7G5624 SHAFT-INPUT Caterpillar parts
936, 936F, 950B, 950B/950E, 950F, 950F II, 960F, 966C, 966R, G936
Rating:
Alternative (cross code) number:
CA7G5624
7G-5624
7G5624
CA7G5624
7G-5624
7G5624
Weight: 15 pounds 7 kg.
WHEEL LOADER,
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Compatible equipment models: 7G5624:
Information:
Remove Cylinder Liners
Start By:a. remove pistonsb. remove spacer plate1. Put covers on journals of crankshaft for protection from dirt or water. 2. Remove the cylinder liners with Tool (A) as shown.Install Cylinder Liners
*Quantity of six each required for one cylinder on any engine. 1. Install clean liners or cylinder packs (1) in the engine block, (without the filler band or the rubber seals).2. Install the spacer plate gasket and the spacer plate. 3. Install Tool (A) around the cylinder liner as shown. Tighten the six bolts from Tool (A) evenly in four steps to a torque of 95 N m (70 lb ft).4. Use Tool (B) to measure the liner projection at positions indicated with A, B, C, and D in the illustration above. If the liner projection changes too much from point to point around the liner, turn the liner to a new position in the bore. If the projection measurements are still not within specifications, move the liner to a different bore in the cylinder block and check the projection again.5. If a liner does not measure within the correct projection specifications, the projection can be changed with a counterbore operation to the top surface of the cylinder block. The counterbore depth must be in a range from a minimum of .030 in. (0.76 mm)to a maximum of .045 in. (1.14 mm).Shims are available to then adjust the liner to the correct projection. See Special Instruction, FMO55228-03, for procedure to use the 8S-3140 Cylinder Block Counter-boring Tool Arrangement.See the topic "cylinder Liner Projection" in the Testing & Adjusting section of Service Manual to find shim thickness, part number and installation procedure.6. Put a mark on cylinder liner (1) and the spacer plate so the cylinder liner can be installed in the same position. Remove Tools (A) and (B). Remove cylinder liner (1).
Apply liquid soap and/or clean engine oil immediately before assembly. If applied too early, the O-rings seals and the filler bands may swell and be pinched under the liners during installation.
If the O-ring seals are black in color apply liquid soap on O-ring seals (2) and the bore of the cylinder block. Use clean engine oil on filler band (3). If the O-ring seals are brown, brown with blue coating or black with blue coating, apply clean engine oil on the O-ring seals, the bore of the cylinder block and the filler band.7. Install O-ring seals (3) and filler band (2) on the cylinder liner. Install the cylinder immediately into the cylinder block. 8. Use Tool (C) to install cylinder liner (1) in the block. Make sure the mark on the cylinder liner is in alignment with the mark on the spacer plate. For more information regarding installation of the cylinder liners see the topic "Cylinder Liner Projection" in Special Instruction SEHS9564-01.End By:a. install spacer plateb. install pistons
Start By:a. remove pistonsb. remove spacer plate1. Put covers on journals of crankshaft for protection from dirt or water. 2. Remove the cylinder liners with Tool (A) as shown.Install Cylinder Liners
*Quantity of six each required for one cylinder on any engine. 1. Install clean liners or cylinder packs (1) in the engine block, (without the filler band or the rubber seals).2. Install the spacer plate gasket and the spacer plate. 3. Install Tool (A) around the cylinder liner as shown. Tighten the six bolts from Tool (A) evenly in four steps to a torque of 95 N m (70 lb ft).4. Use Tool (B) to measure the liner projection at positions indicated with A, B, C, and D in the illustration above. If the liner projection changes too much from point to point around the liner, turn the liner to a new position in the bore. If the projection measurements are still not within specifications, move the liner to a different bore in the cylinder block and check the projection again.5. If a liner does not measure within the correct projection specifications, the projection can be changed with a counterbore operation to the top surface of the cylinder block. The counterbore depth must be in a range from a minimum of .030 in. (0.76 mm)to a maximum of .045 in. (1.14 mm).Shims are available to then adjust the liner to the correct projection. See Special Instruction, FMO55228-03, for procedure to use the 8S-3140 Cylinder Block Counter-boring Tool Arrangement.See the topic "cylinder Liner Projection" in the Testing & Adjusting section of Service Manual to find shim thickness, part number and installation procedure.6. Put a mark on cylinder liner (1) and the spacer plate so the cylinder liner can be installed in the same position. Remove Tools (A) and (B). Remove cylinder liner (1).
Apply liquid soap and/or clean engine oil immediately before assembly. If applied too early, the O-rings seals and the filler bands may swell and be pinched under the liners during installation.
If the O-ring seals are black in color apply liquid soap on O-ring seals (2) and the bore of the cylinder block. Use clean engine oil on filler band (3). If the O-ring seals are brown, brown with blue coating or black with blue coating, apply clean engine oil on the O-ring seals, the bore of the cylinder block and the filler band.7. Install O-ring seals (3) and filler band (2) on the cylinder liner. Install the cylinder immediately into the cylinder block. 8. Use Tool (C) to install cylinder liner (1) in the block. Make sure the mark on the cylinder liner is in alignment with the mark on the spacer plate. For more information regarding installation of the cylinder liners see the topic "Cylinder Liner Projection" in Special Instruction SEHS9564-01.End By:a. install spacer plateb. install pistons
Caterpillar parts catalog:
Parts shaft Caterpillar catalog:
1T1505
SHAFT AS
936, 936F, 966C, G936
936, 936F, 966C, G936
1T1484
SHAFT AS-CENTER
950B, 950B/950E, 950F
950B, 950B/950E, 950F
7G7047
SHAFT
950B, 950B/950E, 950F
950B, 950B/950E, 950F
4T2111
SHAFT
814F, 814F II, 815F, 815F II, 816F, 816F II, 950B, 950B/950E, 950F, 950F II, 960F
814F, 814F II, 815F, 815F II, 816F, 816F II, 950B, 950B/950E, 950F, 950F II, 960F
1T1942
SHAFT AS-CENTER
950F, 950F II, 960F
950F, 950F II, 960F
4J8145
SHAFT
950, 966C, 966R
950, 966C, 966R
5J2604
SHAFT
814, 815, 950, 966C, 966R
814, 815, 950, 966C, 966R
8K5453
SHAFT ASSEM.
815, 966C, 966R
815, 966C, 966R
7K7995
SHAFT ASSEM.
815, 966C
815, 966C
2V6221
SHAFT
528, 815, 966C
528, 815, 966C
8K6285
SHAFT
814, 815, 816, 966C
814, 815, 816, 966C
5V0574
SHAFT
950B, 950B/950E
950B, 950B/950E
9J6915
SHAFT
613B
613B
2G9588
SHAFT
633D, 637D
633D, 637D
9D6308
SHAFT
633D
633D
5G3199
SHAFT
910
910
9V1226
SHAFT AS
926, 936, 936F
926, 936, 936F
4V0094
SHAFT-PLANETARY
508, 518, 926, 936, D250B, D250E, D250E II, D300B, D300D, G926, G936, IT28, IT28B
508, 518, 926, 936, D250B, D250E, D250E II, D300B, D300D, G926, G936, IT28, IT28B
8V0965
SHAFT
936, G936
936, G936
9V1789
SHAFT
916, 926, 936, 936F, CS-643, G936, IT28
916, 926, 936, 936F, CS-643, G936, IT28
4V2382
SHAFT
518, 936, D250B, D250D, D300B, G936
518, 936, D250B, D250D, D300B, G936