SHANK 9J1642 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     152-1057     Fuel Injector Installer As     1    
B     274-9198     Leg     2    
C     -     1/2 inch drive breaker bar     1    Start By:
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03007076
Drain the coolant, oil, and fuel from the cylinder head. Remove the oil galley plug (1) , fuel galley plug (2) , and coolant line (3) .
Illustration 2 g03007480
Disconnect harness assembly (4) .
Remove socket head bolts (6) from unit injector (5) , and remove rocker shaft bolt (7) .
Illustration 3 g03008760
Install Tooling (B) .
Illustration 4 g03008918
Install Tooling (A) and then hand tighten rocker shaft bolts (7) . Use Tooling (C) to pry up on Tooling (A) and remove the injector (5) .Note: Do not use a wire brush on the tip of the unit injector. Damage to the unit injector will occur.
Illustration 5 g03009616
Remove O-ring seal (10) , O-ring seal (11) , and O-ring seal (12) from unit injector (5) .
Remove backup ring (8) , backup ring (9) , and backup ring (13) .