SHIM PACK .95 mm(.038 in.) 6G4082 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolts
3/8 - 16 NC by 4 inch 2
B - Guide Bolts
1/2 - 13 NC by 4 inch 2
C 138-7575 Link Bracket 2
D 1U-9393 Damper Guide Pin 2 Note: Some different types of vibration dampers are available for use. The following procedure describes the removal and installation of a typical vibration damper assembly and damper group.
Illustration 1 g01207380
Before you remove pulley (1) make a note of the position of pulley (1) on the shaft.
Illustration 2 g00916223
Install a suitable lifting device onto pulley (1). Remove bolts (2). Reinstall bolts (2) into holes (3). Tighten bolts (2) enough to remove pulley (1). The weight of pulley (1) is approximately 39 kg (85 lb).
Illustration 3 g01054420
Loosen set screw (4) in hub (6). Remove hub (6) and key (5). Note: If it is necessary to remove the vibration damper as an assembly, proceed to Step 8.
Illustration 4 g00916274
Illustration 5 g00916284
Remove two bolts (7) and install Tooling (A). Remove remaining bolts (7). Use two people and remove vibration damper (8). The weight of vibration damper (8) is approximately 30 kg (65 lb).
Illustration 6 g00916292
Illustration 7 g00916297
Remove two bolts (9) and install Tooling (B). Remove remaining bolts (9) from vibration damper (10).
Illustration 8 g00916389
Slide vibration damper (10) outward. Install Tooling (C) and a suitable lifting device to vibration damper (10). Remove vibration damper (10). The weight of vibration damper (10) is approximately 50 kg (110 lb).
Illustration 9 g00916309
Install Tooling (C) and attach a suitable lifting device to hub (13). Remove bolts (11). Remove pulley hub (12) and hub (13). The weight of pulley hub (12) and hub (13) is approximately 36 kg (80 lb).
The following steps are for removing the vibration damper as a complete assembly.
Illustration 10 g01207444
Remove two bolts (11). Install Tooling (D) and a suitable lifting device to vibration damper assembly (14).
Remove remaining bolts (11) and remove vibration damper assembly (14). The weight of vibration damper assembly (14) is approximately 116 kg (255 lb). Installation Procedure