SENSOR GP-OXYGEN 3E7639 - Caterpillar

Illustration 1 g01361782
Connections of the implement lockout switch
The implement lockout switch has two inputs to the ECM. The two inputs are normally open and normally closed. During normal operation, one of the inputs is open. The other input is grounded. When a circuit is measured with a voltmeter, an open circuit will measure approximately 8 DCV to ground and a closed circuit will measure approximately 0 DCV to ground.The diagnostic code is recorded when the status of both the inputs are open.The possible causes of this diagnostic code are listed below:
The return circuit (wire J765-BU(Blue)) is open.
The signal (wire E918-GN(Green)) is permanently open.
The signal (wire E917-WH(White)) is permanently open.
The switch has failed.
The ECM has failed. This is unlikely. Before performing this procedure, inspect the harness connectors that are involved in the circuit. Poor connections can often be the cause of a problem in an electrical circuit. Verify that all of the connections in the circuit are clean and secure. If a problem with a connection is found, correct the problem and verify that this diagnostic code is active before performing this procedure.The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear the diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code of CID 0490 FMI 03 is active before performing this procedure.
Table 1
Status of the Switch
MODE Switch Position J2-47
wire E917-WH(White) J2-46
wire E918-GN(Green)
Locked Up Open Closed
Unlocked Down Closed Open Test Step 1. CHECK THE GROUND CIRCUIT FOR AN OPEN.
Turn the disconnect switch and the keyswitch to the OFF position.
Disconnect the switch from the machine harness.
Measure the resistance between frame ground and contact 2 (wire J765-BU(Blue)) at the connector for the switch. Expected Result:The resistance should be less than 5 ohms.Results:
OK - The resistance is less than 5 ohms. Proceed to Test Step 2.
NOT OK - The resistance is greater than 5 ohms.Repair: The return circuit (wire J765-BU(Blue)) is open in the machine harness. Repair the machine harness or replace the machine harness.STOPTest Step 2. CHECK THE SWITCH.
Check for continuity between contact 1 and contact 2 of the switch.
Press the switch and then release the switch. Check the continuity of the switch.
Check for continuity between contact 2 and contact 3 of the switch.
Press the switch and then release the switch. Check the switch for continuity. Expected Result:The continuity check agrees with Table 1.Results:
OK - The continuity check agrees. Proceed to Test Step 3.
NOT OK - The continuity check does not agree. The switch has failed.Repair: Replace the switch. Verify that the new switch corrects the diagnostic code.STOPTest Step 3. CHECK THE SIGNAL CIRCUITS IN THE HARNESS FOR AN OPEN.
Reconnect the switch to the machine harness.
Disconnect the J1 and J2 machine harness connectors from the ECM.
At the machine harness connector for the ECM, check for continuity between contact J2-47 (wire E917-WH(White)) and all sources of negative battery.
Press the switch and then release the switch. Check the switch for continuity.
At the machine harness connector for the ECM, check for continuity between