5K2006 SHAFT ASSEM. Caterpillar parts
950
Rating:
Alternative (cross code) number:
CA5K2006
5K-2006
5K2006
CA5K2006
5K-2006
5K2006
Weight: 30 pounds 13 kg.
WHEEL LOADER,
Compatible equipment models: 5K2006:
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-6684 Piston Ring Compressor 1
C 227-4390 E12 Torx Socket 1
D 8T-3052 Degree Wheel 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Discard all used Connecting Rod bolts.
If the connecting rod caps were temporarily installed, remove the connecting rod caps. If necessary, thoroughly clean all the components.
Apply clean engine oil to the cylinder bore, piston rings, outer surface of the piston and the bearing shells for the connecting rod.Note: Install the bearing shells for the connecting rods dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the correct procedure. Apply clean engine oil to the bearing shells for the connecting rods during final assembly.Note: Ensure that the piston and the connecting rod assembly are installed in the correct cylinder.
Use Tooling (A) to rotate the crankshaft until the crankshaft pin is at the bottom center position. Lubricate the crankshaft pin with clean engine oil.
Illustration 1 g02013213
Install Tooling (B) onto piston (4).Note: Ensure that Tooling (B) is installed correctly and that piston (4) can easily slide from the tool.Note: The arrow on the top of the piston must be toward the front of the engine. The locating tab for the bearing shell of the connecting rod must be on the same side of the engine as the piston cooling jet.
Carefully push the piston and the connecting rod assembly into the cylinder bore and onto the crankshaft pin.Note: Do not damage the finished surface of the crankshaft pin.
Illustration 2 g06021020
Illustration 3 g06021018
Bolt (3a) are Torx
Bolt (3b) are Bi-Hex
If bolts (3a) were removed, new bolts (3a) must be installed.If bolts (3b) were removed, new bolts (3b) must be installed.
Install connecting rod cap (2) onto connecting rod (1).Note: Ensure that dot punched number in Position (X) on connecting rod cap (2) matches dot punched number in Position (X) on connecting rod (1). Ensure the correct orientation of connecting rod cap (2). The locating tab for the upper bearing shell and the lower bearing shell should be on the same side.
Install new bolts (3a) or (3b) to the connecting rod. Tighten the bolts evenly to a torque of 18 N m (13 lb ft).Note: Do not reuse the old bolts to secure the connecting rod cap.
Tighten bolts (3a) evenly to a torque of 40 N m (30 lb ft).Turn bolts (3a) through a further 120 degrees. Use Tooling (C) and Tooling (D) to achieve the correct final torque.
Tighten bolts (3b) evenly to a torque of 70 N m (52 lb ft).Turn bolts (3b) through a further 120 degrees. Use Tooling (C) and Tooling (D) to achieve the correct final torque.
Ensure that
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-6684 Piston Ring Compressor 1
C 227-4390 E12 Torx Socket 1
D 8T-3052 Degree Wheel 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Discard all used Connecting Rod bolts.
If the connecting rod caps were temporarily installed, remove the connecting rod caps. If necessary, thoroughly clean all the components.
Apply clean engine oil to the cylinder bore, piston rings, outer surface of the piston and the bearing shells for the connecting rod.Note: Install the bearing shells for the connecting rods dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the correct procedure. Apply clean engine oil to the bearing shells for the connecting rods during final assembly.Note: Ensure that the piston and the connecting rod assembly are installed in the correct cylinder.
Use Tooling (A) to rotate the crankshaft until the crankshaft pin is at the bottom center position. Lubricate the crankshaft pin with clean engine oil.
Illustration 1 g02013213
Install Tooling (B) onto piston (4).Note: Ensure that Tooling (B) is installed correctly and that piston (4) can easily slide from the tool.Note: The arrow on the top of the piston must be toward the front of the engine. The locating tab for the bearing shell of the connecting rod must be on the same side of the engine as the piston cooling jet.
Carefully push the piston and the connecting rod assembly into the cylinder bore and onto the crankshaft pin.Note: Do not damage the finished surface of the crankshaft pin.
Illustration 2 g06021020
Illustration 3 g06021018
Bolt (3a) are Torx
Bolt (3b) are Bi-Hex
If bolts (3a) were removed, new bolts (3a) must be installed.If bolts (3b) were removed, new bolts (3b) must be installed.
Install connecting rod cap (2) onto connecting rod (1).Note: Ensure that dot punched number in Position (X) on connecting rod cap (2) matches dot punched number in Position (X) on connecting rod (1). Ensure the correct orientation of connecting rod cap (2). The locating tab for the upper bearing shell and the lower bearing shell should be on the same side.
Install new bolts (3a) or (3b) to the connecting rod. Tighten the bolts evenly to a torque of 18 N m (13 lb ft).Note: Do not reuse the old bolts to secure the connecting rod cap.
Tighten bolts (3a) evenly to a torque of 40 N m (30 lb ft).Turn bolts (3a) through a further 120 degrees. Use Tooling (C) and Tooling (D) to achieve the correct final torque.
Tighten bolts (3b) evenly to a torque of 70 N m (52 lb ft).Turn bolts (3b) through a further 120 degrees. Use Tooling (C) and Tooling (D) to achieve the correct final torque.
Ensure that
Caterpillar parts catalog:
Parts shaft Caterpillar catalog:
4K8416
SHAFT
950, 966C, 980, 980B
950, 966C, 980, 980B
7S3035
SHAFT
950, 966C
950, 966C
4J8145
SHAFT
950, 966C, 966R
950, 966C, 966R
5J2604
SHAFT
814, 815, 950, 966C, 966R
814, 815, 950, 966C, 966R
7K6260
SHAFT
814, 815, 816, 824B, 826B, 834, 950, 966C, 980, 980B, 988
814, 815, 816, 824B, 826B, 834, 950, 966C, 980, 980B, 988
8M8580
SHAFT
950
950
5K3853
SHAFT
814, 950, 966C
814, 950, 966C
7S4651
SHAFT
814, 950, 966C
814, 950, 966C
3P3449
SHAFT
814, 815, 950, 966C
814, 815, 950, 966C
6A4103
SHAFT ASSEM.
966C
966C
6A4108
SHAFT
966C
966C
9K1749
SHAFT
814, 815, 966C
814, 815, 966C
8J4787
SHAFT
950
950
8J2728
SHAFT
950
950
8J2726
SHAFT
950
950
3P3449
SHAFT
814, 815, 950, 966C
814, 815, 950, 966C
7K5021
SHAFT
980B
980B
8K9509
SHAFT
966C
966C
8K9504
SHAFT
950
950