SHIM 6K4188 - Caterpillar

Disassemble Turbocharger (AiResearch TW61)
Start By:a. remove turbocharger 1. Install the turbocharger in Tool Group (A). Put alignment marks on the three housings of the turbocharger for correct installation and alignment at assembly. Remove "V" clamp (2) and compressor housing (1). 2. Remove "V" clamp (3). Remove cartridge housing (5) from turbine housing (4).
When the nut that holds the compressor wheel is loosened, do not put a side force on the shaft.
3. Install Tool (C) in Tool (B) and put the cartridge assembly in Tool (C) as shown. Use Tool (D) to remove the nut that holds compressor wheel (6).
The compressor wheel can often be removed from the cartridge assembly without the use of the oil cooker. The oil cooker can be used for easier disassembly. If removal of the compressor wheel is too difficult, damage to parts can be the result.
The oil used to heat the compressor wheel must have a flash point (the temperature at which the oil will burn) above 204°C (400°F).
4. Install Tool (H) on tool (E). Heat Tool (E) to a temperature of 176°C 14°C (350°F 25°F). Install the cartridge assembly on Tool (H) so only the compressor wheel is in the oil. Heat the compressor wheel for no more than ten minutes.
Do not let the turbine wheel hit the bottom of the press during removal. Step 5 must be done before the compressor wheel becomes cooler.
5. Install Tool (H) on Tool (G). Put the cartridge assembly in Tool (H) as shown. Remove compressor wheel (6) with an arbor press and Tool (F). 6. Put the turbine wheel in Tool (C). Remove seal ring (8) and shroud (7) from the shaft.7. Use Tool (J) to make sure the turbocharger shaft is straight. See Special Instruction, SMHS6998. 8. Bend the tabs of the locks from bolts (10), and remove the bolts and locks.9. Remove backplate assembly (11) from the cartridge housing. Remove spacer (9) from backplate assembly (11). Remove the seal rings from spacer (9). 10. Remove the collar from behind backplate assembly (11).11. Remove thrust bearing (13) and O-ring seal (12) from the cartridge housing. 12. Remove top bearing (14) and the washer from the cartridge housing. Put a long dye mark on the top face of bearing (14). The dye marks are used for identification of the bearings when they are installed.13. Use Tool (J) and remove the two rings that hold the top and bottom bearings in position. Remove the bottom bearing and washer. Put a short dye mark on the bearing. 14. Use Tool (K), and remove the last ring that holds the bottom bearing in position from the cartridge housing.15. Check all the parts of the turbocharger for damage. If the parts have damage, use new parts for replacement. See Special Instruction, SMHS6854, for Turbocharger Reconditioning. Also see Guideline For Reusable Parts, SEBF8018.Assemble Turbocharger (AiResearch TW61)
1. Make sure that all of the oil passages in the turbocharger cartridge housing are clean and free of dirt and foreign material.2.