SHAFT GP-DRIVE 3083181 - Caterpillar

Final Check
Use the Service Manual and use the Operation and Maintenance Manual in order to correct any system problems before you deliver the truck.Note: After eight hours of operation, replace the cleanout filter elements with standard filter elements for the systems that follow: the parking brake filter, the transmission filter, the steering system filter and the torque converter charging oil filter.After you complete the final check, please sign your name and the name of the dealer.Make copies of the check procedure. Mail the copies to the following address:Caterpillar Inc.
Attention: CMT Product Support
777D Truck and 776D Tractor
N. 27th and Pershing Road
Decatur, IL 62525
Dealer:____________________Customer:____________________Product Identification Number:____________________
Before you start the engine, make sure that all hydraulic systems are full. Also, make sure that all pump case drains are full.
Check that the system pressures are set correctly.
Pump
YES ____ NO ____
Brake
YES ____ NO ____
Steering Pressure
YES ____ NO ____
Transmission
YES ____ NO ____
Torque Converter
YES ____ NO ____
Differential
YES ____ NO ____
Check the machine lights.
Operational
YES ____ NO ____
Cab and Dash
YES ____ NO ____
Check the controls in the cab.
Check if the cab door opens. Check if the cab door closes.
YES ____ NO ____
Check if the Operation and Maintenance Manual is in the literature pouch on the back of the operator's seat.
YES ____ NO ____
Check if the horn functions.
YES ____ NO ____
Check if the windshield wipers and washers function.
YES ____ NO ____
Check if the seat belts operate.
YES ____ NO ____
Check if the fan switch operates.
YES ____ NO ____
Check if the heater functions.
YES ____ NO ____
Check if the air conditioner functions.
YES ____ NO ____
Check the test light. The test light is for the EMS.
YES ____ NO____
Check if the hour meter operates.
YES ____ NO ____
Check if the implements operate:
Hoist
YES ____ NO ____
Steering Action
YES ____ NO ____
Check if the steering column functions.
YES ____ NO ____
Check if the parking brake functions.
YES ____ NO ____
Check if all fluid levels are full.
YES ____ NO ____
Correct any unusual noises or unusual leaks.
YES ____ NO ____
Check if all lubrication lines are filled with grease.
YES ____ NO ____
Check if all quality requirements are fulfilled. Check if all variances have been corrected.
YES ____ NO ____
Check if the backup alarms function.
YES ____ NO ____
Check if the machine is repainted to the factory specifications.
YES ____ NO ____
Check if there was damage to the machine from shipment.
YES ____ NO ____
Check if all required parts were shipped with the machine.
YES ____ NO ____
Sign your name in the space below.
Hydraulic
____________________
Electrical
____________________
Structural
____________________
Other
____________________
Comments
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
Table 73
Specifications for the Commissioning Procedure    
Description    Specifications    Actual    Comments    
Engine Low Idle rpm     700 +30 -10 rpm            
Engine High Idle     1935 30 rpm            
Pressure of Brake Retract Pump at High Idle    
4690 200 kPa (680 30 psi)            
Relief Pressure of Hoist Pump    
18950 520 kPa (2750 75 psi)            
Steering Pressure Relief    
23425 345 kPa (3400 50 psi)            
Steering Cycle Time     6.5