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SHIM 4Z8928 - Caterpillar



4Z8928 SHIM Caterpillar parts SHIM
Rating:
86
Alternative (cross code) number:
CA4Z8928
4Z-8928
4Z8928
Caterpillar 4Z8928 SHIM
Weight: 0.24 pounds 0 kg.

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Modify the frame as shown in the images to install the new muffler.
Illustration 24 g03870843
Note: Follow the step below only if you use standard engine.
Install the 370-2610 Purifier Exhaust Gp as shown in Illustration 24.Note: Follow the below step only if a Vent Reduction engine with flow through filter.
Install the 437-2549 Purifier Exhaust Gp.Refer to Special Instruction, REHS5919 for installation of DPF on the machine.
Illustration 25 g03870844
(45) 6N-2687 Fan Spider As
Install original machine fan spider (45) on the new engine. Refer to 161-5662 Blower Fan and Guard Gp for installation drawing.
Illustration 26 g03870845
(46) 9X-2201 Hose Clamp
(47) 186-8973 Hose
(48) 473-1427 Tube
(49) 262-3106 Tube As
(50) 127-0929 Clamp
(51) 473-1426 Tube
Install one end of the hose (47) to the radiator and other end to the tube (48) and attach with two hose clamp (46) on each end of the hose. The other ends of the tube attach hose (47) and two clamps (46) before assembling to a tube assembly (49). Attach tube to the turbo with V band clamp (50).
Left side installs one end of the hose (47) to the radiator and other end to the tube (51) and attach with two hose clamp (46) on each end of the hose. Install hose (47) on tube (51) to the air line.
Illustration 27 g03870846
Install water tubes as shown in Illustration 27.
Illustration 28 g03870847
Fabricate the plate shown in the image above. Use structural steel.
Illustration 29 g03870850
(52) 6V-1867 Clip
(53) 6V-1868 Clip
(54) 6V-1869 Grommet
(55) 8T-8917 Bolt
(56) 8T-4223 Hard Washer
Install (52) Clip, (53) Clip, (54) Grommet, (55) Bolt, (56) Washer along with fabricated bracket on the tube. Mark approximate location of bracket on the water tank and weld the fabricated plate to the bottom of the tank.
Illustration 30 g06036824
(57) 392-3322 Hose As
(58) 8C-6872 Connector
(59) 6V-8398 O-Ring Seal
Fabricate the hose (57). Install the Hose assembly on the machine as shown using the (58) and (59).Installation of Hydraulic System
Note: Many of the following steps use parts from the original engine. Inspect all components that are used from the original engine. Repair or replace any damaged components.Repower Machine Cycle Times
Record the cycle times for the repower machine. Refer to the Service Manual for your particular machine to record cycle times.Repower Machine Stall Speed (If Applicable)
Do not leave the converter in a stall condition for a prolonged period. Only stall the converter to record engine speed and boost pressure. Observe the torque converter oil and the cooling system temperatures. Do not allow the converter oil or the cooling system to overheat.
Record the stall speed for the repower machine. Refer to Special Instruction, SEHS7050, "Techniques for loading engines". Refer to the Service Manual for your particular machine to record stall speed.Registering Repower Machines
Refer to Special Instruction, REHS5097, "Instructions to Register the Retrofit" for the procedure.Documenting changes to a machine configuration is an advantage to Caterpillar and the dealer technicians that are sent to repair a machine. By identifying that the machine has been reconfigured, the technician will have a better opportunity to have the correct parts, tooling, and service information.


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