305.5E2 Mini Hydraulic Excavator CR500001-UP (MACHINE) POWERED BY C2.4 Engine BASIC ENGINE Caterpillar SIS

MINI HYD EXCAVATOR 305.5E2 MINI HYD EXCAVATOR CR5
305.5E2 Mini Hydraulic Excavator CR500001-UP (MACHINE) POWERED BY C2.4 Engine SEBP7619 305.5E2 CR5 (2015)

Parts group 305.5E2:

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BASIC ENGINE

BELT TIGHTENER GP

380-6597 BELT TENSIONER GP

380-6597 BELT TENSIONER GP
PART OF 456-2699 INSTALLATION AR-ENGINE, 452-5632, 456-2649 SUPPRESSION AR-SOUND
AN ATTACHMENT

CAMSHAFT GP

383-0137 CAMSHAFT GP

383-0137 CAMSHAFT GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

477-7981 CAMSHAFT GP

477-7981 CAMSHAFT GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

CRANKSHAFT GP

383-0140 CRANKSHAFT GP

383-0140 CRANKSHAFT GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

478-1966 CRANKSHAFT GP

478-1966 CRANKSHAFT GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

CYLINDER BLOCK GP

383-0488 CYLINDER BLOCK AS

383-0488 CYLINDER BLOCK AS
PART OF 383-0136 CYLINDER BLOCK GP
AN ATTACHMENT

477-7631 CYLINDER BLOCK AS

477-7631 CYLINDER BLOCK AS
PART OF 486-5178 CYLINDER BLOCK GP
AN ATTACHMENT

383-0136 CYLINDER BLOCK GP

383-0136 CYLINDER BLOCK GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

486-5178 CYLINDER BLOCK GP

486-5178 CYLINDER BLOCK GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

CYLINDER HEAD GP

383-0517 CYLINDER HEAD AS

383-0517 CYLINDER HEAD AS
PART OF 383-0145 CYLINDER HEAD GP
AN ATTACHMENT

477-7632 CYLINDER HEAD AS

477-7632 CYLINDER HEAD AS
PART OF 477-7976 CYLINDER HEAD GP
AN ATTACHMENT

383-0145 CYLINDER HEAD GP

383-0145 CYLINDER HEAD GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

477-7976 CYLINDER HEAD GP

477-7976 CYLINDER HEAD GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

FLYWHEEL GP

383-0142 FLYWHEEL GP

383-0142 FLYWHEEL GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

486-5182 FLYWHEEL GP

486-5182 FLYWHEEL GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

GEAR GP

383-0503 HOUSING GP-FRONT

383-0503 HOUSING GP-FRONT
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

486-5180 HOUSING GP-FRONT

486-5180 HOUSING GP-FRONT
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

HOUSING GP-FRONT

383-0503 HOUSING GP-FRONT

383-0503 HOUSING GP-FRONT
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

486-5180 HOUSING GP-FRONT

486-5180 HOUSING GP-FRONT
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

383-0161 PUMP GP-ENGINE OIL

383-0161 PUMP GP-ENGINE OIL
PART OF 457-1443, 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

