SENSOR GP-PRESSURE 1946722 - Caterpillar

SEBE9802-00
16Aug2005-->16Aug2005
U-502
A-502
D-502
O-502
TM-502
Priority
Parts stock action needed PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CRANKSHAFTS ON CERTAIN C32 MARINE ENGINES
1202 PI30830
This Program must be administered as soon as possible.When reporting the repair, use "PI30830" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Codeand "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI30830" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst
COMPLETION DATE
TERMINATION DATE
16Feb2006 16Aug2006
PROBLEM
Some crankshafts sent from the supplier have machining parameters that are out of factory specification. These defects have led to very early hour failures.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C32 RXB02225-02490,RXB02492-02494,RXB02496-02501
RXB02504-02505,RXB02507-02512,RXB02514
RXB02516-02521,RXB02533-02534,RXB02536-02537
RXB02540,RXB02543-02544,RXB02547
*******Group 2*******
3412D REA02206-02283,REA02286-02295,REA02300-02303
REA02305-02306,REA02308-02310,REA02313-02317
REA02320-02321,REA02324,REA02327
*******Group 3*******
C32 RNC02191-02222,RNC02224-02226
PARTS NEEDED
Qty
Part Number Description
*******Group1*******
1 0619456 SEAL-O-RING
1 1090076 SEAL-O-RING
1 1090077 SEAL-O-RING
1 1090078 SEAL-O-RING
1 1121580 SEAL-O-RING
1 1185068 SEAL-O-RING
1 1415830 SEALANT
1 1425867 SEAL GP-CSHFT -A
1 1425868 SEAL GP-CSHFT -A
1 1617294 GASKET
1 1669145 GASKET-CYL BLK
1 1939155 GASKET
2 1S4810 GASKET-OIL DRAIN
2 1S6595 GASKET
2 2054832 SEAL-O-RING
7 2110592 BEARING - MAIN
12 2323226 BEARING-ROD
1 2361525 SEAL AS
2 3E6773 SEAL-O RING
4 3S4489 SEAL-O RING
1 4N0933 GASKET
2 4N1918 GASKET-WOUND
1 4N1946 GASKET
1 4P8881 GASKET
1 4S5898 SEAL-O RING
1 5F3144 SEAL-O RING
1 6D1004 GASKET
2 6L1649 SEAL-O-RING
8 6L7817 SEAL-O-RING
1 6N2508 GASKET
3 7C0307 GASKET
2 7E9262 PLATE-THRUST
2 7W5648 GASKET-ACC DR
1 8S5543 GASKET
1 9H8872 GASKET
3 9M8406 CLIP
1 9M9647 SEAL-O-RING
*******Group2*******
4 1090072 SEAL-O-RING
7 1090076 SEAL-O-RING
2 1090077 SEAL-O-RING
1 1090078 SEAL-O-RING
1 1121580 SEAL-O-RING
2 1142687 SEAL-O-RING
2 1144427 SEAL-O-RING
1 1185068 SEAL-O-RING
1 1425867 SEAL GP-CSHFT -A
1 1425868 SEAL GP-CSHFT -A
1 1617293 GASKET-CYLINDER
1 1669145 GASKET-CYL BLK
1 1939155 GASKET
2 1S4810 GASKET-OIL DRAIN
2 1S6595 GASKET
7 2110592 BEARING - MAIN
12 2323226 BEARING-ROD
2 3E6773 SEAL-O RING
4 3S4489 SEAL-O RING
1 4N0933 GASKET
2 4N1156 GASKET
2 4N1918 GASKET-WOUND
1 4N1946 GASKET
1 4S5898 SEAL-O RING
1 5F3144 SEAL-O RING
1 6N1396 GASKET-OIL PAN
3 7C0307 GASKET
2 7E9262 PLATE-THRUST
2 7W5648 GASKET-ACC DR
3 9M8406 CLIP
*******Group3*******
7 1090076 SEAL-O-RING
1 1090077 SEAL-O-RING
1 1090078 SEAL-O-RING
4 1142687 SEAL-O-RING
4 1178801 SEAL-O-RING
1 1425867 SEAL GP-CSHFT -A
1 1425868 SEAL GP-CSHFT -A
1 1617293 GASKET-CYLINDER
1 1981517 GASKET
2 1S4810 GASKET-OIL DRAIN
2 1S6595 GASKET
1 1W2577 GASKET
7 2110592 BEARING - MAIN
1 2141727 GASKET
12 2323226 BEARING-ROD
1 2361525 SEAL AS
2 3E6773 SEAL-O RING
2 4N1918 GASKET-WOUND
1 4N1946 GASKET
2 4N3955 GASKET
1 4S5898 SEAL-O RING
4 5E8771 SEAL-O-RING
1 5P5846 SEAL-O-RING
4 5P8068 SEAL-O-RING
1 6K6307 SEAL-O-RING
2 6L7817 SEAL-O-RING
1 6V3319 SEAL-O-RING
2 7E9262 PLATE-THRUST
1 8C3089 SEAL-O-RING
ACTION REQUIRED
Replace crankshaft in engines that have not been delivered to customers, and are in dealer or OEM inventory.To Order Parts:Dealers to order parts as 'Hot Engine Down' except for the crankshaft. Please order parts for the specific engine being repaired.Crankshafts need to be ordered through your Caterpillar sales rep. Crankshafts will be shipped on a managed distribution. Please complete the following form and return to your sales rep. Complete the 'Crankshaft Order Form' (Attached).
OWNER NOTIFICATION
U.S. and Canadian owners will NOT receive an Owner Notification.
SERVICE CLAIM ALLOWANCES
***** Parts Stock *****No Parts Stock Action is Required***** Affected Product *****
Caterpillar Dealer Suggested Customer Suggested
Parts (D/N)% Labor Hrs% Parts % Labor Hrs% Parts (C/L)% Labor
Hrs (Sell)%
*******Group1*******
100% 100% 0% 0% 0% 0%
*******Group2*******
100% 100% 0% 0% 0% 0%
*******Group3*******
100% 100% 0% 0% 0% 0%
Group 1 : This is a 100.0 hour job
Group 2 : This is a 100.0 hour job
Group 3 : This is a 100.0 hour job
Labor hours for this job is 160 if in hull and 60 if out of hull. R&I expenses require explanation/justification in the claim story. All R & I costs must be have a detailed invoice from the OEM.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
C32 Crankshaft Installation Procedure --> C32 Crankshaft Installation Procedure
Image1.1.1
Image1.1.2
Image1.1.3
Image1.1.4
Image1.1.5
Image1.1.6
Image1.1.7
Image1.1.8
Image1.1.9
Image1.1.10
Image1.1.11