8N2102 SHIELD AS-HEAT Caterpillar parts
3408, 3408B, 3408C, 3408E, 3412, 3412C
Rating:
Alternative (cross code) number:
CA8N2102
8N-2102
8N2102
CA8N2102
8N-2102
8N2102
Weight: 1 pounds 0 kg.
GEN SET ENGINE, INDUSTRIAL ENGINE,
Compatible equipment models: 8N2102:
Information:
The fuel injection pump must be timed if any of the following conditions exist:
The performance of the fuel injection pump is not correct.
The locking bolt is loosened after the fuel injection pump has been removed from the engine.
Remove the fuel injection pump.
Illustration 7 g00321583
(1) 9U-6189 Drive Adapter
Install the 9U-6189 Drive Adapter (1) to the drive shaft of the fuel pump. Fasten the drive adapter with the nut of the fuel pump gear.
Illustration 8 g00321584
(2) Number 1 outlet
Install the 5P-4150 Nozzle Testing Group to the number 1 outlet (2). Operate the hand pump until a pressure of 5065 kPa (735 psi) is indicated on the gauge.
Illustration 9 g00321585
Engine timing tool from the 9U-6188 Timing Fixture Group
(3) Sleeve
(4) Screw
(5) Pointer
(6) Screw
Turn the shaft of the fuel pump in a clockwise direction from the drive end of the pump until the pin in the shaft aligns with number 1 outlet. Position the sleeve (3) for the engine timing tool on the fuel injection pump. Install the engine timing tool on the adapter. The adapter is on the fuel pump drive shaft.
Turn the shaft of the fuel pump until the fuel pressure prevents movement of the shaft. The fuel must flow through the delivery valve in the fuel pump before the fuel pressure will prevent movement of the shaft. In this position, the fuel pump is set at the start of fuel injection from the number 1 outlet.
Loosen the screw (6) on the engine timing tool. Set the engine timing tool to the correct angle. Refer to the Specifications, "Fuel Injection Pump" for the pump mark angle. Tighten the screw (6).
Loosen the screw (4). Slide the pointer (5) forward until the pointer is over the center of the pump flange. Check that the mark on the flange is in the center of the slot in the pointer.
If the mark on the flange is not correct, remove the engine timing tool. Remove the mark on the flange.Install the engine timing tool. Ensure that the fuel pump is at the start of fuel injection for number 1 cylinder. Loosen the screw (4). Slide the pointer forward to the complete width of the flange. Tighten the screw (4).Use the slot that is in the pointer to make a new mark on the flange of the pump.
Remove the engine timing tool, the sleeve, and the adapter.
Disconnect the 5P-4150 Nozzle Testing Group from the number 1 outlet (2).
Install the fuel injection pump. Eliminate the air from the fuel system.Timing Of The Fuel Injection Pump On Type 2 Engines and 7BJ Engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Systems Operation, Testing and Adjusting Module, "Engine Design" for more information.
Table 5
Tools Needed
Part Number Part Name Quantity
150-3993 Timing Pin(1) 1
(1) 150-3993 Timing Pin is for (Delphi) and (Stanadyne) fuel injection pumps.
Illustration 10 g00309806
Timing gear and hub of the Stanadyne and Delphi fuel injection pump
(1) Timing pin
(2) Torx screws
(3) Hub nut
(4) Hole in pump body
(5) Slot for timing gear
(6) Slot for
The performance of the fuel injection pump is not correct.
The locking bolt is loosened after the fuel injection pump has been removed from the engine.
Remove the fuel injection pump.
Illustration 7 g00321583
(1) 9U-6189 Drive Adapter
Install the 9U-6189 Drive Adapter (1) to the drive shaft of the fuel pump. Fasten the drive adapter with the nut of the fuel pump gear.
Illustration 8 g00321584
(2) Number 1 outlet
Install the 5P-4150 Nozzle Testing Group to the number 1 outlet (2). Operate the hand pump until a pressure of 5065 kPa (735 psi) is indicated on the gauge.
Illustration 9 g00321585
Engine timing tool from the 9U-6188 Timing Fixture Group
(3) Sleeve
(4) Screw
(5) Pointer
(6) Screw
Turn the shaft of the fuel pump in a clockwise direction from the drive end of the pump until the pin in the shaft aligns with number 1 outlet. Position the sleeve (3) for the engine timing tool on the fuel injection pump. Install the engine timing tool on the adapter. The adapter is on the fuel pump drive shaft.
Turn the shaft of the fuel pump until the fuel pressure prevents movement of the shaft. The fuel must flow through the delivery valve in the fuel pump before the fuel pressure will prevent movement of the shaft. In this position, the fuel pump is set at the start of fuel injection from the number 1 outlet.