LIFTING GP-ENGINE

383-0146 LIFTING GP-ENGINE

383-0146 LIFTING GP-ENGINE
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

477-7977 LIFTING GP-ENGINE

477-7977 LIFTING GP-ENGINE
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

MOUNTING GP-ENGINE

415-2715 MOUNTING GP-ENGINE

415-2715 MOUNTING GP-ENGINE
PART OF 456-2636 CAB AR, 456-2629 CANOPY AR
AN ATTACHMENT

415-2716 MOUNTING GP-ENGINE

415-2716 MOUNTING GP-ENGINE
PART OF 456-2643 CAB AR
AN ATTACHMENT

PAN GP-OIL

377-4520 DRAIN GP-ECOLOGY

377-4520 DRAIN GP-ECOLOGY -ENGINE, HYDRAULIC TANK
PART OF 572-6628 CONFIGURATION AR, 460-8438, 460-8440, 460-8442, 460-8444, 460-8445, 460-8446, 460-8447, 497-9196, 515-6981, 515-6982, 515-6983, 515-6984, 515-6985, 515-6986, 515-6987, 515-6989, 515-6990, 515-6991, 515-6992, 515-6993, 515-6994, 515-6995, 515-6996, 515-6997, 515-6998, 568-6346, 568-6347, 568-6348, 568-6349, 568-6353, 568-6354, 568-6355, 572-6627, 572-6629, 572-6630, 572-6631 DISTRIBUTION AR
CANNOT BE USED WITH @@@@@377-4519@@@@@
AN ATTACHMENT

378-2141 DRAIN GP-ENGINE OIL

378-2141 DRAIN GP-ENGINE OIL -ECOLOGY
PART OF 377-4520 DRAIN GP-ECOLOGY
AN ATTACHMENT

383-0156 PAN GP-OIL

383-0156 PAN GP-OIL
PART OF 457-1443, 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

PISTON & ROD GP

383-0157 PISTON & ROD GP

383-0157 PISTON & ROD GP
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

477-7980 PISTON GP

477-7980 PISTON GP
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

PULLEY GP

383-0159 PULLEY GP-FAN DRIVE

383-0159 PULLEY GP-FAN DRIVE
PART OF 457-1443, 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

VALVE MECHANISM GP

383-0139 COVER GP-VALVE MECHANISM

383-0139 COVER GP-VALVE MECHANISM
PART OF 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

486-5181 COVER GP-VALVE MECHANISM

486-5181 COVER GP-VALVE MECHANISM
PART OF 457-1443 ENGINE AR-PRIMARY
AN ATTACHMENT

383-0153 VALVE MECHANISM GP

383-0153 VALVE MECHANISM GP
PART OF 457-1443, 457-1447 ENGINE AR-PRIMARY
AN ATTACHMENT

Information:

(For parts list, see above)

BASIC ENGINE

CAMSHAFT GP

Specifications

Camshaft
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Camshaft
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Camshafts {1210, 1210}
Reuse and Salvage for Camshafts {1210, 1210}

Testing and Adjusting

Excessive Bearing Wear - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Disassembly and Assembly

Camshaft - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Camshaft Gear - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

CARRIER GP-SEAL

Crankshaft Rear Seal Carrier - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

COMPRESSOR GP-REFRIGERANT

Specifications

Refrigerant Compressor
303.5E2 CR, 304.5E2 XTC, 304E2 CR, 305.5E2 CR and 305E2 CR Mini Hydraulic Excavators Machine System Specifications

CRANKSHAFT GP

Crankshaft
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Crankshaft
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

Testing and Adjusting

Main Bearings - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Disassembly and Assembly

Crankshaft Pulley - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Crankshaft Front Seal - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Crankshaft Gear - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Crankshaft - Remove
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Crankshaft - Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

CYLINDER BLOCK GP

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Specifications

Cylinder Block
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Testing and Adjusting

Main Bearings - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Cylinder Block - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Troubleshooting

Cylinder Is Noisy
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Cylinder Is Noisy
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

CYLINDER HEAD GP

Operation and Maintenance Manual

Engine Valve Lash - Check
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

Special Instruction

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Specifications

Cylinder Head
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Cylinder Head Valves
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Fuel Injection Nozzles
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Fuel Injection Nozzles
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Cylinder Head
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Tool Operating Manual

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Fuel Injection Nozzle - Test
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Engine Valve Lash - Inspect/Adjust
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Disassembly and Assembly

Inlet and Exhaust Valves - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Cylinder Head - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

DAMPER GP

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}

DRIVE GP-FAN

Operation and Maintenance Manual

Belts - Inspect/Adjust
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

ENGINE GP

Systems Operation

Introduction
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Service Magazine

Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}

FASTENER GP-ENGINE

Reuse And Salvage Guidelines

Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}

FLYWHEEL GP

Special Instruction

Injection Timing Correction Procedure on Certain 2.4 Engines {0781, 0782, 1000, 1920}
Injection Timing Correction Procedure on Certain 2.4 Engines {0781, 0782, 1000, 1920}

Specifications

Flywheel
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}

Disassembly and Assembly

Flywheel - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Service Magazine

New Dowel Pins in the Flywheel Housing Assembly Are Now Used on Certain Mini Hydraulic Excavators {1157, 5070}
New Dowel Pins in the Flywheel Housing Assembly Are Now Used on Certain Mini Hydraulic Excavators {1157, 5070}

GEAR GP

Specifications

Gear Group (Front)
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}

Disassembly and Assembly

Idler Gear - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

HOUSING GP-FLYWHEEL

Flywheel Housing - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

HOUSING GP-FRONT

Housing (Front) - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

MOUNTING GP-ALTERNATOR

Operation and Maintenance Manual

Belts - Inspect/Adjust
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

MOUNTING GP-ENGINE

Specifications

Engine Mounting
303.5E2 CR, 304.5E2 XTC, 304E2 CR, 305.5E2 CR and 305E2 CR Mini Hydraulic Excavators Machine System Specifications

Service Magazine

New Compressor Support and Bracket Assembly Are Now Used on Certain Mini Hydraulic Excavators {1152, 1153, 1154}
New Compressor Support and Bracket Assembly Are Now Used on Certain Mini Hydraulic Excavators {1152, 1153, 1154}

PAN GP-OIL

Operation and Maintenance Manual

Engine Oil Level - Check
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

Engine Oil and Filter - Change
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

Contamination Control Guidelines

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Disassembly and Assembly

Oil Pan - Remove and Install
303.5E2 CR, 304E2 CR, 305.5E2 CR and 305E2 CR Mini Hydraulic Excavators Engine Supplement

Engine Oil Pan - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

PISTON & ROD GP

Specifications

Piston and Rings
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Connecting Rod
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Piston and Rings
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Connecting Rod
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Tool Operating Manual

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

Reuse And Salvage Guidelines

Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}

Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}

Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}

Testing and Adjusting

Connecting Rod Bearings - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Piston Ring Groove - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Engine Crankcase Pressure (Blowby) - Test
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Compression - Test
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Compression - Test
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Piston Ring Groove - Inspect
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Disassembly and Assembly

Piston and Connecting Rods - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Pistons and Connecting Rods - Disassemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Pistons and Connecting Rods - Assemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

PULLEY GP

Specifications

Crankshaft Pulley
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Crankshaft Pulley
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}

Disassembly and Assembly

Crankshaft Pulley - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

PUMP GP-GEAR

Reuse And Salvage Guidelines

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

Bench Test Procedures

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

TOOLS

Special Instruction

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Injection Timing Correction Procedure on Certain 2.4 Engines {0781, 0782, 1000, 1920}
Injection Timing Correction Procedure on Certain 2.4 Engines {0781, 0782, 1000, 1920}

Tool Operating Manual

NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}
NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}

Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Service Magazine

Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}

SERPENTINE/V-BELTS

Operation and Maintenance Manual

Belts - Replace
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

VALVE MECHANISM GP

Engine Valve Lash - Check
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators

Specifications

Valve Mechanism Cover
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Rocker Shaft
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Valve Mechanism
C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Lifter Group
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Rocker Shaft
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Valve Mechanism
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Valve Mechanism Cover
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Reuse And Salvage Guidelines

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Finding Top Center Position for No. 1 Piston
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Finding Top Center Position for No. 1 Piston
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Engine Valve Lash - Inspect/Adjust
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Troubleshooting

Valve Lash Is Excessive
C1.7, C1.8, and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built Machines

Valve Lash Is Excessive
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Disassembly and Assembly

Valve Mechanism Cover - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Rocker Shaft and Push Rod - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Rocker Shaft - Disassemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines

Rocker Shaft - Assemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines