SENDER-FUEL LEVEL 1549953 - Caterpillar

Illustration 4 g03843418
Connect harness assembly (35) .
Illustration 5 g03843417
Note: Do not use impact on bolts (34) .
Install bracket (32), bolts (34), and cable straps (33) .
Illustration 6 g03843401
Install electric control (29). Install cable straps (30) and connect harness assembly (31) .
Illustration 7 g03843394
Install control module (28). Install bolts (27) to a torque of 10 2 N m (89 18 lb in).
Illustration 8 g03843390
Note: Do not use impact on relay bolts.
Install relays (26)
Illustration 9 g03843388
Note: Do not use impact on bolts for solenoid assembly (25) .
Install solenoid assembly (25). Connect harness assembly (24) .
Illustration 10 g03843376
Install plug (21) and (22) on manifold (20). Install O-ring seals (23) in cap (19) .
Illustration 11 g03843310
Note: Do not use impact on bolts (18) .
Install manifold (17). Install bolts (18). Install cap (15). Install bolts (16). Tighten bolts (16) to a torque of 6 1 N m (53 9 lb in).
Illustration 12 g03843084
Install filter (36) .
Illustration 13 g03843082
Install expansion device (13)
Illustration 14 g03843088
Install cover (12). Tighten cover (12) to a torque of 20 5 N m (177 44 lb in).
Illustration 15 g03843064
Install bolts (10) and bracket (11) .
Illustration 16 g03843022
Install tank (9) and bolts (5) .
Install the gasket (not shown), manifold (7), plate (8), and bolts (6). Tighten bolts (6) in an alternating sequence to a torque of 5 1 N m (44 9 lb in). Tighten bolts (6) a second time in an alternating sequence to a torque of 5 1 N m (44 9 lb in).
Illustration 17 g03843011
Install control module (4) .
Illustration 18 g03842982
Install hose assemblies (1) and (3). Install clip (2) .End By: Install diesel exhaust fluid module.