Loosen the screw (6) on the engine timing tool. Set the engine timing tool to the correct angle. Refer to the Specifications, "Fuel Injection Pump" for the pump mark angle. Tighten the screw (6).
Loosen the screw (4). Slide the pointer (5) forward until the pointer is over the center of the pump flange. Check that the mark on the flange is in the center of the slot in the pointer.
If the mark on the flange is not correct, remove the engine timing tool. Remove the mark on the flange.Install the engine timing tool. Ensure that the fuel pump is at the start of fuel injection for number 1 cylinder. Loosen the screw (4). Slide the pointer forward to the complete width of the flange. Tighten the screw (4).Use the slot that is in the pointer to make a new mark on the flange of the pump.
Remove the engine timing tool, the sleeve, and the adapter.
Disconnect the 5P-4150 Nozzle Testing Group from the number 1 outlet (2).
Install the fuel injection pump. Eliminate the air from the fuel system.Timing Of The Fuel Injection Pump On Type 2 Engines and 7BJ Engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Systems Operation, Testing and Adjusting Module, "Engine Design" for more information.
Table 5
Tools Needed
Part Number Part Name Quantity
150-3993 Timing Pin(1) 1
(1) 150-3993 Timing Pin is for (Delphi) and (Stanadyne) fuel injection pumps.
Illustration 10 g00309806
Timing gear and hub of the Stanadyne and Delphi fuel injection pump
(1) Timing pin
(2) Torx screws
(3) Hub nut
(4) Hole in pump body
(5) Slot for timing gear
(6) Slot for
Caterpillar parts catalog:
Parts shield Caterpillar catalog:
6N7174
SHIELD-OIL
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215C, 235, 235B, 330, 330 L, 3304, 3304B, 3306, 3306B, ...
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215C, 235, 235B, 330, 330 L, 3304, 3304B, 3306, 3306B, ...
1W0464
SHIELD AS
3412, 990, 992C, 992D
3412, 990, 992C, 992D
1W0458
SHIELD AS
3412, 990, 992C, 992D
3412, 990, 992C, 992D
1W0460
SHIELD AS
3412, 990, 992C, 992D
3412, 990, 992C, 992D
1W0466
SHIELD AS
3412, 990, 992C, 992D
3412, 990, 992C, 992D
1376501
SHIELD-OIL
24H, 3408E, 3412E, 5110B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 769C, 769D, 771D, 773B, 773D, 773E, 775B, 775D, 775E, 834B, 836, 844, 988B, 988F II, 990, 990 II, 992C, C30, C32, D10N, D10...
24H, 3408E, 3412E, 5110B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 769C, 769D, 771D, 773B, 773D, 773E, 775B, 775D, 775E, 834B, 836, 844, 988B, 988F II, 990, 990 II, 992C, C30, C32, D10N, D10...
1W6186
SHIELD AS
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
8N2258
SHIELD AS-BOTTOM
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
8N2368
SHIELD AS
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
1N3300
SHIELD AS
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
8N1616
SHIELD AS
3408, 3412, 589, 631E, 637E, 651E, 657E, D10N, D8L, D9L, D9R
3408, 3412, 589, 631E, 637E, 651E, 657E, D10N, D8L, D9L, D9R
8N1619
SHIELD AS
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
3408, 3412, 589, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, D10N, D10R, D8L, D9L, D9N, D9R
7W6143
SHIELD
3306, 3306B
3306, 3306B
7L8245
SHIELD (Lower)
D342C
D342C
7L8244
SHIELD (Upper)
D342C
D342C
7L2586
SHIELD ASSEM.
D342C
D342C
9Y5192
SHIELD AS
3516
3516
9Y5193
SHIELD AS
3516
3516
6I3147
SHIELD AS
3512B, 3512C, 3516, 3516B, PM3516
3512B, 3512C, 3516, 3516B, PM3516
8N0920
SHIELD-HEAT
3306, 3306B, 572G, 966D, D6H, D7G
3306, 3306B, 572G, 966D, D6H, D7G
8N9260
SHIELD
3408, 3408C, 3408E, 3412, 3412C, 3412E
3408, 3408C, 3408E, 3412, 3412C, 3412E
2W2852
SHIELD AS-HEAT
3408, 3408C, 3408E, 3412, 3412C, 3412E, PR-450, PR-450C
3408, 3408C, 3408E, 3412, 3412C, 3412E, PR-450, PR-450C
4W4881
SHIELD AS
3408, 3408C, 3408E
3408, 3408C, 3408E
4W4697
SHIELD AS
3408, 3408C, 3408E
3408, 3408C, 3408E