN ATTACHMENT

435-9256 TANK GP-FUEL

435-9256 TANK GP-FUEL
S/N DX21-UP; FD21-UP
121-LITER (32-US GAL)
PART OF 490-9382 TANK GP-FUEL
FOR USE WITH @@@@@282-2270@@@@@, STRAINER-FUEL
ALSO AN ATTACHMENT

490-9382 TANK GP-FUEL

490-9382 TANK GP-FUEL
S/N DX21-UP; FD21-UP
PART OF 435-9255 TANK & MTG GP-FUEL
ALSO AN ATTACHMENT

Information:

(For parts list, see above)

FUEL SYSTEM

CONTROL GP-GOVERNOR

Troubleshooting

MID 039 - CID 3514 - FMI 09
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

Disassembly and Assembly

Governor Pedal - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Machine Systems

FILTER GP-FUEL

Engine News

A New Specification Has Been Issued for the Primary Fuel Filter Filtration {1260}
A New Specification Has Been Issued for the Primary Fuel Filter Filtration {1260}

Operation and Maintenance Manual

Fuel System Primary Filter (Water Separator) Element - Replace
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Fuel System Filter (In-Line) - Replace - If Equipped
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Special Instruction

Instructions for Installing New Fuel Pump on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1256, 1260, 1274}
Instructions for Installing New Fuel Pump on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1256, 1260, 1274}

Tool Operating Manual

20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}

Disassembly and Assembly

Fuel Filter and Water Separator - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

Fuel Priming Pump - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

FUEL SYSTEM GP

Tool Operating Manual

NEHS1126: <NOBR>370-8570</NOBR> Bulk Fuel Filtration Group 200 GPM Flow Rate {0599, 0680, 0706, 0782, 1250, 1280}
NEHS1126: 370-8570 Bulk Fuel Filtration Group 200 GPM Flow Rate {0599, 0680, 0706, 0782, 1250, 1280}

20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}

Systems Operation

Low Pressure Fuel System
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders

GOVERNOR GP

Troubleshooting

LINES GP-FUEL

Operation and Maintenance Manual

High Pressure Fuel Lines
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Disassembly and Assembly

Fuel Manifold (Rail) - Remove
C3.8 Engines for Caterpillar Built Machines

Fuel Manifold (Rail) - Install
C3.8 Engines for Caterpillar Built Machines

Fuel Priming Pump - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

Service Magazine

A New Fuel Transfer Pump Is Now Used on Certain Compact Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1256, 1274}
A New Fuel Transfer Pump Is Now Used on Certain Compact Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1256, 1274}

New Fuel Pump Assembly is Now Used on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1274}
New Fuel Pump Assembly is Now Used on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1274}

LINES GP-FUEL INJECTION

Operation and Maintenance Manual

High Pressure Fuel Lines
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Technical Information Bulletin

Diagnostic Trouble Code 1239-1 Is Occurring on Certain Compact Track Loaders, Multi-Terrian Loaders, and Skid Steer Loaders {1252, 1254, 7432}
Diagnostic Trouble Code 1239-1 Is Occurring on Certain Compact Track Loaders, Multi-Terrian Loaders, and Skid Steer Loaders {1252, 1254, 7432}

Specifications

Fuel Injection Lines
C3.8 Engines for Caterpillar Built Machines

Disassembly and Assembly

Fuel Injection Lines - Remove and Install
C3.8 Engines for Caterpillar Built Machines

MISCELLANEOUS INFORMATION

Operation and Maintenance Manual

Hoses and Clamps - Inspect/Replace
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

NOZZLE GP-UNIT INJECTOR

Special Instruction

Injector Test Procedure for C2.4, C3.3B, and C3.8 Engines on Certain Compact Track Loaders, Mini Hydraulic Excavators, Multi Terrain Loaders, and Skid Steer Loaders {1254, 1290}
Injector Test Procedure for C2.4, C3.3B, and C3.8 Engines on Certain Compact Track Loaders, Mini Hydraulic Excavators, Multi Terrain Loaders, and Skid Steer Loaders {1254, 1290}

PUMP GP-FUEL INJECTION

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL PUMP ON CERTAIN 226D/232D/236D/242D/246D/262D/272D/272D2 SKID STEER LOADERS, 239D/249D/259D/279D/289D/299D/299D2 COMPACT TRACK LOADERS, AND 257D/277D/287D/297D MULTI-TERRAIN LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL PUMP ON CERTAIN 226D/232D/236D/242D/246D/262D/272D/272D2 SKID STEER LOADERS, 239D/249D/259D/279D/289D/299D/299D2 COMPACT TRACK LOADERS, AND 257D/277D/287D/297D MULTI-TERRAIN LOADERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Specifications

Fuel Injection Pump - C3.8 Tier 4 Final, EU Stage IV) (BL21-Up, MD21-Up, BL71-Up, HP21-Up, FD21-Up, DX21-Up
C3.8 Engines for Caterpillar Built Machines

Fuel Injector
C3.8 Engines for Caterpillar Built Machines

Fuel Injection Pump - C3.8 Tier 4 Interim, EU Stage IIIB) (AY41-Up, CD21-Up, GSL1-Up, B5W1-Up, SHY1-Up, ETL1-Up, BE71-Up, HP71-Up, GTC1-Up, NLC1-Up, JST1-Up, HCL1-Up
C3.8 Engines for Caterpillar Built Machines

Service Letter-China

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Fuel Injector - Test
C3.8 Engines for Caterpillar Built Machines

Troubleshooting

Injector Solenoid - Test
C3.3B and C3.8 Engines for Caterpillar Built Machines

Injector Data Incorrect - Test
C3.3B and C3.8 Engines for Caterpillar Built Machines

Injector Trim File - Install - Injector Trim Code - Install
C3.3B and C3.8 Engines for Caterpillar Built Machines

Injector Data Incorrect - Test
C3.3B and C3.8 Engines for Caterpillar Built Machines

Injector Solenoid - Test - Fuel Injector
C3.3B and C3.8 Engines for Caterpillar Built Machines

Engine Injector Trim File - Install
C3.3B and C3.8 Engines for Caterpillar Built Machines

Disassembly and Assembly

Fuel Injection Pump - Remove
C3.8 Engines for Caterpillar Built Machines

Fuel Injection Pump - Install
C3.8 Engines for Caterpillar Built Machines

Electronic Unit Injector - Remove and Install
C3.8 Engines for Caterpillar Built Machines

Fuel Injection Pump - Remove
C3.8 Engines for Caterpillar Built Machines

PUMP GP-FUEL PRIMING

Operation and Maintenance Manual

Fuel System Priming Pump - Operate
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Disassembly and Assembly

Fuel Priming Pump - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

PUMP GP-FUEL TRANSFER

Special Instruction

Tool Operating Manual

20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}

Service Magazine

PUMP GP-HAND

Disassembly and Assembly

Fuel Priming Pump - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

PUMP GP-UNIT INJECTOR HYD

Troubleshooting

Engine Injector Trim File - Install
C3.3B and C3.8 Engines for Caterpillar Built Machines

SEPARATOR GP-WATER

Operation and Maintenance Manual

Fuel System Primary Filter (Water Separator) Element - Replace
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Fuel System Primary Filter (Water Separator) - Drain
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Disassembly and Assembly

Fuel Filter and Water Separator - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Engine Supplement

TANK GP-FUEL

Operation and Maintenance Manual

Fuel Tank Cap - Clean
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Fuel Tank Water and Sediment - Drain
D-Series and D2-Series Compact Track Loaders (CTL), Multi-Terrain Loaders (MTL), and Skid Steer Loaders (SSL)

Special Instruction

Procedure To Add External Fuel Tank Kit For Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {1273}
Procedure To Add External Fuel Tank Kit For Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {1273}

Tool Operating Manual

Troubleshooting

MID 039 - CID 0096 - FMI 03
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

MID 039 - CID 0096 - FMI 04
239D, 249D, 259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 226D, 232D, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Machine Electronic Control System

Disassembly and Assembly

Fuel Tank - Remove and Install
299D2 and 299D2 XHP Compact Track Loaders, 297D2 and 297D2 XHP Multi Terrain Loaders and 272D2 and 272D2 XHP Skid Steer Loaders Machine Systems

Service Magazine

Updated Fuel Tank Caps are Now Available {1273}
Updated Fuel Tank Caps are Now Available {1273}

Tank Strainers Are Now Available as a Service Option for Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {1273}
Tank Strainers Are Now Available as a Service Option for Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {1273}

A New Fuel Level Sender Assembly is Available for Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1273}
A New Fuel Level Sender Assembly is Available for Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1273}

TOOLS

Tool Operating Manual

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}

VALVE GP-SOLENOID

Troubleshooting

Solenoid Valve - Test - Suction Control Valve
C3.3B and C3.8 Engines for Caterpillar Built Machines

Motorized Valve - Test
C3.3B and C3.8 Engines for Caterpillar Built Machines

Solenoid Valve - Test - Solenoid Valves that Connect to the Dosing Control Unit (DCU)
C3.3B and C3.8 Engines for Caterpillar Built Machines

Solenoid Valve - Test - Pressure Relief Valve
C3.3B and C3.8 Engines for Caterpillar Built Machines