3829611 SHIELD-HEAT Caterpillar parts
C-15, C-16, C15, C15 I6, C18, CX31-C15I, CX35-P800
Rating:
Alternative (cross code) number:
CA3829611
382-9611
3829611
CA3829611
382-9611
3829611
Weight: 8 pounds 3 kg.
GENERATOR SET, TRUCK ENGINE,
Compatible equipment models: 3829611:
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-2674     Vacuum Cap     1    
B     138-7573     Link Bracket     2    Note: O-rings, gaskets and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. A reconditioning procedure should not be degraded because of a low cost component such as an O-ring or a gasket. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Make sure that the threaded holes in the undercarriage frame assembly for mounting the swivel joint are clean and free of dirt and debris.
Apply a bead of 1U-8846 Liquid Gasket to the surface of the undercarriage frame assembly prior to the installation of the swivel joint.
Illustration 1 g00687476
Fasten Tooling (B) and a hoist to the swivel. Install the swivel on the machine. The weight of the swivel is approximately 43 kg (95 lb).
Make sure that the identification mark on the bottom face of the swivel faces toward the front of the machine.
Illustration 2 g00690963
Install the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system. This will minimize the leakage from the hose assemblies.
Illustration 3 g00687510
Apply 9S-3263 Thread Lock Compound on the threads of bolts (10). Install the washers and bolts (10) .
Connect hose assemblies (11) to the tee. Tighten hoses (11) to a torque of 80 7 N m (59 5 lb ft).
Install tee fitting (13) in the swivel joint. Tighten the tee to a torque of 40 5 N m (30 4 lb ft).
Connect hose assemblies (12) to tee (13). Tighten hoses (12) and tee (13) to a torque of 40 5 N m (30 4 lb ft).
Install the split flanges, the washers, and the bolts in order to connect hose assemblies (9) .
Remove Tooling (B) from the swivel.
Install the rubber boot on the swivel.
Install the retainer. Install the washers and bolts (5). Tighten the bolts to a torque of 37 4 N m (27 3 lb ft).
Install hose clamp (6). Tighten the hose clamp to a torque of 5.4 0.5 N m (47.71 4.34 lb in).
Illustration 4 g00687463
Install support (4). Install the bolts that secure the support to the swivel.
Illustration 5 g00687443
Connect hose assemblies (3) .
Install the split flanges, the washers,and bolts (2) in order to connect the hose assemblies. Tighten the bolts to a torque of 190
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-2674     Vacuum Cap     1    
B     138-7573     Link Bracket     2    Note: O-rings, gaskets and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. A reconditioning procedure should not be degraded because of a low cost component such as an O-ring or a gasket. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Make sure that the threaded holes in the undercarriage frame assembly for mounting the swivel joint are clean and free of dirt and debris.
Apply a bead of 1U-8846 Liquid Gasket to the surface of the undercarriage frame assembly prior to the installation of the swivel joint.
Illustration 1 g00687476
Fasten Tooling (B) and a hoist to the swivel. Install the swivel on the machine. The weight of the swivel is approximately 43 kg (95 lb).
Make sure that the identification mark on the bottom face of the swivel faces toward the front of the machine.
Illustration 2 g00690963
Install the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system. This will minimize the leakage from the hose assemblies.
Illustration 3 g00687510
Apply 9S-3263 Thread Lock Compound on the threads of bolts (10). Install the washers and bolts (10) .
Connect hose assemblies (11) to the tee. Tighten hoses (11) to a torque of 80 7 N m (59 5 lb ft).
Install tee fitting (13) in the swivel joint. Tighten the tee to a torque of 40 5 N m (30 4 lb ft).
Connect hose assemblies (12) to tee (13). Tighten hoses (12) and tee (13) to a torque of 40 5 N m (30 4 lb ft).
Install the split flanges, the washers, and the bolts in order to connect hose assemblies (9) .
Remove Tooling (B) from the swivel.
Install the rubber boot on the swivel.
Install the retainer. Install the washers and bolts (5). Tighten the bolts to a torque of 37 4 N m (27 3 lb ft).
Install hose clamp (6). Tighten the hose clamp to a torque of 5.4 0.5 N m (47.71 4.34 lb in).
Illustration 4 g00687463
Install support (4). Install the bolts that secure the support to the swivel.
Illustration 5 g00687443
Connect hose assemblies (3) .
Install the split flanges, the washers,and bolts (2) in order to connect the hose assemblies. Tighten the bolts to a torque of 190
Caterpillar parts catalog:
Parts shield Caterpillar catalog:
2890630
SHIELD AS-MANIFOLD
735B, 740B, 824K, 825K, 834K, 986H, 988K, C13, C15, C18, CX31-C18I, CX35-C18I, TH35-C13T, TH35-C15T
735B, 740B, 824K, 825K, 834K, 986H, 988K, C13, C15, C18, CX31-C18I, CX35-C18I, TH35-C13T, TH35-C15T
3533337
SHIELD-HEAT
C15, C18, CX31-C18I, CX35-C18I
C15, C18, CX31-C18I, CX35-C18I
3672240
SHIELD
C15
C15
3584180
SHIELD AS
C13, C15
C13, C15
2048772
SHIELD-HEAT
C-15, C-16, C15, C18, CX31-C15I, CX35-P800, TH35-C15I
C-15, C-16, C15, C18, CX31-C15I, CX35-P800, TH35-C15I
2770356
SHIELD AS
CX35, CX35-C18I, CX35-P800
CX35, CX35-C18I, CX35-P800
2775830
SHIELD AS
CX31, CX31-C13I, CX31-C15I, CX31-C18I, CX31-C9I, CX31-P600
CX31, CX31-C13I, CX31-C15I, CX31-C18I, CX31-C9I, CX31-P600
3802810
SHIELD AS
730C, CX31, CX31-C13I, CX31-C15I, CX31-P600
730C, CX31, CX31-C13I, CX31-C15I, CX31-P600
3533337
SHIELD-HEAT
C15, C18, CX31-C18I, CX35-C18I
C15, C18, CX31-C18I, CX35-C18I
2890630
SHIELD AS-MANIFOLD
735B, 740B, 824K, 825K, 834K, 986H, 988K, C13, C15, C18, CX31-C18I, CX35-C18I, TH35-C13T, TH35-C15T
735B, 740B, 824K, 825K, 834K, 986H, 988K, C13, C15, C18, CX31-C18I, CX35-C18I, TH35-C13T, TH35-C15T
2348776
SHIELD-OIL
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C