SFWR GP-A6001 5560468 - Caterpillar

Image1.3.1
4. Replace the 438-7805 Head End Bucket Cylinder Hose with new 499-7283 Hose.
5. Re-install the 107-0269 Bolt, 379-2547 Plate, and 379-2612 Clamp.
Replacement of Fitting - Machines with Second Auxiliary Valve Only:
1. For machines equipped with a second auxiliary valve, replace the 373-5654 Fitting at the control valve with longer new 436-8945 Adapter. Refer to Image1.5.1.
Image1.5.1
Adjustment of the Hoses at the Main Control Valve:
1. Loosen the hydraulic fittings on the control valve and angle the couplings to the right such that there is at least 10mm clearance to the travel and swing control linkages. Refer to Image1.6.1.
Image1.6.1
Addition of Bracket and Hose Clamp:
1. Mark two holes in 434-2998 Bracket. Refer to Images1.7.1 and 1.7.2.
Image1.7.1
Image1.7.2
2. Position 504-6742 Bracket (26) based on the hole locations in Step 1 and confirm hole locations. Drill two 9mm holes after location is confirmed. Refer to Image1.8.1.
Image1.8.1
3. Assemble 504-6742 Bracket (26) with two new 7X-2537 Bolts (30), four new 8T-4224 Washers (31), and two new 3T-0852 lock nuts. Assemble the wiring harness with a new 372-7358 Clip (29), as shown. Refer to Images1.9.1 and 1.9.2.
Image1.9.1
Image1.9.2
4. Add new 504-6744 Hose Guard (28) over hoses and fasten loosely to the bracket with new 504-6743 Bracket (27), and 3T-0852 Lock Nuts (19). Refer to Image1.10.1.
Note: Machines without second auxiliary lines will also require 504-6745 Plate (32).
Image1.10.1
5. Fully extended the boom cylinder (this will require lowering the front linkage below the level of the tracks) and retract the boom swing cylinder to move the boom all the way to the right of the cab. Ensure that the hose guard must extend away from the bracket 10 to 15mm. Refer to Image1.11.1.
Image1.11.1
6. Tighten the nuts without a washer to the end of the threads on plate (27).
7. Add new 510-2549 Spiral Hose Guard over swing hoses to prevent chafing on the swing motor, chassis, and threaded fittings. Use about 1m per hose. Refer to Image1.12.1.
Image1.12.1
Reposition of the Travel Alarm:
If the machine is equipped with a travel alarm, the travel alarm must be relocated.
1. Drill two 7mm holes in 434-3005 Plate. Refer to Image1.13.1.
Image1.13.1
2. Reposition the travel alarm 37mm to the right on the floor plate. To prevent chafing, the travel alarm cable must not touch the hose bracket.
Group Number 2
For machines in Group 2, follow the same procedures as Group 1 except Steps 1 through 5 in the section "Replace the head end Bucket Cylinder Hose (Group 1 only)". This entire step is not needed.