SHAFT 9S5264 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite C5-A Copper Anti-Seize -
B 2P-2333 High Temperature Sealer -
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.Remove the cooling system pressure cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and helps to keep contaminants from entering the system.
Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Illustration 1 g06187864
Remove bolts (2) and panels (1).
Illustration 2 g06187852
Open door assemblies (3).
Illustration 3 g06187866
Remove bolts (5) and support assembly (4).
Illustration 4 g06187868
Disconnect tube assemblies (6).
Illustration 5 g06187869
Disconnect hose assembly (7).
Illustration 6 g06187870Note: Do not reuse same locknuts (9) for installation purposes.
Attach a suitable lifting device to turbocharger (10). The weight of turbocharger (10) is approximately 28 kg (62 lb).
Loosen clamps (8). Remove locknuts (9) and turbocharger (10).Installation Procedure
Install turbocharger (11) in the reverse order of removal.
Apply Tooling (A) to threads and bearing surfaces of locknuts (9). Tighten locknuts (9) to a torque of 70 5 N.m (52 4 lb ft).
Apply Tooling (B) and tighten clamps (8).